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Raven AutoBoom RoGator 54 Series Installation Manual

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AutoBoom™ Installation Manual
RoGator 54 Series (1996 & Older)

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Summary of Contents for Raven AutoBoom RoGator 54 Series

  • Page 1 AutoBoom™ Installation Manual RoGator 54 Series (1996 & Older)
  • Page 2 GPS, GNSS, SBAS, etc.). Therefore, Raven Industries cannot guarantee the accuracy, integrity, continuity, or availability of these services and cannot guarantee the ability to use Raven systems, or products used as components of systems, which rely upon the reception of these signals or availability of these services.

  • Page 3: Table Of Contents

    Table of Contents Chapter 1 Important Safety Information..........1 Hydraulic Safety ........................2 Electrical Safety ........................2 Chapter 2 Introduction................3 Preparing for Installation ......................4 Recommendations ......................4 Point of Reference ....................... 4 Hydraulic Fittings ........................4 Chapter 3 PowerGlide ................
  • Page 4 Table of Contents Connect the Harness Cable to the Implement Extension Tee - Gen II Cable Only ... 36 Connect the Harness Cable to the Controller Cable - Gen I Cable Only ......37 Connect the Controller (If Applicable) - Gen I Cable Only ..........

  • Page 5: Important Safety Information

    • Follow all safety information presented within this manual. • If you require assistance with any portion of the installation or service of your Raven equipment, contact your local Raven dealer for support. • Follow all safety labels affixed to the AutoBoom system components. Be sure to keep safety labels in good condition and replace any missing or damaged labels.

  • Page 6: Hydraulic Safety

    CAUTION Hydraulic Safety • Raven Industries recommends that appropriate protective equipment must be worn at all times when working on the hydraulic system. • Never attempt to work on a hydraulic system with the equipment running. Care should always be taken when opening a system that has been previously pressurized.

  • Page 7: Introduction

    CHAPTER C h a p t e r 2 Congratulations on your purchase of the Raven AutoBoom system! This system is designed to provide automated boom height adjustment for agricultural equipment. This manual applies to the following machines. For future reference, write your serial number in the space below.

  • Page 8: Preparing For Installation

    Recommendations Raven Industries recommends the following best practices before installing or operating the AutoBoom system for the first time, at the start of the season, or when moving the AutoBoom system to another machine: •...
  • Page 9 Introduction SAE O-ring fitting JIC fitting (M) ORFS fitting Manual No. 016-0230-018...
  • Page 10 Chapter 2 RoGator x54 Series (1996 & Older) AutoBoom Installation Manual...

  • Page 11: Powerglide

    Raven dealer. Note: In addition to the following kit components, an axle kit is required for the operation of the PowerGlide AutoBoom system. For available kits and ordering information, contact your Raven dealer. PowerGlide Installation Kit (P/N 117-0230-018) TABLE 1.
  • Page 12 Chapter 3 PowerGlide Installation Kit (P/N 117-0230-018) TABLE 1. Picture Item Description Part Number Qty. Wheel 322-0131-008 Connector - 16-18 Gauge Scotch Lock 405-2001-079 Parallel Splice U-Bolt - 2-1/16” W x 3” L x 3/8” Thread 107-0171-609 U-Bolt - 1-9/16” W x 2-1/2” L x 3/8” Thread 107-0171-611 U-Bolt - 2-9/16”...
  • Page 13 PowerGlide Hydraulic Kit (P/N 117-0134-018) TABLE 2. Picture Item Description Part Number Qty. Fitting - 3/4” JIC M/M/F Tee Adapter 333-0012-039 Fitting - 9/16” JIC M/F 90° Swivel Elbow 333-0012-042 Fitting - 9/16” JIC (M) to 9/16” SAE O-Ring 333-0012-045 (M) Straight Adapter Fitting - 3/4”...
  • Page 14 Chapter 3 Hydraulic Kit (P/N 117-0134-018) TABLE 2. Picture Item Description Part Number Qty. Hydraulic Hose - 9/16” JIC (F) to 9/16” JIC 214-1000-400 (F) - 144” Hydraulic Hose - 3/4” JIC (F) 90° to 3/4” JIC 214-1000-433 (M) - 96” PowerGlide Wiring Kit (P/N 117-0137-022) TABLE 3.

