Bryant 558J Series Installation Instructions Manual
Bryant 558J Series Installation Instructions Manual

Bryant 558J Series Installation Instructions Manual

Single package rooftop cooling only sizes 04 - 07 with puron (r--410a) refrigerant
Table of Contents

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558J
SINGLE PACKAGE ROOFTOP
COOLING ONLY
SIZES 04 - - 07 with PURON
NOTE: Read the entire instruction manual before starting
the installation

TABLE OF CONTENTS

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R
(R- -410A) REFRIGERANT
Installation Instructions
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Summary of Contents for Bryant 558J Series

  • Page 1: Table Of Contents

    558J SINGLE PACKAGE ROOFTOP COOLING ONLY SIZES 04 - - 07 with PURON (R- -410A) REFRIGERANT Installation Instructions NOTE: Read the entire instruction manual before starting the installation TABLE OF CONTENTS SAFETY CONSIDERATIONS ....Unit without Thru- - Base Connection Kit .
  • Page 2: Safety Considerations

    SAFETY CONSIDERATIONS WARNING Improper installation, adjustment, alteration, service, ELECTRICAL SHOCK HAZARD maintenance, or use can cause explosion, fire, electrical shock or other conditions which may cause personal Failure to follow this warning could cause personal injury or property damage. Consult a qualified installer, injury or death.
  • Page 3 Vertical Connections / Economizer Horizontal Connections / Economizer C11351 Fig. 1 - - Dimensional Drawing...
  • Page 4 C11352 Fig. 1 - - Unit Dimensional Drawing (cont.)
  • Page 5: Installation

    INSTALLATION Do not install unit in an indoor location. Do not locate air inlets near exhaust vents or other sources of contaminated Jobsite Survey air. Although unit is weatherproof, avoid locations that permit Complete the following checks before installation. water from higher level runoff and overhangs to fall onto 1.
  • Page 6: Pad- - Mount Installation

    Pad- - mounted Installation — Step 4 — Provide Unit Support Prepare pad and unit supports Roof Curb Mount — Check and tighten the bottom condensate drain Accessory roof curb details and dimensions are shown in connection plug Fig. 3. Assemble and install accessory roof curb in Rig and place unit accordance with instructions shipped with the curb.
  • Page 7 D ALT CONNECTOR CONTROL ACCESSORY ROOFCURB DRAIN POWER UNIT SIZE PKG. ACCY. POWER ACCESSORY HOLE 1’-2” CRBTMPWR001A01 ” [19] NPT CRRFCURB001A01 [356] 1’-9 ” 1’-4” ” ” [12.7] ” [12.7] 558J*04-07 [551] [406] [44.5] 2’-0” CRBTMPWR003A01 ” [31.7] CRRFCURB002A01 [610] NOTES: 1.
  • Page 8: Step 5 - Field Fabricate Ductwork

    For Units with Accessory Electric Heaters — All installations require a minimum clearance to combustible surfaces of 1- - in (25 mm) from duct for first 12- - in (305 mm) away from unit. Outlet grilles must not lie directly below unit discharge. NOTE: A 90- - degree elbow must be provided in the MAXIMUM ALLOWABLE...
  • Page 9: Positioning On Curb

    "B" DETAIL "A" 36"- 54" PLACE ALL SEAL STRIP IN PLACE REQUIRED (914-1371) BEFORE PLACING UNIT ON ROOF CURB. SPREADER BARS DUCT END "C" "A" SEE DETAIL "A" C11292 DIMENSION MAX WEIGHT UNIT 558J*04 74.5 1890 33.5 558J*05 74.5 1890 33.5 558J*06 74.5...
  • Page 10: Step 8 - Install Outside Air Hood

    Step 8 — Install Outside Air Hood steps outlined in Economizer Hood and Two–Position Hood, below. Economizer and Two Position Damper Hood Economizer Hood and Two- - Position Hood — Package Removal and Setup - - Factory Option NOTE: If the power exhaust accessory is to be installed NOTE: Economizer and two position damper are not on the unit, the hood shipped with the unit will not be available as factory installed options for single phase (- - J...
  • Page 11: Step 9 - Install External Condensate Trap And Line

