ASG OM Series Manual

Automatic screw feeder

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OM-R Manual
Read these instructions for the proper use of this machine.
After having read these instructions, keep them in a convenient place so you or
the operator can refer to them whenever necessary.
ASG, Division of Jergens, Inc.
S. Waterloo Road | Cleveland, OH
15700
44110-3898
| Phone: (
| Fax: (
| Email: asginfo@asg-jergens.com | Web: www.asg-jergens.com
888) 486-6163
216) 481-4519

Table of Contents

Overview .................................................................................................................1
Before Use ...............................................................................................................1
Operating Precautions .............................................................................................2
Names of Parts .........................................................................................................5
Adjustments and Checks Before Use ........................................................................7
Maintenance ..........................................................................................................15
Parts Adjustments and Replacements ....................................................................15
Application with Robotic System ...........................................................................25
Miscellaneous ........................................................................................................27
Troubleshooting .....................................................................................................29
Specifications .........................................................................................................31
External Dimensions ..............................................................................................32
Warranty ................................................................................................................33

Overview

Thank you very much for selecting the OM Series Automatic Screw Feeder This machine
can line up screws (Type M2 - M6) and supplies them one by one to help the efficiency
of screw fastening work. Different sizes of screws can be used by changing the rail and
parts of the escaper assembly. It can be used wherever there is a power source for an
AC adapter. Note: Only steel screws may be used with this machine. Stainless steel or
plastic screws cannot be used.

Before Use

Please check for the following accessories before operating the machine:
(1) Instruction Manual
(1) AC Adapter
(1) Hexagonal Wrench
(1) Screwdriver
1

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Summary of Contents for ASG OM Series

  • Page 1: Table Of Contents

    OM-R Manual Overview Thank you very much for selecting the OM Series Automatic Screw Feeder This machine can line up screws (Type M2 - M6) and supplies them one by one to help the efficiency of screw fastening work. Different sizes of screws can be used by changing the rail and parts of the escaper assembly.
  • Page 2: Operating Precautions

    Do not handle the AC adapter with wet hands as it could cause an electric shock. ASG, Division of Jergens, Inc. S. Waterloo Road | Cleveland, OH | Phone: ( | Fax: ( | Email: asginfo@asg-jergens.com | Web: www.asg-jergens.com 15700 44110-3898 888) 486-6163 216) 481-4519...
  • Page 3 Stop operating the machine and unplug the AC adapter from the wall outlet when you detect overheating, smoke, a pungent odor, or any other unusual condition, as there may be a risk of fire or electric shock. Contact ASG for additional information.
  • Page 4 Do not exert excessive force when picking up screws from the escape ASG, Division of Jergens, Inc. S. Waterloo Road | Cleveland, OH | Phone: ( | Fax: ( | Email: asginfo@asg-jergens.com | Web: www.asg-jergens.com 15700 44110-3898 888) 486-6163 216) 481-4519...
  • Page 5: Names Of Parts

    Names of Parts ASG, Division of Jergens, Inc. S. Waterloo Road | Cleveland, OH | Phone: ( | Fax: ( | Email: asginfo@asg-jergens.com | Web: www.asg-jergens.com 15700 44110-3898 888) 486-6163 216) 481-4519...
  • Page 6 Names of Parts (Continued) ASG, Division of Jergens, Inc. S. Waterloo Road | Cleveland, OH | Phone: ( | Fax: ( | Email: asginfo@asg-jergens.com | Web: www.asg-jergens.com 15700 44110-3898 888) 486-6163 216) 481-4519...
  • Page 7: Adjustments And Checks Before Use

