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Spillz Kaivac 2100 Series Operator's & Parts Manual

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Operator & Parts
Manual
®
KaiVac
2100 Series
2150 Serial Number 2150-2247 to Current
www.kaivac.com
© 2006-2013 Kaivac, Inc. All Rights Reserved

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Summary of Contents for Spillz Kaivac 2100 Series

  • Page 1 Operator & Parts Manual ® KaiVac 2100 Series 2150 Serial Number 2150-2247 to Current www.kaivac.com © 2006-2013 Kaivac, Inc. All Rights Reserved...
  • Page 2  found to be faulty, Spillz Pty Ltd will be responsible for any associated shipping costs. If the good is found not to be faulty or to have a fault resulting from a condition that voids the warranty as mentioned above, the consumer will be responsible for the shipment costs incurred.
  • Page 3 Thank you for registering for our warranty program. Please return completed forms to: Spillz Pty Ltd PO Box 63, Peakhurst, NSW 2210 Or Email to: office@spillz.com.au SPILLZ PTY LTD | PO Box 63, Peakhurst NSW 2210 | (+61) 1800 774 559 | office@spillz.com.au | www.spillz.com.au...

  • Page 4: Safety Precautions

    1.0 GETTING STARTED SAFETY PRECAUTIONS IMPORTANT SAFETY INSTRUCTIONS—SAVE THESE INSTRUCTIONS CAUTION: To reduce the risk of injury, read operating instructions carefully before using. WARNING: Risk of injection or injury to persons – do not direct discharge stream at persons. WARNING RISK OF ELECTROCUTION: ...
  • Page 5 2.0 OPERATION PREPARING YOUR KAIVAC FOR USE Fill machine with clean, cool water. 2. Prepare the cleaning solution you will be using by attaching the chemical feed line and cap to the top of your chemical bottle and selecting the proper metering tip. (See placard for metering tip information) 3.
  • Page 6 2.0 OPERATION 2.2 KAIVAC TOOL ARRANGEMENT Front Right View Front Left View Squeegee CVS12S or Window Squeegee Chemical On/Off VBRUSH CAA06 Valve Vac Wand OFVWGB Electric Cord Pressure Hose Hose Adapter CES19A PH75 FGHA 110V ONLY Fill Hose FH6FT Dump Hose DH36 Dry Vac Complete DRYVACRK...
  • Page 7 2.0 OPERATION 2.3 VAC TANK & HOSE CLEANOUT INSTRUCTIONS Unwrap vac hose and lay it on floor. Suck water and air from water tank. Lower hose end to surface of water gulping both air and water. This action flushes soils from line and quickly empties water tank.
  • Page 8 2.0 OPERATION *Applicable to all units, KV1700 Series shown for illustration. S.I.M.P.L.E PROCESS Add 1 cap of KaiDri Select metering tip and Fill with clean, cool water (for spot-free rinsing) insert into cap barb et-up Chemicals nject Fan Spray Fan Spray LOW Pressure Mode Manually brush anual...

  • Page 9: Machine Maintenance

    3.0 MAINTENANCE MACHINE MAINTENANCE CAUTION Always make sure machine is unplugged before lifting electric cover assembly Item Procedure Floor  Check condition of squeegee blades and wheels on the floor tool. Squeegee  Rough floor surfaces will cause the blades and wheels to wear out more quickly.

  • Page 10: Troubleshooting

    3.0 MAINTENANCE 3.2 TROUBLESHOOTING CAUTION Always make sure machine’s unplugged before lifting electric cover assembly Area Problem Possible Cause Solution Machine not plugged in Plug machine in Switch not “on’ Check switches for “on” GFCI tripped Test and reset GFCI No Power to pump or Building circuit Check and reset circuit...
  • Page 11 3.0 MAINTENANCE Area Problem Possible Cause Solution Out of Water Fill water tank Gun nozzle plugged Remove orifice with Allen wrench and clean Air in pump (vapor lock) Use power prime technique Gun orifice missing Replace orifice Water tank filter plugged Clean tank and filter In - line bowl filter Remove filter cover and clean...
  • Page 12 3.0 MAINTENANCE Area Problem Possible Cause Solution Not enough chemical Metering tip plugged Remove and clean Wrong metering tip Check and replace per chart Chemical line blows off Debris in injector Remove safety cap from safety cap chemical and blow small amounts of compressed air Chemical Injection into line...
  • Page 13 3.0 MAINTENANCE PUMP & ELECTRICAL DIAGRAM www.kaivac.com © 2006-2013 Kaivac, Inc. All Rights Reserved Phone: 1-800-287-1136 Page 3-5...