    5. Open the filter clips which are located underneath the hood top. Insert the aluminum filter into the bottom filter rack (hood divider). Push the filter into position MINIMUM PITCH 1” (25mm) PER BASE RAIL past the open filter clips. Close the filter clips to lock 10’...
  • Page 12: Units With Factory- - Installed Disconnect

    contactor C and indoor fan contactor IFC pressure lugs WARNING with unit field power leads. Refer to Fig. 18 for power transformer connections and FIRE HAZARD the discussion on connecting the convenience outlet on Failure to follow this warning could result in page 13.
  • Page 13: Convenience Outlets

    Convenience Outlets — Loosen the two screws at the GFCI duplex outlet, until approximately -in (13 mm) under screw heads are WARNING exposed. Press the gasket over the screw heads. Slip the backing plate over the screw heads at the keyhole slots and align with the gasket;...
  • Page 14: Factory- - Option Thru- - Base Connections

    (such as electric heaters for improper line voltage or excessive phase imbalance overnight use). Observe a 50% limit on circuit loading constitutes abuse and may cause damage to electrical above 8- - amps. components. Such operation would invalidate any applicable Bryant warranty.
  • Page 15: Field Control Wiring

    Controls Connection Board. See Fig. 22. Thermostat — RACEWAY Select a Bryant- - approved accessory thermostat. When electric heat is installed in the 558J unit, the thermostat must be capable of energizing the G terminal (to energize the Indoor Fan Contactor) whenever there is a space call for heat (energizing the W1 terminal).
  • Page 16: Single Point Boxes & Supplementary Fuses

    Table 2 – Heater Model Number Bare Heater Model Number Heater Sales Package PNO Includes: Bare Heater Carton and packing materials Installation sheet Single Point Boxes and Supplementary Fuses — DISCONNECT MOUNTING LOCATION When the unit MOCP device value exceeds 60- - A, unit- - mounted supplementary fuses are required for each heater circuit.
  • Page 17: Low- - Voltage Control Connections

    LTLO switch with field- - supplied wire nuts. Refer BRN BRN Field to the installation instructions included with the Connections Bryant Edge Programmable Thermidistat device for Elec Htr more information. HR1: On Heater 1 in Position #1 HR2: On Heater 2 in Position #2 (if installed) C08331 Fig.
  • Page 18 HUMIDSTAT C11277 Fig. 29 - - Typical Perfect Humidityt Dehumidification System Humidistat Wiring Edge Programable Thermostat Unit CTB THERMOSTAT O/W2/B SRTN Perfect Humidity™ FIOP *Connection not required. C09501 Fig. 30 - - Typical Rooftop Unit with Perfect Humidity Dehumidification System with Edge Programmable Thermostat...
  • Page 19: Rtu Open Control System

    Open enables the unit to run in 100% stand- - alone control unit’s main control box, to the left of the CTB. See mode, Bryant’s I- - Vu Open network, or a Third Party Fig. 32. Factory wiring is completed through harnesses Building Automation System (BAS).
  • Page 20 C11281 Fig. 32 - - RTU Open System Control Wiring Diagram...
  • Page 21 C11282 Fig. 33 - - RTU Open System Control Wiring Diagram with Perfect Humidity...
  • Page 22: Supply Air Temperature (Sat) Sensor

    Parallel pins J5--- 1 = J2--- 6, J5--- 3 = J1--- 10, J5--- 5 = J1--- 2 are used for field --- installation. The RTU Open controller requires the use of a Bryant space sensor. A standard thermostat cannot be used with the RTU Open system.
  • Page 23: Economi$Er2

    Connect T- - 56: See Fig. 37 for T- - 56 internal connections. Install a jumper between SEN and SET terminals as There are two types of SPT sensors available from Bryant, illustrated. Connect T- - 56 terminals to RTU Open J20- - 1, resistive input non-communicating (T55, T56, and T59) J20- - 2 and J20- - 3 per Fig.
  • Page 24: Indoor Air Quality (Co 2) Sensor