  • Page 15: Install The Powerglide Hydraulic System

    PowerGlide Install the PowerGlide Hydraulic System WARNING The machine must remain stationary and switches off, with the booms unfolded and supported, during installation or maintenance. CAUTION When installing AutoBoom hydraulics or performing diagnostics, maintenance, or routine service, ensure precautions are taken to prevent foreign material from being introduced into the machine’s hydraulic valve.

  • Page 16: Install Fittings On The Autoboom Valve

    Chapter 3 Install Fittings on the AutoBoom Valve Before mounting the AutoBoom valve on the machine, install the proper fittings on the valve. This prepares the valve for installation and simplifies the hose connection process later in the procedure. Refer to the following table to install the fittings in the appropriate ports of the AutoBoom valve.
  • Page 17 PowerGlide Secure the mounting plate the to machine’s center rack using two 2-9/16” W x 3-1/2” L x 3/8” thread U-bolts (P/N 107-0171-616) and four 3/8”-16 zinc flanged lock nuts (P/N 312-1001-164). Note: The valve should be mounted to the top right side on the machine’s center rack, with Ports LC, RC, LV, and RV facing up.

  • Page 18: Install The Left And Right Cylinder Hoses

    Chapter 3 Install the straight end of the supplied hydraulic hose (P/N 214-1000-136) to the opposite end of the installed fitting. Connect the 90° end of the installed hydraulic hose to the installed fitting in Port EF of the AutoBoom valve. Disconnect the machine’s tank hose from the machine’s hydraulic valve.

  • Page 19: Install The Left And Right Down Hoses

    PowerGlide Install a 9/16” JIC (M) to 1/2” NPT (M) 90° elbow fitting (P/N 333-0012-158) to the 90° end of the installed tee fitting. Install one end of the supplied hydraulic hose (P/N 214-1000-400) to the installed elbow fitting. Connect the other end of the supplied hydraulic hose to the fitting installed in Port RC of the AutoBoom valve.

  • Page 20: Hydraulic Schematic

    Chapter 3 Hydraulic Schematic RoGator x54 Series (1996 & Older) AutoBoom Installation Manual...

  • Page 21: Install The Gauge Wheels

    PowerGlide Install the Gauge Wheels Gauge Wheel Mounting Locations Wheel mounting locations may be influenced by the boom configuration. Determine the appropriate location for mounting the wheels on the boom, ensuring the wheels will not interfere with or be damaged while folding or unfolding the booms.

  • Page 22: Install The Powerglide Wiring

    Chapter 3 Install the PowerGlide Wiring Wiring Connections CAUTION Always connect the power cable as the last step in the wiring process and verify that the power leads are connected with the correct polarity. Reversing power leads can cause severe damage to the equipment. For wiring connections made outside the cab, apply dielectric silicone grease (P/N 222-0000-006) generously on both the male and female ends of the connectors.

  • Page 23: Connect The Harness Cable To The Controller Cable

    PowerGlide Use a 16-18 gauge scotch lock parallel splice connector (P/N 405-2001-079) to connect the left tilt down coil wire to the Left Solenoid Sense Down connector. Repeat the steps above to connect the right tilt up and down coils to the Right Solenoid Sense Up and Down connectors on the AutoBoom harness cable.

  • Page 24: Powerglide Wiring Schematic

    Chapter 3 PowerGlide Wiring Schematic AutoBoom Controller RoGator x54 Series (1996 & Older) AutoBoom Installation Manual...

