Summary of Contents for Deprag MICROMAT-ULTRA 345-300-31UL
- Page 1 012539EN Operating Instruction Booklet Stationary Screwdriver Spindle 345-300-31UL 374101 A 345-400-31UL 374101 B 345-500-31UL 374101 C 345-600-31UL 374101 D 345-700-31UL 385171 A MICROMAT-ULTRA...
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Page 2: Table Of Contents
If you need additional information, please contact your DEPRAG Representative, one of our international support offices or us direct at DEPRAG. We will be happy to answer any questions. Please visit our web site: www.deprag.com Content 1 SAFETY TIPS ........................3... -
Page 3: Safety Tips
Safety Tips 1.1. General Safety Tips Before operating tool make sure to carefully read and observe this operating instruction. Generally, the operator of the equipment and/or machinery is responsible for the equipment’s perfect condition and operation, while observing all necessary safety regulations. -
Page 4: General Safety Tips For Pneumatic Stationary Screwdriver Spindles
1.2. General Safety Tips for Pneumatic Stationary Screwdriver Spindles · Disconnect the tool from the air supply, when changing bits or when re-adjusting clutch. · Do not wear wide clothing or jewelry, for they can be seized by movable parts. Wear a hairnet if operator has long hair. ·... -
Page 5: Operator Obligation
1.4. Operator Obligation Personnel, who is engaged in the operation of the equipment, must always be committed to · observe the basic safety and accident preventing regulations, · read and observe the safety and warning notifications of this operating instruction booklet. 1.5. -
Page 6: Symbol Description
1.6. Symbol Description Read and observe the Operating Instruction Booklet, prior to and during operation of tool. DANGER Reference to an immediate danger to a person. May lead to serious injuries or even death, if unobserved! Properly recycle environmentally damaging grease, cooling agents or detergents. - Page 7 Maintenance and repair on hydraulic and pneumatic equipment may only be performed by specially trained personnel! Disconnect equipment from air supply, prior to repair of pneumatic or hydraulic equipment. Provide regular preventive maintenance on hoses and airlines. Exchange hose lines, even if there is no visible damage! (Observe corresponding requirements of the manufacturer!) After repair and maintenance, check the following items: ·...
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Page 8: Observe Environmental Regulations
1.7. Observe Environmental Regulations When working on or with the equipment, it is imperative to observe all requirements in regards to waste-disposal and proper recycling. Especially during installation, repair or maintenance, water damaging agents such as · lubricating grease and oil ·... -
Page 9: Installation
The hose length should not exceed 2 meters. · All DEPRAG Screwdrivers, may be operated either with or without lubricated air (see paragraph: Maintenance and Upkeep). Best results are achieved, when machine is lubricated with 1 – 2 drops of oil per 1m... - Page 10 OUR RECOMMENDATION: The preferred lubricating method for the screwdriver spindles mounted in fixtures, brackets, machines, etc., each in connection with a controller, is method b) with Point-of-Use Oiler. · Check pressure at directly on the machine. The Regulator needs to be adjusted to an airflow between 5.0 (71 PSI) and 6.3 bar (90 PSI).
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Page 11: Operation
Adjust clutch to the required torque value. If necessary, exchange clutch spring. The necessary torque adjustment can be tested, using a DEPRAG Torque Wrench or Dynamometer (see DEPRAG catalogs D3020 and D 3022). This equipment can also be used to re-adjust the torque of the Screwdriver Spindle. -
Page 12: Range And Exchange Of Clutch Spring
4.1. Range and Exchange of Clutch Spring The torque range of the DEPRAG Screwdriver is adjustable. Please see a listing for the torque ranges of the color-coded springs below. Torque Range of the individual clutch spring: -Æ OLOR ORQUE ORQUE... -
Page 13: Torque Adjustment
hex of the clutch spring clutch shaft adjustment nut Make sure to screw adjustment (adjusting) nut onto clutch bearing until one line of the thread is visible. 4.2. Torque Adjustment Disconnect driver from air-supply. Unscrew spring sleeve (Optional Equipment) (left hand thread). Unscrew clutch bearing (left hand thread). -
Page 14: Change Of Bits
4.3. Change of Bits ATTENTION: Change bits only, if air supply is disconnected and clutch bearing is unscrewed. · Remove spring sleeve 364670 A (left-hand thread). - only necessary if a finder is mounted! · Unscrew clutch bearing about 2,5 mm (3 rotations) (left-hand thread). ·... -
Page 15: Connection-Possibilities Of The Function Control
4.4. Connection-Possibilities of the Function Control · Use as air pressure outlet during screw-assembly: to control driver start and stop, as well as shut-off control of clutch; as cycle counter of the complete process; each in connection with a PE- Switch or similar. ·... -
Page 16: Disassembly - Assembly
After repair or maintenance, verify that equipment runs to specification! Principally, use only DEPRAG original spare parts. Otherwise, a reduction in equipment power-output and an increased maintenance-requirement occurs. If NON-DEPRAG parts are installed, DEPRAG is justified to void any existing warranty and liability obligations. Attention:... - Page 17 Pull off air connecting-side bearing cover from rotor. f. Press the two ball bearings from the bearing covers. Assembly: Use the DEPRAG Grease 807293 (100-g tube) to grease the ball bearing, needle bearing and gearing parts prior to reassembly.
