Dixon Bayco FT7000 Maintenance & Operating Instructions
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Dixon Bayco FT7000 Maintenance & Operating Instructions

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Maintenance & Operating Instructions
Europe:
Dixon Group Europe Ltd.
Preston, England
Phone: +44 (0) 1772 323529
Fax: +44 (0) 1772 314664
Email: enquiries@dixoneurope.co.uk
Canada:
Dixon Group Canada Limited
Innisfil (Barrie), Ontario
Phone: 705-436-1125
Fax: 705-436-6251
Toll Free: 877-963-4966
E-mail: isales@dixongroupcanada.com
USA:
Dixon Bayco USA
Chestertown, Maryland
Phone: 410-778-2000
Fax: 410-778-4702
Toll Free: 800-355-1991
E-mail: dixonbayco@dixonvalve.com
REV E 3/25/20
FT7000, RACK MONITOR MANUAL 11033PA-ATEX
For
Dixon Bayco
FT7000
For Sales and Service Contact
dixonvalve.com
877.582.3569
Mexico:
Dixva, S. de R.L. de C.V.
Monterrey, N.L
Phone: 01-800-00-DIXON (34966)
Fax: 01-81-8354-8197
E-mail: contactenos@dixonvalve.com.mx
Asia Pacific:
Dixon (Asia Pacific) Pty Ltd Wingfield, South
Australia
Phone: +61 8 8202 6000
Fax: +61 8 8202 6099
E-mail: enquiries@dixonvalve.com.au
1

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Summary of Contents for Dixon Bayco FT7000

  • Page 1 FT7000, RACK MONITOR MANUAL 11033PA-ATEX Maintenance & Operating Instructions Dixon Bayco FT7000 For Sales and Service Contact Europe: Mexico: Dixon Group Europe Ltd. Dixva, S. de R.L. de C.V. Preston, England Monterrey, N.L Phone: +44 (0) 1772 323529 Phone: 01-800-00-DIXON (34966)

  • Page 2: Table Of Contents

    FT7000, RACK MONITOR MANUAL 11033PA-ATEX Table of Contents Certifications ........................... 3 Product Overview ........................... 4 Compatibility ..........................4 Interface ............................5 Remote Interface ......................... 6 Output Relays..........................6 Bypass ............................7 Trailer Identification and Verification ..................7 LINX Overfill detection system....................7 Accessories ..........................

  • Page 3: Certifications

    FT7000, RACK MONITOR MANUAL 11033PA-ATEX Certifications The FT7000 is approved by CSA for installation and use in Class 1 Division 1 Group CD, and Class 1 Zone 1 Group CD locations. The enclosure has explosionproof, flameproof, IP54 certifications. This product is compliant with the following standards: CSA C22.2 NO.

  • Page 4: Product Overview

    While idle, the FT7000 will continually check for both 2W and 5W trailers. Once a trailer is attached, the monitor will automatically detect what type of sensors are outfitted on the trailer, then switch to the appropriate mode of operation.

  • Page 5: Interface

    FT7000, RACK MONITOR MANUAL 11033PA-ATEX Interface 1. NON-PERMIT – The top row of indicators will illuminate red to reflect the state of the permit relays. While the indicators are on, the permit relays are de-energized. 2. PERMIT – The second row of indicators will illuminate green to reflect the state of the permit relays.

  • Page 6: Remote Interface

    Modbus installation. Output Relays The FT7000 features 4 DRY FORM C (SPDT) relays. All relay contacts are dry and have Normally Open, Normally Closed, and Common contacts. All output relays are failsafe, featuring several methods of...

  • Page 7: Bypass

    Overfill sensors must still be operational. Bypass cards can be removed or added, with a limit of 10 registered to an FT7000 at any given time. The same card may be used with several different FT7000 units. Refer to the Bypass Card Pairing Procedure for more information.

  • Page 8: Accessories

    ENABLED Accessories The FT7000 monitor can be set up to utilize either a Deadman switch or Emergency Stop switch. The switch must be Normally Open. A deadman switch will require the driver to actively hold a switch during the entirety of the loading process. Releasing the switch while loading will cause the FT7000 to go non- permissive.
  • Page 9 FT7000, RACK MONITOR MANUAL 11033PA-ATEX Pollution Degree Overvoltage Category Usage Altitude 2000m above sea level FT7000 I.S. CIRCUIT ENTITY PARAMETERS TERMINAL POS. Uo 1 12.6V 187mA 0.59W 7.4uF 9.1mH 2 12.6V 187mA 0.59W 7.4uF 9.1mH 3 12.6V 187mA 0.59W 7.4uF 9.1mH 4 12.6V 187mA...