  • Page 14: Machine Diagrams

    3.0 MAINTENANCE 3.3 MACHINE DIAGRAMS www.kaivac.com © 2006-2013 Kaivac, Inc. All Rights Reserved Phone: 1-800-287-1136 Page 3-6...
  • Page 15 3.0 MAINTENANCE 3.3 MACHINE DIAGRAMS Page 3-7 www.kaivac.com © 2006-2013 Kaivac, Inc. All Rights Reserved Phone: 1-800-287-1136...
  • Page 16 3.0 MAINTENANCE 3.3 MACHINE DIAGRAMS Page 3-8 www.kaivac.com © 2006-2013 Kaivac, Inc. All Rights Reserved Phone: 1-800-287-1136...
  • Page 17 3.0 MAINTENANCE 3.3 MACHINE DIAGRAMS Page 3-9 www.kaivac.com © 2006-2013 Kaivac, Inc. All Rights Reserved Phone: 1-800-287-1136...
  • Page 18 3.0 MAINTENANCE 3.3 MACHINE DIAGRAMS Page 3-10 www.kaivac.com © 2006-2013 Kaivac, Inc. All Rights Reserved Phone: 1-800-287-1136...
  • Page 19 3.0 MAINTENANCE 3.3 MACHINE DIAGRAMS Page 3-11 www.kaivac.com © 2006-2013 Kaivac, Inc. All Rights Reserved Phone: 1-800-287-1136...
  • Page 20 3.0 MAINTENANCE 3.3 MACHINE DIAGRAMS HEPA HOUSING ASSEMBLY (HEPAHA2) PART NO. PART DESCRIPTION HCOVER HEPA COVER FKEEP2 HEPA FILTER KEEPER HEPA HEPA FILTER HEPAH2 HEPA FILTER HOUSING Page 3-12 www.kaivac.com © 2006-2013 Kaivac, Inc. All Rights Reserved Phone: 1-800-287-1136...
  • Page 21 3.0 MAINTENANCE 3.3 MACHINE DIAGRAMS Page 3-13 www.kaivac.com © 2006-2013 Kaivac, Inc. All Rights Reserved Phone: 1-800-287-1136...

  • Page 22: Parts List

    3.0 MAINTENANCE PARTS LIST PART NUMBER - DESCRIPTION BASE ASSEMBLY KV2150 (BA2150) BASE2150 - BASE FOR 2150 WITH HEPA ASSEMBLY CFS11 - AXLE 5/8 DIA X 23 IN WHEEL10 - FLAT FREE TIRE 10IN 5/8 HUB CSS72 - COTTER PIN 1/8 DIA X 11/4 LG CSS43 - 5/8 PUSH CAP NUT CSS46 - 5/8 STEEL WASHER CFS03 - 5 IN CASTER , MOUNTING PLATE...
  • Page 23 3.0 MAINTENANCE PARTS LIST PART NUMBER - DESCRIPTION CONT. FOR TANK ASSEMBLIES CSS57 - 3/8 X 3/4 LNG SST SCREW CSS49 - 5/16 FLAT WASHER CSS26 - 3/8 X 1 1/2 LONG CAPSCREW CSS51 - 3/8 WASHERS CSS48 - 3/8 SST LARGE OD WASHER CPS70 - HOSE TIE DOWN , BLACK CSS11 - NO 10 X 3/4 SELF DRILLING VAC MOTOR ASSEMBLY (VMA2150 (110V), VMA3S240V (240V)
  • Page 24 3.0 MAINTENANCE PARTS LIST PART NUMBER - DESCRIPTION ELECTRIC BOX ASSEM. (SUBEB2001) CES02B - ROCKER SWITCH WITH LEADS HERCHOSE - HERCULES HOSE ASSEMBLY CPS64A - 90 DEG. 3/8 M X 3/8 F CPS12J - CHEMICAL INJECTOR CPS01 - 1/4 BRAIDED HOSE 0.17 SPH24 - ELEC BOX CHEMICAL HOSE 24 IN CPS65 - 1/2 IN CLAMP...
  • Page 25 3.0 MAINTENANCE PARTS LIST PART NUMBER - DESCRIPTION STANDPIPE SUBASSEMBLY (SUBSP) CVS03 - 1 1/2 PIPE THREAD TO PVC CSS28 - TREMCO CLEAR RTV SILICONE SEALANT CVS04 - 1 1/2 PVC PIPE 1.792 CSS24 - PVC CEMENT 0.01 CSS25 - PVC CLEANER 0.01 CVS22 - ABS P-TRAP ADAPTER CVS34 - COMPRESSION MEMBER ANGLE...
  • Page 26 3.0 MAINTENANCE PARTS LIST PART NUMBER - DESCRIPTION MISC. PARTS & ACCESSORIES FOR 2150 FIG8LABEL - FIGURE 8 LABEL 1-1/4 X 3-1/4 CSS17A - 8 SST SCREW 3/4 HEPAHA2 - HEPA HOUSING ASSEMBLY HEPALAB - HEPA WARNING LABEL GR2 - KAIVAC CLEANING SYSTEMS STICKER HMETER2150 - 2 HOLE DIGITAL HOUR METER CSS38 - 1/8 X 1/4 ALUMINUM RIVETS SERIALLABEL - SERIAL NUMBER LABEL...
  • Page 27 3.0 MAINTENANCE PARTS LIST PART NUMBER - DESCRIPTION 2150 ACCESSORY KIT (2150ACC) VHKVJRST - BLACK STRETCH VAC HOSE W/ BLACK CUFFS HC5 - HOSE CONNECTOR VH40 - VAC HOSE 40 FT FGHA - FAUCET TO GARDEN HOSE ADAPTER PLCRD - PLACARD FOR 1200 1700 2100 SERIES UNITS TBAG - TOTE BAG MANUAL2150 - MANUAL FOR KV2150 KTDVD - KAITUTOR TRAINING DVD DISK...

This manual is also suitable for:

Kaivac 2150Kv2150