InfluxGreen IGSI - 3 Series Installation And Operation Manual

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InfluxGreen Energy Pte Ltd
INSTALLATION
AND
OPERATIONS
MANUAL
IGSI - 3 Phase Output Series
(IGSI-5000DJ/3, IGSI-6000DJ/3, IGSI-8000DJ/3,
IGSI-10000DJ, IGSI-12000DJ, IGSI-xxxxDJ/3)
Model: I G S I - 3 P h a s e O u t p u t S e r i e s
Rev. 0
1

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  • Page 1 InfluxGreen Energy Pte Ltd INSTALLATION OPERATIONS MANUAL IGSI - 3 Phase Output Series (IGSI-5000DJ/3, IGSI-6000DJ/3, IGSI-8000DJ/3, IGSI-10000DJ, IGSI-12000DJ, IGSI-xxxxDJ/3) Model: I G S I - 3 P h a s e O u t p u t S e r i e s...
  • Page 2 InfluxGreen Energy Pte Ltd REVISION TABLE Document Author Date Change Description Revision KL Tan 01/06/2012 First release SAVE THESE INSTRUCTIONS ! IMPORTANT SAFETY INSTRUCTIONS NOTE: Reproduction and disclosure of the contents of this manual are strictly forbidden without prior authorization of the manufacturer Model: I G S I - 3 P h a s e O u t p u t S e r i e s Rev.
  • Page 3 InfluxGreen Energy Pte Ltd GENERAL PRECAUTIONS For your own safety and that of the unit, you must read and understand the instructions contained in this document before starting to work. Keep these instructions in a place accessible to all the personnel who work with the unit so that these may be consulted.
  • Page 4 InfluxGreen Energy Pte Ltd The equipment is provided with several labels, some of them with a yellow background, and these are related to safety issues. Make sure to read the labels and fully understand them before installing the equipment. The symbols are:...
  • Page 5: Table Of Contents

    InfluxGreen Energy Pte Ltd CONTENT 1. OVERVIEW ........................6 2. INSTALLATION ......................8 2.1 Package inspection .................... 8 2.2 Selecting the place of installation ..............8 2.3 Fixed on the wall ....................9 2.4 System diagram and connection label .............. 11 2.5 Connecting to the AC grid (utility) ...............
  • Page 6: Overview

    InfluxGreen Energy Pte Ltd 1. OVERVIEW 1.1 Basic Features The IGSI – 3 Phase Output Series of string PV inverter is one of the optimum designed inverter on the market today, incorporating state-of-the-art technology, high reliability, and convenient control features.
  • Page 7 InfluxGreen Energy Pte Ltd Machine Overview RS232 outlet RS 485 outlet AC terminals cover (AC terminals is inside) PV input Front View Bottom View Fig.1 Overview of inverter Model: I G S I - 3 P h a s e O u t p u t S e r i e s...
  • Page 8 InfluxGreen Energy Pte Ltd Opening the package After opening the package, please check the contents of the box. It should contain the following accessories: Item Name Quantity Solar inverter 1 pc Mounting frame 1 pc Mounting screws and 6 pcs...
  • Page 9: Installation

    InfluxGreen Energy Pte Ltd 2. INSTALLATION WARNING: The electrical installation of the IGSI “J” series inverter must be performed in compliance with applicable local and national standards and laws. WARNING: The connection of IGSI “J” series inverter to the AC grid must be performed only after receiving authorization from the utility that operates the grid.
  • Page 10: Fixed On The Wall

    InfluxGreen Energy Pte Ltd The following figure shows the recommended minimum clearances around the inverter: 50CM 50CM 50CM 50CM Fig.2 Minimum clearance around inverter Fig.3 Recommended installed position of the inverter 2.3 Fixed on the wall Step1: Drill 6 or 9 holes as illustrated in the Fig.4 Step2: Fix the mounting frame as illustrated in the Fig.5 by the screws, and then hang the...
  • Page 11 InfluxGreen Energy Pte Ltd Fig.4 The size of mounting frame for IGSI-xxxxDJ/3, IGSI-10000DJ, IGSI-12000DJ Fig.5 Hang inverter to mounting frame Fig.6 Fix safety-lock screws Model: I G S I - 3 P h a s e O u t p u t S e r i e s...
  • Page 12: System Diagram And Connection Label

