Table of Contents
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BASIKA rho
Grease Separator
with integrated sludge trap made of Polyethylen (PE-LMD)
in oval design
NS 2 / 4 / 7,5 / 10
Indoor installation in rooms protected
from frost
Installation,
Operating and
Maintenance Instructions
Subject to modifications in terms of technical further development!
150331_IOM_GS_PE-LMD_BASIKA_rho_gb
1 von 30
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Table of Contents
Summary of Contents for Magus BASIKA rho NS 2
- Page 1 BASIKA rho Grease Separator with integrated sludge trap made of Polyethylen (PE-LMD) in oval design NS 2 / 4 / 7,5 / 10 Indoor installation in rooms protected from frost Installation, Operating and Maintenance Instructions Subject to modifications in terms of technical further development! 150331_IOM_GS_PE-LMD_BASIKA_rho_gb 1 von 30...
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Page 2: Table Of Contents
Table of Contents Page General Advice Purpose of Use Technical Data Safety Identification of Advice in the Operating Manual Staff Qualification Risks if Safety Instructions are Ignored Safety-Conscious Working Safety Instructions for the Operator Safety Instructions for Maintenance, Inspection and Assembly Work Modifications and Manufacture of Spare Parts on One’s Own Authority Illegal Operating Methods Transportation... - Page 3 Operation Work bench signalling unit "Maximum grease storage capacity reached" Disposal 8.2.1 Manual semi-automatic disposal device 8.2.2 Fully-automatic disposal device Default settings for LOGO! 17 - 23 Maintenance 24 - 25 Faults during Operation Declaration of performance 28 - 29 Declaration of Conformity Subject to modifications in terms of technical further development! 150331_IOM_GS_PE-LMD_BASIKA_rho_gb...
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Page 4: General Advice
General Advice (excerpt DIN EN 1825-2) Only waste water containing fat and grease of plant and animal origin may enter the • grease separator. The adequate connecting height of the existing drains needs to be checked. • The materials of the inlet and outlet pipes need to correspond with DIN EN 12056 and •... -
Page 5: Technical Data
Technical Data (see data sheet for installation, operating and maintenance instructions) Safety (according to the VDMA-sheet 24292) These operating instructions include basic advice to be followed during installation, operation and maintenance of the plant. Therefore, it is essential that the technician and operator read the operating instructions prior to installation and commissioning. -
Page 6: Staff Qualification
Staff Qualification Staff responsible for operation, maintenance and commissioning of the plant needs to be qualified accordingly and must be familiar with the installation, operating and maintenance instructions, especially with the instructions regarding occupational safety and prevention of accidents. Risks if Safety Instructions are Ignored If safety instructions are ignored people as well as the environment or the plant can be at risk. -
Page 7: Modifications And Manufacture Of Spare Parts On One's Own Authority
As soon as the work has been finished all safety and protective devices need to be reactivated. Prior to commissioning the plant again, please observe the advice mentioned under the headline “Commissioning”. Modification and Manufacture of Spare Parts on One’s Own Authority Any modifications to the plant require the manufacturer’s approval. -
Page 8: Design Alternatives
Depending on the construction, as an option and for easy cleaning purposes the separators are either equipped with a suction pipe leaving the container at the bottom and leading to the top (up to the container upper rim) and a flange PN 10 at the end. In addition the grease separators are equipped with a screw connection to connect a filling unit if required later-on. -
Page 9: Preparation Of Set-Up Area
Preparation of Set-up Area Prior to the set-up of the grease separator please check the following conditions : The room is protected from frost • The room can be illuminated • The room allows self-ventilation • The surface of the floor is protected and has a drain •... -
Page 10: Electric Installation
ADVICE: All lines need to be stress-free and equipped with isolated distance clamps. Loads of pipes (also if made of plastic) and fittings must be supported at site! If a tap water system is used to fill the container the connection to ensure filling in •... -
Page 11: Commissioning
When the electric connection has been finished please check the phase sequence (turning to the right) of the power line prior to commissioning. If the phase sequence of the power line is not correct two phases of the power line need to be swapped. Only a competent electrician may swap the two phases of the power line under stress-free conditions. -
Page 12: Operation
Check sense of rotation and electric switching functions of all devices. • ADVICE When the preparation work at site has been finished our after-sales service can do the commissioning which will be charged separately. Please arrange a date for commissioning at least 2 weeks in advance. After-Sales Service: Drecker Industrie Electronic GmbH Westfalenweg 279... -
Page 13: Work Bench Signalling Unit "Maximum Grease Storage Capacity Reached
Option Signalling Unit „Max. Grease Storage Capacity Reached“ The maximum grease storage capacity in the grease separator may not be exceeded since otherwise limit values cannot be observed and fatty waste water may affect the devices following the separator. If very fatty kitchen swills enter the separator the maximum storage capacity may be reached before the monthly disposal interval is run out. - Page 14 Option: • Message „Max. Grease Storage Capacity Reached“ In order measure properly the grease separator needs to be ready for operation and refilled. As soon as the main switch is turned to position „ON“ the measuring process starts. When the max. grease storage capacity is reached an alarm light immediately indicates “Acknowledge General Fault”...