    Connect T- - 59: The T- - 59 space sensor requires a separate, isolated power supply of 24 VAC. See Fig. 39 for internal connections at the T- - 59. Connect the SEN terminal (BLU) to RTU Open J20- - 1. Connect the COM terminal (BRN) to J20- - 2.
  • Page 25: Smoke Detector/Fire Shutdown (Fsd)

    Space Relative Humidity Sensor or Humidistat — NOTE: The accessory space relative humidity sensor and humidistat are not available for single phase (- - J voltage code) models. Perfect Humidityt Control Wiring: In units equipped with the Perfect Humidity option there are two pink (PNK) wires loose in the control box used to control the dehumidification function of the unit.
  • Page 26: Connecting Discrete Inputs

    J4-1 or J4-4 + 24 VDC Supply Voltage J4-2 or J4-5 (-) 4 to 20 mA Current Loop Output to RTU-OPEN Relative Humidity Sensor (Polarized Male Connector) SPAN ZERO 4-20 VAC GND 0-5V 0-10V C10839 Fig. 45 - - Duct Relative Humidity Sensor Typical Wiring Humidistat: Use of a field- - supplied humidistat provides Remote Occupancy: The remote occupancy accessory is the RTU Open insight to the relative humidity in the...
  • Page 27: Communication Wiring - - Protocols

    Different protocols exist to provide different switch settings. kinds of information for different applications. In the BAS Contact your Bryant applications engineer for more application, many different protocols are used, depending detailed information on protocols, 3rd party wiring, and on manufacturer.
  • Page 28: Local Access

    The higher the baud rate the more solid the password is 1111 and cannot be changed. There is a 10 LEDs will appear. See Table 4. minute auto logout if a screen is idle. Contact your Bryant applications engineer for details on navigation and screen content.
  • Page 29: Outdoor Air Enthalpy Control

    NOTE: Refer to Catalog No. TS- - 5580J- - 01 for complete Enthalpy configuration of RTU Open operating sequences. Contact Switch PL6-1 (24-V) your Bryant applications engineer for details on configuration and troubleshooting of connected networks. PL6-4 (COM) Outdoor Air Enthalpy Control CTB ECON...
  • Page 30: Return Air Enthalpy Sensor

    Return Air Enthalpy Sensor — Controller — Mount the return- - air enthalpy sensor (33CSENTSEN) in The controller (see Fig. 52) includes a controller housing, the return- - air section of the economizer. The return air a printed circuit board, and a clear plastic cover. The sensor wired enthalpy...
  • Page 31: Smoke Detector Locations