  • Page 25: Powerglide Plus

    This section contains a list of the components that are included in the PowerGlide Plus AutoBoom kit. Before beginning the AutoBoom installation, compare the items in the AutoBoom kit with the components on this list. If you have any questions about the kit, contact your Raven dealer. PowerGlide Plus Installation Kit (P/N 117-0231-018) TABLE 1.
  • Page 26 Chapter 4 PowerGlide Plus Installation Kit (P/N 117-0231-018) TABLE 1. Picture Item Description Part Number Qty. Bolt - 3/8”-16 x 1-1/4” Zinc Hex 311-0054-106 Nut - 3/8”-16 Zinc Flanged Lock 312-1001-164 Washer - 5/16” Zinc Plated Lock 313-1000-019 Hydraulic Kit (P/N 117-0134-018) TABLE 2.
  • Page 27 PowerGlide Plus Hydraulic Kit (P/N 117-0134-018) TABLE 2. Picture Item Description Part Number Qty. Fitting - 11/16” Hex to 9/16” O-Ring Plug 333-0012-194 Fitting - 1/2” NPT (F) to 9/16” JIC (M) 333-0012-267 Adapter Hydraulic Hose - 3/4” JIC (F) 90° to 9/16” JIC 214-1000-136 (F) - 96”...
  • Page 28 Chapter 4 PowerGlide Plus Wheel (P/N 117-0133-001) TABLE 3. Picture Item Description Part Number Qty. Wheel 322-0131-003 U-Bolt - 2-1/16” W x 3” L x 3/8” Thread 107-0171-609 U-bolt - 1-9/16” W x 2-1/2” L x 3/8” Thread 107-0171-611 Bolt - 1/2”-13 x 1-1/2” SS Hex 311-0058-186 Nut - 1/2”-13 Zinc Hex 312-1001-043...

  • Page 29: Install The Powerglide Plus Hydraulic System

    In addition to the Gen II wiring kit components listed above, an implement extension tee cable is required for the operation of the PowerGlide Plus AutoBoom system. For available cables and ordering information, contact your local Raven dealer. Install the PowerGlide Plus Hydraulic System...

  • Page 30: Remove The Orifice Fittings

    Chapter 4 NOTICE The appearance of the AutoBoom hydraulic valve may vary slightly from the images contained in this manual. However, the fittings, hose connections, and cable connections remain the same. Remove the Orifice Fittings Before populating the hydraulic fittings on the AutoBoom valve, it is necessary to remove orifice fittings from the valve in the PowerGlide Plus system.
  • Page 31 PowerGlide Plus Port Plugs Removed from the AutoBoom Valve FIGURE 3. Use an Allen wrench to remove the plugs from Ports 3A and 3B. Orifice Fitting Removed from the AutoBoom Valve FIGURE 4. Orifice Fitting Removed - Keep for Future Use Remove the orifice fittings from Ports 3A and 3B.

  • Page 32: Install Fittings On The Autoboom Valve

    Chapter 4 Use the Allen wrench to reinstall the port plugs on Ports 3A and 3B of the AutoBoom valve. Coil Reinstalled on the AutoBoom Valve FIGURE 6. Reinstall the coils on the solenoids of the AutoBoom valve. Install Fittings on the AutoBoom Valve Before mounting the AutoBoom valve on the machine, install the proper fittings on the valve.

  • Page 33: Mount The Autoboom Valve

    PowerGlide Plus Mount the AutoBoom Valve AutoBoom Valve Mounted on the Valve Mounting Plate FIGURE 7. Secure the AutoBoom valve (P/N 063-0131-126) to the valve mounting plate (P/N 107-0171-802) using four 5/16”-18 x 7/8” hex bolts (P/N 311-0052-104) and four 5/16” zinc lock washers P/N 313-1000-019). AutoBoom Valve Mounted to the Machine FIGURE 8.
  • Page 34 Chapter 4 Install the Pressure and Tank Hoses WARNING Hydraulics are under pressure. Care should always be taken with a system that has been pressurized. When disconnecting or purging hydraulic hoses, be aware that the hydraulic fluid within the machine’s system may be extremely hot and under high pressure.

  • Page 35: Install The Left And Right Cylinder Hoses

    PowerGlide Plus Connect the machine’s tank hose to the opposite end of the installed tee fitting. Install the straight end of the supplied hydraulic hose (P/N 214-1000-136) on the 90° end of the installed tee fitting. Connect the 90° end of the installed hydraulic hose to the fitting installed in Port T of the AutoBoom valve. Install the Left and Right Cylinder Hoses Left and Right Cylinder Hoses Connected FIGURE 10.