    After these parts are replaced, fine adjusting is required. ASG, Division of Jergens, Inc. S. Waterloo Road | Cleveland, OH | Phone: ( | Fax: ( | Email: asginfo@asg-jergens.com | Web: www.asg-jergens.com 15700 44110-3898 888) 486-6163 216) 481-4519...
  • Page 8 CAUTION: Use only the AC adapter supplied with this machine otherwise it may cause damage to the machine. ASG, Division of Jergens, Inc. S. Waterloo Road | Cleveland, OH | Phone: ( | Fax: ( | Email: asginfo@asg-jergens.com | Web: www.asg-jergens.com 15700 44110-3898 888) 486-6163 216) 481-4519...
  • Page 9 Turn the power switch OFF and ON again when you want to restart operation. ASG, Division of Jergens, Inc. S. Waterloo Road | Cleveland, OH | Phone: ( | Fax: ( | Email: asginfo@asg-jergens.com | Web: www.asg-jergens.com 15700 44110-3898 888) 486-6163 216) 481-4519...
  • Page 10 Turn ON the power switch to check that the brush operation is normal. ASG, Division of Jergens, Inc. S. Waterloo Road | Cleveland, OH | Phone: ( | Fax: ( | Email: asginfo@asg-jergens.com | Web: www.asg-jergens.com 15700 44110-3898 888) 486-6163 216) 481-4519...
  • Page 11 With the accompanying screwdriver, turn the knob without using excessive force. ASG, Division of Jergens, Inc. S. Waterloo Road | Cleveland, OH | Phone: ( | Fax: ( | Email: asginfo@asg-jergens.com | Web: www.asg-jergens.com 15700 44110-3898 888) 486-6163 216) 481-4519...
  • Page 12 If adjustment is required, loosen the rear hopper cover screws and make the appropriate adjustments. ASG, Division of Jergens, Inc. S. Waterloo Road | Cleveland, OH | Phone: ( | Fax: ( | Email: asginfo@asg-jergens.com | Web: www.asg-jergens.com 15700 44110-3898 888) 486-6163 216) 481-4519...
  • Page 13 Turn the holding plate adjusting screw counter-clockwise to move the plate up. ASG, Division of Jergens, Inc. S. Waterloo Road | Cleveland, OH | Phone: ( | Fax: ( | Email: asginfo@asg-jergens.com | Web: www.asg-jergens.com 15700 44110-3898 888) 486-6163 216) 481-4519...
  • Page 14 If any adjustment is required, loosen the scraper attaching screw and move the scraper plate up or down. • If there is any damage to the plate, contact ASG. ASG, Division of Jergens, Inc. S. Waterloo Road | Cleveland, OH...
  • Page 15: Maintenance

    ASG, Division of Jergens, Inc. S. Waterloo Road | Cleveland, OH | Phone: ( | Fax: ( | Email: asginfo@asg-jergens.com | Web: www.asg-jergens.com 15700 44110-3898 888) 486-6163 216) 481-4519...
  • Page 16 ASG, Division of Jergens, Inc. S. Waterloo Road | Cleveland, OH | Phone: ( | Fax: ( | Email: asginfo@asg-jergens.com | Web: www.asg-jergens.com 15700 44110-3898 888) 486-6163 216) 481-4519...
  • Page 17 If it is not laying flat, adjust. ASG, Division of Jergens, Inc. S. Waterloo Road | Cleveland, OH | Phone: ( | Fax: ( | Email: asginfo@asg-jergens.com | Web: www.asg-jergens.com 15700 44110-3898 888) 486-6163 216) 481-4519...
  • Page 18 ASG, Division of Jergens, Inc. S. Waterloo Road | Cleveland, OH | Phone: ( | Fax: ( | Email: asginfo@asg-jergens.com | Web: www.asg-jergens.com 15700 44110-3898 888) 486-6163 216) 481-4519...
  • Page 19 When installing the cover, take care not to catch or pinch the wires. ASG, Division of Jergens, Inc. S. Waterloo Road | Cleveland, OH | Phone: ( | Fax: ( | Email: asginfo@asg-jergens.com | Web: www.asg-jergens.com 15700 44110-3898 888) 486-6163 216) 481-4519...
  • Page 20 When there is a screw at the pick up location and the voltage is over 3.5V, the LED screw indicator is ON. ASG, Division of Jergens, Inc. S. Waterloo Road | Cleveland, OH | Phone: ( | Fax: ( | Email: asginfo@asg-jergens.com | Web: www.asg-jergens.com 15700 44110-3898 888) 486-6163 216) 481-4519...
  • Page 21 For adjustment, refer to Adjusting the Brush Height on page 10. ASG, Division of Jergens, Inc. S. Waterloo Road | Cleveland, OH | Phone: ( | Fax: ( | Email: asginfo@asg-jergens.com | Web: www.asg-jergens.com 15700 44110-3898 888) 486-6163 216) 481-4519...
  • Page 22 CAUTION: The driving belt has a strong tension. Be careful not to pinch your fingers! ASG, Division of Jergens, Inc. S. Waterloo Road | Cleveland, OH | Phone: ( | Fax: ( | Email: asginfo@asg-jergens.com | Web: www.asg-jergens.com 15700 44110-3898 888) 486-6163 216) 481-4519...
  • Page 23 Be careful not to pinch your fingers! ASG, Division of Jergens, Inc. S. Waterloo Road | Cleveland, OH | Phone: ( | Fax: ( | Email: asginfo@asg-jergens.com | Web: www.asg-jergens.com 15700 44110-3898 888) 486-6163 216) 481-4519...
  • Page 24 D cut of the motor shaft. CAUTION: Be careful not to break the motor wires. ASG, Division of Jergens, Inc. S. Waterloo Road | Cleveland, OH | Phone: ( | Fax: ( | Email: asginfo@asg-jergens.com | Web: www.asg-jergens.com 15700 44110-3898 888) 486-6163 216) 481-4519...
  • Page 25: Application With Robotic System