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Page 18: Spare Parts Drawing
5.1. Spare Parts Drawing... -
Page 25: Installation Tips For Screwdriver Spindle
5.2. Installation Tips for Screwdriver Spindle... -
Page 26: Maintenance And Upkeep
6 months (single shift). · Exchange broken or worn plug in tools immediately, for they can cause injury to the Operator. · If tool malfunctions, we recommend to send the machine to DEPRAG. 6.1. Wear Parts UANTITY... -
Page 27: Trouble Shooting
Maintain air pressure of 90 PSI shut-off or for required torque ratchets value Valve Pin is too long Check length of valve pin, either shorten or replace valve pin (picture: Actual Size of Valve Pin) If necessary, please send tool to DEPRAG for service. -
Page 28: Delivery Capacity
Picture: Actual Size of Valve Pin Attention: When connecting to compressed air supply valve pin may be catapulted out which may cause serious injuries. When verifying the actual size of the valve pin, make sure N O T to hold the screwdriver directed towards yourself or any other person. - Page 29 Operating Screwdriver with a Finder: Installation of the Finder (optional equipment): · Unscrew spring sleeve (left-hand thread) · Insert finder into the spring sleeve, place pressure spring into finder and tighten all items to the clutch bearing (left-hand thread). A complete exhaust connection # 334615 C is available as an optional item.
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Page 30: Storage
10 Storage Unused machines should be stored in a dry, locked area. 11 Technical Data Manufacturer DEPRAG SCHULZ GMBH u. CO. Address Kurfürstenring 12 - 18 Postfach 1352 D-92224 Amberg D-92203 Amberg Phone 09621/371-0 09621/371-120 Technical Data: 345-300- 345-400- 345-500-... -
Page 31: Disposal
12 Disposal Unused machines should be stored in a dry, locked area. Disassemble the machine for the required disposal complete. Observe local and environmental regulations for the separation and recycling of materials. Recycle waste oil to avoid environmental contamination! Waste Oil... -
Page 32: Declaration Of Manufacturer
13 Declaration of Manufacturer EC-Declaration of Manufacturer in accordance with the CE-Machine-Guideline 98/37/EC, appendix II B DEPRAG SCHULZ GMBH u. CO. Kurfürstenring 12 – 18 Postfach 1352 D-92204 Amberg D-92203 Amberg declares, that the construction of the stationary screwdriver spindle... -
Page 33: Service Locations And Authorized Partners
14 Service Locations and Authorized Partners ARGENTINA CZECHIA/SLOWAKIA GREAT BRITAIN ERIN s.a. DEPRAG CZ a.s. DEPRAG Ltd. Av. Constituyentes 5751 ul. T.G. Masaryka 113 Unit B4, Pegasus Court RA-1431 Buenos Aires CZ -50781 Lázně Bělohrad Ardglen Industrial Estate Tel./Fax: +54 (0) 11 / 4573.1313 Tel.: +420 493 / 771 511... - Page 34 Tel.: +370 (0) 37 / 352195 1200 Depot Road # 04-07/09 Fax: +1 / 972 / 221 – 8163 Fax: +370 (0) 37 / 351952 Singapore 109675 Toll Free: (800) 4 DEPRAG e-mail: hidroteka@hidroteka.lt Tel.: +65 / 6271-3688 Internet: http://www.deprag.com Fax: +65 / 6271-8866 LUXEMBOURG e-mail: deprag@depragusa.com...
- Page 36 DEPRAG SCHULZ GMBH u. CO. Postfach 1352, D-92203 Amberg Kurfürstenring 12-18, D-92224 Amberg (09621) 371-0 (09621) 371-120 Internet: http://www.deprag.com e-mail: info@deprag.de...