  • Page 10: Installation

    L’INSTALLATION DOIT ÊTRE COMPLÉTÉ PAR UN TECHNICIEN QUALIFIÉ. The FT7000 Rack monitor in suitable for installation in Class I Division 1/Zone 1 hazardous locations as defined by NEC NFPA70 and IECEx standard 60079. Installation to be performed by a qualified professional.
  • Page 11 FT7000, RACK MONITOR MANUAL 11033PA-ATEX 3. Remove the twelve lid screws, then open the lid. Ensure that the rubber gasket remains in position. 4. With the lid open, have another person lift the monitor into position in front of the drilled holes.
  • Page 12 FT7000, RACK MONITOR MANUAL 11033PA-ATEX Technical Specifications section above, following the bolt pattern shown below: 877.582.3569 REV E 3/25/20...

  • Page 13: Electrical

    • Raccords d’étanchéité requis au niveau du boîtier pour les installations ATEX / IECEx. The supply connection to the FT7000 must be made with rigid metal conduit or armoured cable • or other means which provides adequate equipotential bonding of the equipment.
  • Page 14 FT7000, RACK MONITOR MANUAL 11033PA-ATEX Mains supply must be fed from a circuit breaker protected line. The circuit breaker in-line with FT7000 must have a breaking capacity of 5,000A or more. Terminals showing this symbol must we wired using cables rated for at least 194°F (90°C). Les terminaux avec ce symbole doivent être branché...
  • Page 15 FT7000, RACK MONITOR MANUAL 11033PA-ATEX Each enclosure entry point is intended for a specific connection to the FT7000. Refer to the image below for intended usage and threading for each cable entry. DO NOT DEVIATE FROM THE INTENDED USAGE OF EACH CABLE ENTRY;...
  • Page 16 FT7000, RACK MONITOR MANUAL 11033PA-ATEX 877.582.3569 REV E 3/25/20...
  • Page 17 1. Install wiring into the appropriate terminals of J1 for your regions electrical service, referring to the diagrams below: The FT7000 will autoswitch to work with the supply voltage. 2. Connect loads to the output relay terminal block J2, as necessary. Each relay is Single Pole Double Throw (Form C), having a common, normally closed, and normally open contact.
  • Page 18 FT7000, RACK MONITOR MANUAL 11033PA-ATEX 877.582.3569 REV E 3/25/20...
  • Page 19 FT7000, RACK MONITOR MANUAL 11033PA-ATEX 3. If the installation requires an ESTOP or DEADMAN switch, install the switch wires into the terminals of J9. Polarity does not matter for this connector. The deadman and estop wiring should exit the enclosure from the bottom Intrinsically safe enclosure entry.
  • Page 20 FT7000, RACK MONITOR MANUAL 11033PA-ATEX 877.582.3569 REV E 3/25/20...
  • Page 21 6. Verify that all cable entries are sealed using a conduit fitting, cable gland, or stopping plug. 7. Before closing the enclosure or energizing the FT7000, complete the configuration section below.

  • Page 22: Configuration

    Each section of switches is outlined below, along with a more detailed explanation of each setting. 5-WIRE SENSOR CONFIGURATIONS • o The FT7000 can display the wet/dry state of up to 12 five-wire sensors, and report up to 16 using the RackView software.
  • Page 23 FT7000, RACK MONITOR MANUAL 11033PA-ATEX o With the EN13922 switch in the ON position, the rack will check the trailer’s overfill prevention system against the requirements outlined in BSI standard EN13922. Some overfill equipment may not meet these requirements and will not create a permissive loading state unless the EN13922 switch is set to OFF.
  • Page 24 FT7000, RACK MONITOR MANUAL 11033PA-ATEX • MODBUS ADDRESS SETTING o The rack monitor can be connected to a Modbus system to enable remote viewing. o Once the rack monitor has been connected to the Modbus data bus, the Modbus address...