    InfluxGreen Energy Pte Ltd The customer is encouraged to perform the following checks:  Do not install the solar inverter on a gradient surface.  Check the upper straps of solar inverter and ensure it to fit on to the bracket.
  • Page 13: Connecting To The Ac Grid (Utility)

    InfluxGreen Energy Pte Ltd NOTE: Ensure that the IGSI-xxxxDL/3 inverter is not exposed to direct sun radiation or other external heat sources, including heat from units below it (see fig.6). At times, the heat generated by the inverters installed at the bottom rows could increase the ambient temperature and this may be detrimental to the inverters located in the top rows.
  • Page 14 InfluxGreen Energy Pte Ltd Fig. 10 AC terminals under AC terminals cover Model IGSI-5000DJ/3 IGSI-6000DJ/3 IGSI-8000DJ/3 IGSI-10000DJ IGSI-12000DJ ≧ 4mm ≧ 4mm ≧ 4mm ≧ 4mm ≧ 4mm Cable(Cu) Micro-Breaker WARNING: When making the electrical connections adhere strictly to the procedures to avoid exposure to dangerous voltages.
  • Page 15: Connecting To Pv Panel (Dc Input)

    InfluxGreen Energy Pte Ltd 2.6 Connecting to PV Panel (DC input) A. Under any condition! Make sure the maximum open circuit voltage (Voc) of each PV string is less than 900VDC for the IGSI-xxxxDJ/3, IGSI-10000DJ & IGSI-12000DJ. The length of input cable must be less than 30m. Generally, at the lowest ambient temperature, the Voc of PV string is the highest.
  • Page 16 InfluxGreen Energy Pte Ltd 2.6.1 Assemble the DC connector 2.6.1.1 Strip the cable 6-8mm,then connect the bare wire core into the core tube of connector. 2.6.1.2 Crimp the contact barrel by using a hex crimping die. Put the contact barrel with the stripped cable in the corresponding crimping notch and crimp the contact.
  • Page 17 InfluxGreen Energy Pte Ltd 3. OPERATION METHOD 3.1 Contro l Pa n el There is a LCD screen, three LEDs and four function keys on the front panel of the solar inverter. The LCD and LED provide the status of your Inverter. You also can use the function key as a simple control for scrolling and viewing data.
  • Page 18 InfluxGreen Energy Pte Ltd Inverter is waiting to check state for the period of the reconnection time. In Wait State: this state, the PV voltage is more than 250V and the grid voltage value is between the max and min limit. If out of range, the inverter will go to Fault State or Permanent State.
  • Page 19: Operate The Function Key

    InfluxGreen Energy Pte Ltd 3.2 Operate the Function Key To view the operating data of the inverter, you can press the Function Key. Of course, the data also will automatically and periodically display. To set different display contrast and display language for the inverter, please carefully refert to the following chart.
  • Page 20 InfluxGreen Energy Pte Ltd System Language Setting Main Interface Press OK key MAIN MENU Press OK key System setting Press UP/DOWN key Select your language Press OK key Language Setting Complete Press ESC key twice System Setting Main Interface Audible Alarm Setting...
  • Page 21 InfluxGreen Energy Pte Ltd Power Generation(generated energy) Checking Main Interface Press OK key MAIN MENU Press OK key System setting Press UP/DOWN key Energer Diagram Press UP/DOWN key Display Power Generation (generated energy) Interface Press ESC key twice System Setting...
  • Page 22 InfluxGreen Energy Pte Ltd System Parameters Checking Main Interface Press OK key MAIN MENU Press OK key System status Press ESC key twice System Setting Main Interface 3.2.2 Autotest (Only for Italy model) During turn on time, the inverter will test all the electrical parameters. If the test failed, the...
  • Page 23: General Lcd Display Information

    InfluxGreen Energy Pte Ltd 3.2.2.4 GFCI testing The inverter will test the GFCI number before connecting to the grid and during grid-tied operating period. If there is any issue, the GFCI error will be reported and the inverter output will be turned off.
  • Page 24 InfluxGreen Energy Pte Ltd System Setting System Status Main Menu Model: I G S I - 3 P h a s e O u t p u t S e r i e s Rev. 0...
  • Page 25 InfluxGreen Energy Pte Ltd Auto Test Menu (for Italy) Auto Test Submenu (for Italy) Default Display Model: I G S I - 3 P h a s e O u t p u t S e r i e s...
  • Page 26 InfluxGreen Energy Pte Ltd History Record Power Data Reset Energy Diagram Menu Model: I G S I - 3 P h a s e O u t p u t S e r i e s Rev. 0...
  • Page 27 InfluxGreen Energy Pte Ltd Energy Diagram 3.4 State Message In LCD State Message In LCD STATE DISPLAY CONTENT COMMENTS Wait State While PV Voltage > 250V, Inverter Checking , Relay Off PreChecking State While checking to 0 second, Relay On...
  • Page 28 InfluxGreen Energy Pte Ltd While Error happen, Inverter Fault State Alarm and display error message Auto Test State(only Protection auto test for Italy) Main Operating Messages In LCD STATE DISPLAY CONTENT COMMENTS Normal display: Display power, Etoday,Etotal System Status: Display all...
  • Page 29: Inverter Start-Up And Operation