    CAUTION: Please use the plug type of 3.5 - 3 conductor miniature jack. ASG, Division of Jergens, Inc. S. Waterloo Road | Cleveland, OH | Phone: ( | Fax: ( | Email: asginfo@asg-jergens.com | Web: www.asg-jergens.com 15700 44110-3898 888) 486-6163 216) 481-4519...
  • Page 26 0.3mm above the screw when in use with an automatic assembly system. ASG, Division of Jergens, Inc. S. Waterloo Road | Cleveland, OH | Phone: ( | Fax: ( | Email: asginfo@asg-jergens.com | Web: www.asg-jergens.com 15700 44110-3898 888) 486-6163 216) 481-4519...
  • Page 27: Miscellaneous

    After removing the cause of the overload, turn ON the power switch to operate the machine. ASG, Division of Jergens, Inc. S. Waterloo Road | Cleveland, OH | Phone: ( | Fax: ( | Email: asginfo@asg-jergens.com | Web: www.asg-jergens.com 15700 44110-3898 888) 486-6163 216) 481-4519...
  • Page 28 Details on how to adjust and use the sensor are in the sensor operating manual. To order, contact ASG. ASG, Division of Jergens, Inc. S. Waterloo Road | Cleveland, OH | Phone: ( | Fax: ( | Email: asginfo@asg-jergens.com | Web: www.asg-jergens.com 15700 44110-3898 888) 486-6163 216) 481-4519...
  • Page 29: Troubleshooting

    Check the vibration adjustment. • Check that the scraper does not make contact with the hopper wall. If no screw is obstructing the clearance, consult ASG. A screw has fallen into the rail groove. • Screws with a smaller diameter than the specified rail size were •...
  • Page 30 Too many screws are in the hopper. • Maintain a proper level of screws in the hopper. • If the screws are at a proper level, consult ASG • A screw is caught in the clearance. • Remove the screw that is caught.
  • Page 31: Specifications

    6.5 - 11 6.5 - 12 0.35 - 7.5 6.6 - 25 ASG, Division of Jergens, Inc. S. Waterloo Road | Cleveland, OH | Phone: ( | Fax: ( | Email: asginfo@asg-jergens.com | Web: www.asg-jergens.com 15700 44110-3898 888) 486-6163 216) 481-4519...
  • Page 32: External Dimensions

    External Dimensions ASG, Division of Jergens, Inc. S. Waterloo Road | Cleveland, OH | Phone: ( | Fax: ( | Email: asginfo@asg-jergens.com | Web: www.asg-jergens.com 15700 44110-3898 888) 486-6163 216) 481-4519...
  • Page 33: Warranty

    Warranty The warranty is 6 months after delivery. If any troubles should occur, please contact ASG. In the following cases, the purchaser shall pay for parts and labor regardless of the terms of warranty: • Failure due to improper handling.

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