  • Page 25: Maintenance

    INFLAMMABLE DE LA PIÈCE. CONTACTEZ DIXON SI LE JOINT ANTI-INFLAMMABLE EST ENDOMMAGÉ. The FT7000 has few parts that will require regular maintenance, however it is important to service annually to extend the life of the monitor. Unsheltered units should be serviced in dry weather to prevent rainwater from entering the enclosure and minimize moisture exposure.
  • Page 26 FT7000, RACK MONITOR MANUAL 11033PA-ATEX 4. Inspect flame path for coating of grease. If the flame path is not thoroughly coated, apply a lithium or silicone based grease to the areas highlighted. Recommended grease: Dixon 10613. 5. Replace corrosion inhibiting foam.
  • Page 27 FT7000, RACK MONITOR MANUAL 11033PA-ATEX 8. Replace corrosion inhibitor. 9. Close lid, and tighten all 12 lid screws. 10. Restore power to unit. 877.582.3569 REV E 3/25/20...

  • Page 28: Replacement Parts

    FT7000, RACK MONITOR MANUAL 11033PA-ATEX Replacement Parts CORROSION INHIBITOR – Replacement Part Number: 10977 • This rack monitor comes with a corrosion inhibitor located inside of the enclosure. This inhibitor must be removed from its’ plastic packaging once the rack is properly installed. The inhibitor should be replaced every 12 months for continual protection of the monitor’s electronics.
  • Page 29 FT7000, RACK MONITOR MANUAL 11033PA-ATEX • SD CARD – Replacement Part Number: 10976 The rack monitor is outfitted with an SD card reader. The reader will accept standard size SD, SDHC, and MMC cards. Cards may be formatted to FAT, or FAT16.
  • Page 30 FT7000, RACK MONITOR MANUAL 11033PA-ATEX o If one or both cards are lost and replacement card(s) are ordered, the replacement card(s) must be paired to the monitor by following the bypass card pairing procedure below. o The monitor may only be paired with one overfill bypass card and one ground bypass card at a time.

  • Page 31: Managing Bypass Cards

    FT7000, RACK MONITOR MANUAL 11033PA-ATEX Managing Bypass Cards The FT7000 Rack Monitor will come from the factory with two Ground Bypass cards and two Overfill bypass cards paired to the monitor. These cards do not require pairing and will work with the monitor out of the box.

  • Page 32: Operation

    AVERTISSEMENT- L’UTILISATION DU FT7000 D’UNE MANIÈRE NON DÉFINI DANS CE MANUEL POURRAIT NUIRE À LA SÉCURITÉ While loading a trailer, the front of the FT7000 will indicate the status of the monitor’s outputs, as well as the trailer’s sensors and accessories.
  • Page 33 FT7000, RACK MONITOR MANUAL 11033PA-ATEX 2. PERMIT – The second row of indicators will illuminate green to reflect the state of the permit relays. While the indicators are on, the permit relays are energized. 3. 5WIRE SENSOR MODE – Illuminates to indicate a trailer having 5 wire sensors has been attached and identified.

  • Page 34: Loading Procedure

    Once a valid ground device is found, and the overfill sensors are detected as dry, the monitor will become permissive. The FT7000 will remain permissive until any requirement is lost. During a normal load, the FT7000 will remain permissive throughout the entire load, then become non-permissive as the trailer disconnects.

  • Page 35: Bypass Procedure

    If a terminal operator has deemed the trailer as safe, and chooses to bypass the safety checks provided by the FT7000, the operator will hold their bypass card to the bypass indicator. Once the FT7000 has read the bypass card, and verified it is paired, the unit will enter bypass mode.

  • Page 36: Faq & Troubleshooting

    FT7000, RACK MONITOR MANUAL 11033PA-ATEX FAQ & Troubleshooting Lost bypass card • o If the lost bypass card needs to be deactivated for security reasons, the operator will need to repair all remaining bypass cards. Powering on the monitor while in pairing mode clears all paired bypass cards.

  • Page 37: Warranty

    FT7000, RACK MONITOR MANUAL 11033PA-ATEX Warranty For warranty claims and information regarding coverage, please contact Dixon Support at +1 (513) 874-8499 Support Dixon Bayco 7280 Union Center Blvd West Chester Ohio 45014 +1 (513) 874 8499 877.582.3569 REV E 3/25/20...

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