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Page 15: Fully-Automatic Disposal Device
8.2.2 Fully Automatic Disposal Device Key Assignment at the Control Panel Acknowledge Disposal Manual Pump General Fault Reserved ON / OFF ON / OFF Operational Sequence: First of all the suction pipe needs to be connected firmly to the disposal car, e.g. by •... - Page 16 Option: • Message „Max. Grease Storage Capacity Reached“ In order to measure properly the grease separator needs to be ready for operation and refilled. As soon as the main switch is turned to position „ON“ the measuring process starts. When the max. grease storage capacity is reached an alarm light immediately indicates “Acknowledge General Fault”...
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Page 17: Default Settings For Logo
Default settings for LOGO! The following default settings can be laid down for LOGO: Clock settings You can determine the default settings for time and date, summer/winter time changeover and synchronisation: In the parameterization operation mode under the "Set" menu item.” (Menu item - •... - Page 18 Activate summer/winter time changeover You now want to activate this changeover and set and/or define your parameters: 1. Move ’>’ to ’On’: Keys ▲ or ▼ 2. Confirm ’On’: Key OK The display shows: 3. Select desired changeover: Keys or explanation of the display: ’EU’...
- Page 19 B. English Start of summer time End of summer time Time difference Last Sunday in March: Last Sunday in 60 min 02:00am—>03:00am October: 03:00am— >02:00am Last Sunday in March: Last Sunday in 60 min 01:00am—>02:00am October: 02:00am— 01:00am First Sunday in April: Last Sunday in 60 min 02:00am—>03:00am...
- Page 20 Setting one's own parameters All parameters/changeovers which do not conform to your country can be defined at will under menu item ’. .’ . Proceed as follows: 1. Confirm ’On’ once again: Key OK 2. Move ’>’ to’. .’: Keys ▲ or ▼ 3.
- Page 21 Caution: The summer/winter time changeover only functions when LOGO! is in operation (RUN or STOP). It does not function when LOGO! is in the backup supply operational mode. Backup supply of the clock The LOGO! internal clock continues to run even when the mains voltage fails i.e. the clock has a power reserve.
- Page 22 2. Select in the ’Set..’ parameterization menu:: Keys ▼, ▲ 3. Accept ’Set..’: Key OK 4. Move the ’>’ to ’Clock’: Keys ▲ or ▼ 5. Accept ’Clock’: Key OK 6. Move the ’>’ to ’SetClock’: Keys ▲ or ▼ 7.
- Page 23 Adjust display contrast You can determine the display contrast: In the parameterization operation mode under the "Set.." menu item.” (Menu item - • “Contrast”) In the programming operation mode under the "Setup.. " menu item.” (Menu item • “Contrast”) Set display contrast in the parameterization operation mode: 1.
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Page 24: Maintenance
Maintenance A competent expert* should maintain the plant once a year considering the following requirements. Observe the safety advice „Cleaning work in a container“ prior to cleaning the plant! Please always observe all relevant protective measures at work when cleaning a container as well as when handling contaminated waste water (safety glasses and safety clothing). - Page 25 5. Check (if available): agitators, especially shaft seal and agitator blades for wear / damages • disposal pump, conveying performance and shaft seal • whether the pressure sensor is clean • cover seals • 6. Prior to filling the plant remove the padlock at the main switch and turn the switch to position „ON“.
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Page 26: Faults During Operation
Failures during Operation The failures mentioned below generate a general fault message which is available also potential-free as break contact (voltage loss and electric break protection) for external fault detection systems (BMS/GLT). Agitator: A motor overload switch monitors continuously the power device of the agitator. In case of a failure the reason for the failure needs to be eliminated and the motor overload switch is to be released. - Page 27 Please do not hesitate to contact us if you have any questions or suggestions. We always do our utmost to service you as good as possible. MAGUS GmbH Am Westerbusch 63a-65 D-42111 Wuppertal Tel.: +49 202-7581920 Fax: +49 202-75819220 E-Mail: info@magus-solutions.de...
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Page 28: Declaration Of Performance
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Page 30: Declaration Of Conformity
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