    takes the appropriate action to shut down fans and blowers, change over air handling systems, notify the fire alarm control panel, etc. The sensor uses a process called differential sensing to prevent gradual environmental changes from triggering false alarms. A rapid change in environmental conditions, such as smoke from a fire, causes the sensor to signal an alarm state but dust and debris accumulated over time does not.
  • Page 32 Screws Flexible Exhaust Tubes Sample Tube C08126 Return Air Fig. 57 - - Return Air Detector Shipping Position Sampling Tube C08129 Fig. 56 - - Return Air Sampling Tube Location Completing Installation of Return Air Smoke Sensor: 1. Unscrew the two screws holding the Return Air Sensor detector plate.
  • Page 33 Table 5 – Unit Wire/Fuse or HACR Breaker Sizing Data ELEC. HTR P.E. NO C.O. or UNPWR C.O. NO P.E. w/ P.E. (pwrd fr/unit) TYPE DISC. SIZE DISC. SIZE FUSE or FUSE or CRHEATER***A00 (kW) HACR HACR BRKR BRKR NONE 27.2 29.1 101A00...
  • Page 34 Table 5 Unit Wire/Fuse or HACR Breaker Sizing Data (cont) ELEC. HTR P.E. w/ PWRD C.O. NO P.E. w/ P.E. (pwrd fr/unit) TYPE DISC. SIZE DISC. SIZE FUSE or FUSE or CRHEATER***A00 (kW) HACR HACR BRKR BRKR NONE 32.0 33.9 101A00 3.3/4.4 15.9/18.3...
  • Page 35 Table 5 Unit Wire/Fuse or HACR Breaker Sizing Data (cont) ELEC. HTR P.E. NO C.O. or UNPWR C.O. NO P.E. w/ P.E. (pwrd fr/unit) TYPE DISC. SIZE DISC. SIZE FUSE or FUSE or CRHEATER***A00 (kW) HACR HACR BRKR BRKR NONE 33.7 35.6 101A00...
  • Page 36 Table 5 Unit Wire/Fuse or HACR Breaker Sizing Data (cont) ELEC. HTR P.E. w/ PWRD C.O. NO P.E. w/ P.E. (pwrd fr/unit) TYPE DISC. SIZE DISC. SIZE FUSE or FUSE or CRHEATER***A00 (kW) HACR HACR BRKR BRKR NONE 38.5 40.4 101A00 3.3/4.4 15.9/18.3...
  • Page 37 Table 5 Unit Wire/Fuse or HACR Breaker Sizing Data (cont) ELEC. HTR P.E. NO C.O. or UNPWR C.O. NO P.E. w/ P.E. (pwrd fr/unit) DISC. DISC. TYPE FUSE or DISC. SIZE FUSE or CRHEATER***A00 SIZE SIZE (kW) HACR HACR BRKR BRKR NONE 39.2...
  • Page 38 Table 5 Unit Wire/Fuse or HACR Breaker Sizing Data (cont) ELEC. HTR P.E. w/ PWRD C.O. NO P.E. w/ P.E. (pwrd fr/unit) TYPE DISC. SIZE DISC. SIZE FUSE or FUSE or CRHEATER***A00 (kW) HACR HACR BRKR BRKR NONE 44.0 45.9 102A00 4.9/6.5 23.5/27.1...
  • Page 39 Table 5 Unit Wire/Fuse or HACR Breaker Sizing Data (cont) ELEC. HTR P.E. NO C.O. or UNPWR C.O. NO P.E. w/ P.E. (pwrd fr/unit) TYPE DISC. SIZE DISC. SIZE FUSE or FUSE or CRHEATER***A00 (kW) HACR HACR BRKR BRKR NONE 30.5 32.4 102A00...
  • Page 40 Table 5 Unit Wire/Fuse or HACR Breaker Sizing Data (cont) ELEC. HTR P.E. w/ PWRD C.O. NO P.E. w/ P.E. (pwrd fr/unit) TYPE DISC. SIZE DISC. SIZE FUSE or FUSE or CRHEATER***A0 (kW) HACR HACR BRKR BRKR NONE 35.3 37.2 102A00 4.9/6.5 13.6/15.6...
  • Page 41 Legend and Notes for Table 5 LEGEND: Example: Supply voltage is 230-3-60 BRKR --- Circuit breaker AB = 224 v --- Convenient outlet BC = 231 v DISC --- Disconnect AC = 226 v --- Full load amps --- Indoor fan motor (224 + 231 + 226) --- Locked rotor amps Average Voltage =...
  • Page 42: Step 13 - - Adjust Factory- - Installed Options

    Step 11 — Adjust Factory- -Installed Options Electric heaters and single- - point connection kits Manual outside air damper Smoke Detectors — Two- - Position motorized outside air damper Smoke detector(s) will be connected at the Controls EconoMi$er IV (with control) Connections Board, terminals marked “Smoke...
  • Page 44 Catalog No: II558J---16 Copyright 2011 Bryant Heating & Cooling Systems D 7310 W. Morris St. D Indianapolis, IN 46231 Printed in U.S.A. Edition Date: 08/11 Manufacturer reserves the right to change, at any time, specifications and designs without notice and without obligations.

This manual is also suitable for:

558j-04a558j-05a558j-06a558j-07a

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