  • Page 36: Install The Left And Right Down Hoses

    Chapter 4 Install the Left and Right Down Hoses Down Hose Installed FIGURE 11. Disconnect the machine’s left down hose from the elbow fitting in the base-end of the machine’s left tilt cylinder. Remove the restrictor fitting from the machine’s elbow fitting. Note: Keep the restrictor fitting for future use.

  • Page 37: Powerglide Plus Hydraulic Schematic

    PowerGlide Plus PowerGlide Plus Hydraulic Schematic Manual No. 016-0230-018...

  • Page 38: Install The Gauge Wheels

    Chapter 4 Install the Gauge Wheels Gauge Wheel Mounting Locations Wheel mounting locations may be influenced by the boom configuration. Determine the appropriate location for mounting the wheels on the boom, ensuring the wheels will not interfere with or be damaged while folding or unfolding the booms.

  • Page 39: Install The Powerglide Plus Wiring

    PowerGlide Plus Install the PowerGlide Plus Wiring Wiring Connections CAUTION Always connect the power cable as the last step in the wiring process and verify that the power leads are connected with the correct polarity. Reversing power leads can cause severe damage to the equipment.

  • Page 40: Connect The Harness Cable To The Implement Extension Tee - Gen Ii Cable Only

    Chapter 4 Locate the Left Solenoid and Right Solenoid connectors on the harness cable. Connect the Left Solenoid connector to Port 4A on the AutoBoom valve. Connect the Right Solenoid connector to Port 4B on the AutoBoom valve. Locate the Left Prop and Right Prop connectors on the harness cable. Connect the Left Prop connector to Port 5A on the AutoBoom valve.

  • Page 41: Connect The Harness Cable To The Controller Cable - Gen I Cable Only

    PowerGlide Plus Connect the implement extension tee cable to the location determined in the step above. Connect the Harness Cable to the Controller Cable - Gen I Cable Only Route the harness cable (P/N 115-0230-045) toward the machine’s cab. Connect the harness cable to the controller cable (P/N 115-0230-007). Tighten the connector screw cap to secure the connection.

  • Page 42: Powerglide Plus Wiring Schematic

    Chapter 4 PowerGlide Plus Wiring Schematic Gen I Cabling RoGator x54 Series (1996 & Older) AutoBoom Installation Manual...

  • Page 43: Gen Ii Cabling

    PowerGlide Plus Gen II Cabling Manual No. 016-0230-018...
  • Page 44 Chapter 4 RoGator x54 Series (1996 & Older) AutoBoom Installation Manual...
  • Page 45 PowerGlide Plus Manual No. 016-0230-018...
  • Page 46 Chapter 4 RoGator x54 Series (1996 & Older) AutoBoom Installation Manual...

  • Page 47: Ultraglide

    This section contains a list of the components that are included in the UltraGlide AutoBoom kit. Before beginning the AutoBoom installation, compare the items in the AutoBoom kit with the components on this list. If you have any questions about the kit, contact your Raven dealer. UltraGlide Installation Kit (P/N 117-0232-018) TABLE 1.
  • Page 48 Chapter 5 UltraGlide Installation Kit (P/N 117-0232-018) TABLE 1. Picture Item Description Part Number Qty. Connector - 16-18 Gauge Scotch Lock 405-2001-079 Parallel Splice U-Bolt - 1-9/16” W x 2-1/2” L x 3/8” Thread 107-0171-611 U-Bolt - 2-9/16” W x 3-1/2” L W 3/8” Thread 107-0171-616 Bolt - 5/16”-18 x 7/8”...
  • Page 49 UltraGlide Hydraulic Kit (P/N 117-0134-018) TABLE 2. Picture Item Description Part Number Qty. Fitting - 3/4” JIC M/F 90° Swivel Elbow 333-0012-064 Adapter Fitting - 3/4” SAE O-Ring (M) to 3/4” JIC (M) 333-0012-093 Straight Adapter Fitting - 9/16” JIC (M) to 1/2” NPT (M) 90° 333-0012-158 Elbow Fitting - 1/2”...
  • Page 50 Chapter 5 Ultrasonic Sensor Bracket Installation Kit (P/N 117-0131-082) TABLE 3. Picture Item Description Part Number Qty. Not Pictured Sheet - AutoBoom Sensor Extension 016-0130-070 Bracket - 12” S-Type AutoBoom Sensor 063-0131-592 Bolt - 5/16”-18 x 1-1/4” Hex 311-0052-106 Nut - 5/16”-18 Nylon Insert Lock 312-4000-059 Washer - 5/16”...
  • Page 51 UltraGlide Optional Wheel (P/N 117-0133-001) TABLE 4. Picture Item Description Part Number Qty. Wheel 322-0131-003 U-Bolt - 2-1/16” W x 3” L x 3/8” Thread 107-0171-609 U-bolt - 1-9/16” W x 2-1/2” L x 3/8” Thread 107-0171-611 Bolt - 1/2”-13 x 1-1/2” SS Hex 311-0058-186 Nut - 1/2”-13 Zinc Hex 312-1001-043...
  • Page 52 In addition to the Gen II wiring kit components listed above, an implement extension tee cable is required for the operation of the UltraGlide AutoBoom system. For available cables and ordering information, contact your local Raven dealer. RoGator x54 Series (1996 & Older) AutoBoom Installation Manual...

