GEN SERVICE PBW User And Maintenance Manual
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GEN SERVICE PBW User And Maintenance Manual

Portable butt welder
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PORTABLE BUTT WELDER 110/110V
USER AND MAINTENANCE MANUAL
This manual is an integral part of the equipment and it should be kept in a proper
manner to maintain its integrity and allow the consultation during the lifetime of the
equipment the equipment.
Manual code : 150922
PBW
English translation from the original Italian language text
Carefully consult this manual before
carrying out any operation on the appliance
GEN SERVICE srl
Via Monte di Sopra 38
37017 LAZISE (VR) - ITALY
Page 1 of 20

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  • Page 1 GEN SERVICE srl PORTABLE BUTT WELDER 110/110V Via Monte di Sopra 38 37017 LAZISE (VR) - ITALY USER AND MAINTENANCE MANUAL English translation from the original Italian language text This manual is an integral part of the equipment and it should be kept in a proper manner to maintain its integrity and allow the consultation during the lifetime of the equipment the equipment.

  • Page 2: Table Of Contents

    GEN SERVICE srl PORTABLE BUTT WELDER 110/110V Via Monte di Sopra 38 37017 LAZISE (VR) - ITALY CONTENTS GENERAL INFORMATION ..................... 3 Definitions and symbols ....................3 Manufacturer Identification ....................4 information about technical support and maintenance ............. 5 FEATURES AND TECHNICAL INFORMATION ..............6 normative references.

  • Page 3: General Information

    GEN SERVICE srl PORTABLE BUTT WELDER 110/110V Via Monte di Sopra 38 37017 LAZISE (VR) - ITALY 1. GENERAL INFORMATION Thank you for the preference you have given us with the purchase our butt-welding machine. Please follow the instructions contained in this manual, this will be of great help for the optimal use and to maintain over time the features of your equipment.

  • Page 4: Manufacturer Identification

    GEN SERVICE srl PORTABLE BUTT WELDER 110/110V Via Monte di Sopra 38 37017 LAZISE (VR) - ITALY MANUFACTURER IDENTIFICATION The following illustration is an example the label, it is attached at the back of the machine, in fig. 1.2.1. it is shown an example of data plate 100/110V Fig.

  • Page 5: Information About Technical Support And Maintenance

    In order to maintain the warranty, strictly follow the instructions indicated on this manual. Failure to comply with the requirements and instructions contained in this manual will waive GEN SERVICE liability for malfunctions and damage to the equipment or to third parties. (carefully read the warranty attachment).

  • Page 6: Features And Technical Information

    GEN SERVICE srl PORTABLE BUTT WELDER 110/110V Via Monte di Sopra 38 37017 LAZISE (VR) - ITALY 2. FEATURES AND TECHNICAL INFORMATION 50/60 Hz Features and technical information 100/110V, Supply voltage input: Electrical power: 0,6 KVA Secondary no load voltage...

  • Page 7: General Descriptions

    The materials and technologies employed in its construction, contribute to make the butt welder PBW extremely safe during normal use. In particular it is equipped with a safe transformer with total separation between the primary and the secondary winding, in accordance with EN 61558-2-6.

  • Page 8: The Equipment Functions

    Gen Service srl undertakes no responsibility for whatsoever damage to the equipment or to third parties which is resulting from the connection to an installation not conforming with the law and regulations.

  • Page 9: Operating Instructions And Commands

    GEN SERVICE srl PORTABLE BUTT WELDER 110/110V Via Monte di Sopra 38 37017 LAZISE (VR) - ITALY 5. OPERATING INSTRUCTIONS Fig. 4.1.1 Fig. 4.1.1 butt welder description 1. clamp pressure adjustment 2. clamp opening lever 3. locking knobs 4. welding start button 5.
  • Page 10 GEN SERVICE srl PORTABLE BUTT WELDER 110/110V Via Monte di Sopra 38 37017 LAZISE (VR) - ITALY Detailled descripton of Selector Positions and functions: 1. Selector set to OFF position: (the function light is turned off). The butt welder is switched off.
  • Page 11 GEN SERVICE srl PORTABLE BUTT WELDER 110/110V Via Monte di Sopra 38 37017 LAZISE (VR) - ITALY In the below tables are reported the steps for a correct welding procedure: While squeezing the left clamp clip, slide the left wire end into the groove of the left clamp and push it until the wire tip touches the right clamp.
  • Page 12 GEN SERVICE srl PORTABLE BUTT WELDER 110/110V Via Monte di Sopra 38 37017 LAZISE (VR) - ITALY Slide the second wire into the groove of the right clamp until both wire ends touch at the centre of the gap formed between the two clamps.
  • Page 13 GEN SERVICE srl PORTABLE BUTT WELDER 110/110V Via Monte di Sopra 38 37017 LAZISE (VR) - ITALY Close the right clamp by rotating the main central knob counter clock wise. The welder is now ready to butt weld the two wires.
  • Page 14 GEN SERVICE srl PORTABLE BUTT WELDER 110/110V Via Monte di Sopra 38 37017 LAZISE (VR) - ITALY Squeeze the two clamp clips together to pull the joined wire free. Page 14 of 20...

  • Page 15: Safety And Maintenance

    GEN SERVICE srl PORTABLE BUTT WELDER 110/110V Via Monte di Sopra 38 37017 LAZISE (VR) - ITALY 6. SAFETY WARNINGS AND INFORMATION: During the welding process it is mandatory the use of protection glasses as means of individual protection for the operator...

  • Page 16: Disposal

    Never open the housing of the equipment unless expressly authorized in writing by Gen Service srl. Non-compliance with this rule will result in an immediate termination of the guarantee and shall release the Manufacturer/Supplier from any liability related to the safety and the correct functioning of the equipment.

  • Page 17: Intervention Or Spare Parts Request Form

    GEN SERVICE srl PORTABLE BUTT WELDER 110/110V Via Monte di Sopra 38 37017 LAZISE (VR) - ITALY INTERVENTION OR SPARE PARTS REQUEST FORM Spett.le: GEN SERVICE srl Via Monte di Sopra 9 37017 LAZISE (VR) - ITALY Tel./Fax +39 045 6470864 e-mail: info@genservice.it...

  • Page 18: Special Design Clamp Welding Machine

    GEN SERVICE srl PORTABLE BUTT WELDER 110/110V Via Monte di Sopra 38 37017 LAZISE (VR) - ITALY SPECIAL DESIGN CLAMP WELDING MACHINE - LIST OF COMPONENTS AND PARTS Page 18 of 20...

  • Page 19: Ec Declaration Of Conformity

    GEN SERVICE srl PORTABLE BUTT WELDER 110/110V Via Monte di Sopra 38 37017 LAZISE (VR) - ITALY EC DECLARATION OF CONFORMITY Page 19 of 20...

  • Page 20: Warranty

    During the warranty period, if the customer requires that the repair is to be carried out by the technicians of the GEN Service srl, he must send a written request to GEN Service Srl. and he shall bear all the travel and accomodation expenses incurred by the GEN Service technicians.

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