    InfluxGreen Energy Pte Ltd INVERTER START-UP AND OPERATION WARNING: Do not place any items on the inverter during operation. When the inverter is operating, do not touch the heat sink as some of the parts may become very hot. Step 1: Ensure that the AC cable and DC cable are connected correctly and the unused DC plugs and AC terminal cover are sealed.
  • Page 30 InfluxGreen Energy Pte Ltd Error or Warning status The inverter is designed to be user-friendly. Therefore, the error or warning status of the Inverter can be easily understood by reading the information shown on the front panel display. All possible messages are shown in the following table.
  • Page 31: Communications

    InfluxGreen Energy Pte Ltd 5. COMMUNICATIONS 5.1 Data communication with RS232 Fig. 10 RS232 serial port and special RS232 cable Open the cover of RS232 serial port and connect the solar Inverter to the computer using the special RS232 cable. Please limit the communication distance to less than 10m.
  • Page 32 InfluxGreen Energy Pte Ltd It makes no difference if the sockets are in connector 1 or 2 since they are connected in parallel, and signals are thus the same. One socket is for input ethernet cable with RJ45 connector, another socket is for output ethernet cable with RJ45 connector. The output ethernet cable will be connected to the next unit.
  • Page 33: Rs485 Daisy Chain

    InfluxGreen Energy Pte Ltd 5.2.3 RS485 Daisy Chain RJ45 connectors may be used to connect a single IGSI “DJ” series inverter or multiple IGSI “DJ” series inverters daisy chained together. Up to 31 inverters can be daisy chained. The recommended maximum daisy chain length is 1000m.
  • Page 34: Monitor Inverter

    InfluxGreen Energy Pte Ltd 5.3 Monitor the inverter After the RS232 or RS485 link is connected correctly, initiate the monitoring software that is installed from the attached CD. The user will be able to monitor the parameters of the inverters.
  • Page 35: Troubleshooting

    InfluxGreen Energy Pte Ltd 7. TROUBLESHOOTING In most circumstances, the inverter requires very little servicing. However, if the inverter is not able to operate in accordance to its function, please refer to the following troubleshooting instructions before calling your local dealer or service personnel.
  • Page 36: Specifications

    InfluxGreen Energy Pte Ltd 8. SPECIFICATIONS Model  IGSI‐5000DJ/3  IGSI‐6000DJ/3  IGSI‐8000DJ/3  DC‐Input Parameters     Max. Input Power (W)  5180  6200  8300  Max. Input Voltage (Vdc)  900  MPPT Operating Range (Vdc)  250 to 800  Max. Input Current per channel (A)  10  12  16  Numbers of Input  2  MPPT Channel  2  AC‐Output Parameters     Max. Output Power (W)  5000  6000  8000  Rated Output Power (W)  5000  6000  8000  Output Voltage Range (Vac)*  330 to 480 ...
  • Page 37 InfluxGreen Energy Pte Ltd Model  IGSI‐10000DJ IGSI‐12000DJ  DC‐Input Parameters     Max. Input Power (W)  11200 13300  Max. Input Voltage (Vdc) MPPT Operating Range (Vdc)  200 to 800 Max. Input Current per channel (A)  24  Numbers of Input  MPPT Channel  AC‐Output Parameters     Max. Output Power (W)  10000 12000  Rated Output Power (W) 10000 12000  Output Voltage Range (Vac)*  330 to 480 Max. Output Current per phase (A)  19  Rated Output Voltage (Vac)  Rated Output Current per phase (A)  14.5 17.4  Output Frequency Range (Hz)*  50 ± 5 Power Factor  0.9 (leading) to 0.9 (lagging) Current Harmonic Distortion (THDi) ...

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