  • Page 53: Install The Ultraglide Hydraulic System

    UltraGlide Install the UltraGlide Hydraulic System WARNING The machine must remain stationary and switched off, with the booms unfolded and supported, during installation or maintenance. CAUTION When installing AutoBoom hydraulics or performing diagnostics, maintenance, or routine service, ensure precautions are taken to prevent any foreign material from being introduced into the machine’s hydraulic system.

  • Page 54: Mount The Autoboom Valve

    Chapter 5 Fitting Part Number Port Fitting - 3/4” SAE O-Ring (M) to 3/4” JIC (M) Straight Adapter 333-0012-093 P, T, EF Fitting - 11/16” Hex to 9/16” O-Ring Plug 333-0012-194 LV, RV Mount the AutoBoom Valve AutoBoom Valve Mounted on the Valve Mounting Plate FIGURE 1.
  • Page 55 UltraGlide Install the Pressure and Tank Hoses WARNING Hydraulics are under pressure. Care should always be taken with a system that has been pressurized. When disconnecting or purging hydraulic hoses, be aware that the hydraulic fluid within the machine’s system may be extremely hot and under high pressure.

  • Page 56: Install The Left And Right Cylinder Hoses

    Chapter 5 Connect the machine’s tank hose to the opposite end of the installed tee fitting. Install the straight end of the supplied hydraulic hose (P/N 214-1000-136) on the 90° end of the installed tee fitting. Connect the 90° end of the installed hydraulic hose to the fitting installed in Port T of the AutoBoom valve. Install the Left and Right Cylinder Hoses Left and Right Cylinder Hoses Connected FIGURE 4.

  • Page 57: Install The Left And Right Down Hoses

    UltraGlide Install the Left and Right Down Hoses Down Hose Installed FIGURE 5. Disconnect the machine’s left down hose from the elbow fitting in the base-end of the machine’s left tilt cylinder. Remove the restrictor fitting from the machine’s elbow fitting. Note: Keep the restrictor fitting for future use.

  • Page 58: Ultraglide Hydraulic Schematic

    Chapter 5 UltraGlide Hydraulic Schematic RoGator x54 Series (1996 & Older) AutoBoom Installation Manual...

  • Page 59: Install The Ultraglide Sensors

    UltraGlide Install the UltraGlide Sensors Boom Sensor Mounting Locations Sensor mounting locations may be influenced by the boom configuration. If an object enters the sensor’s blind range unexpectedly, a false echo return to the sensor could occur, causing the boom to drop and the sensor or boom to be damaged.

  • Page 60: Mount The Center Rack Sensor

    Chapter 5 Locate the left and right ultrasonic sensors (P/N 063-0130-012 and 063-0130-014) in the AutoBoom installation kit. Remove the sensor from the existing plastic arm. Install the sensors on the 12” S-type sensor arms (P/N 063-0131-592) using the supplied 5/16”-18 x 1-1/4” bolts (P/N 311-0052-106), 5/16”-18 nylon insert lock nuts (P/N 312-4000-059) and 5/16”...

  • Page 61: Install The Gauge Wheels - Optional

    UltraGlide Install the Gauge Wheels - Optional Gauge Wheel Mounting Locations Wheel mounting locations may be influenced by the boom configuration. Determine the appropriate location for mounting the wheels on the boom, ensuring the wheels will not interfere with or be damaged while folding or unfolding the booms.

  • Page 62: Install The Ultraglide Wiring

    Chapter 5 Install the UltraGlide Wiring Wiring Connections CAUTION Always connect the power cable as the last step in the wiring process and verify that the power leads are connected with the correct polarity. Reversing power leads can cause severe damage to the equipment. For wiring connections made outside the cab, apply dielectric silicone grease (P/N 222-0000-006) generously on both the male and female ends of the connectors.

  • Page 63: Connect The Harness Cable To The Sensors

    UltraGlide Locate the Left Solenoid and Right Solenoid connectors on the harness cable. Connect the Left Solenoid connector to Port 4A on the AutoBoom valve. Connect the Right Solenoid connector to Port 4B on the AutoBoom valve. Locate the Left Prop and Right Prop connectors on the harness cable. Connect the Left Prop connector to Port 5A on the AutoBoom valve.

  • Page 64: Connect The Harness Cable To The Implement Extension Tee - Gen Ii Cable Only

    Chapter 5 Connect the Harness Cable to the Implement Extension Tee - Gen II Cable Only Route the harness cable (P/N 115-0230-085) toward the implement extension tee cable. Connect the harness cable to the To Node connector. Remove the terminator from the machine’s chassis harness or the standalone console harness. Install the terminator on the remaining open end of the implement extension tee cable.

  • Page 65: Ultraglide Wiring Schematic

    UltraGlide UltraGlide Wiring Schematic Gen I Cabling Manual No. 016-0230-018...

  • Page 66: Gen Ii Cabling

    Chapter 5 Gen II Cabling RoGator x54 Series (1996 & Older) AutoBoom Installation Manual...

  • Page 67: Replacement Parts

    R eplacement Parts CHAPTER C h a p t e r 6 This section contains replacement part diagrams for PowerGlide, PowerGlide Plus, and UltraGlide systems. Please refer to these diagrams when calling to request replacement parts. Valves PowerGlide Replacement Parts Manual No.

  • Page 68: Powerglide Plus And Ultraglide

    Chapter 6 PowerGlide Plus and UltraGlide Wheels RoGator x54 Series (1996 & Older) AutoBoom Installation Manual...

  • Page 69: Sensors

    Replacement Parts Sensors Manual No. 016-0230-018...
  • Page 70 Chapter 6 RoGator x54 Series (1996 & Older) AutoBoom Installation Manual...
  • Page 71 Index Mounting the AutoBoom Valve 29 Removing the Orifice Fittings 26 Hydraulic Wiring 35 Fittings 4 Connecting the Controller 37 Safety 2 Connecting the Field Computer 37 Connecting the Harness Cable to the Control- ler Cable 36 Connecting the Harness Cable to the Control- Important Safety Information ler Cable - Gen I Cable Only 37 Electrical Safety 2...
  • Page 72 Index ment Extension Tee - Gen II Cable Only 60 Connecting the Harness Cable to the Sensors 59 Connecting the Harness to the Boom Func- tion Controls 58 Connecting the Power Leads 60 Installing the AutoBoom Node 58 Wiring Connections 58 Wiring Schematics Gen I Cabling 61 Gen II Cabling 62...
  • Page 73 How Can I Get Service? Bring the defective part and proof of purchase to your Raven dealer. If your dealer agrees with the warranty claim, the dealer will send the part and proof of purchase to their distributor or to Raven Industries for final approval.

  • Page 74: Rogator 54 Series (1996 & Older) Autoboom Installation Manual

    Outside the U.S. :1 605-575-0722 Sioux Falls, SD 57117-5107 Fax: 605-331-0426 www.ravenprecision.com www.ravenhelp.com Notice: This document and the information provided are the property of Raven Industries, Inc. and may only be used as authorized by Raven Industries, Inc. All rights reserved under copyright laws.

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