Table of Contents
Troubleshooting
Related Manuals for STS DTP08
Summary of Contents for STS DTP08
- Page 1 Operating Instructions DTP08(-Ex) COUNTERBALANCE DEPALLETISER Bespoke Handling Equipment Ltd. E-mail: sales@sts-trolleys.co.uk Leedstown Tel: +44 (0)1736 851050 Hayle Website: www.sts-trolleys.co.uk Cornwall United Kindgom TR27 6DS...
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Page 2: Table Of Contents
General Arrangement ..............................17 Section VI - Decommissioning the Unit .................... 18 Prior to Decommissioning ..............................18 Final Decommissioning and Disposal ..........................18 Recommissioning ................................18 Safety Tests to be Performed at Intervals and After Unusual Incidents................. 18 Operating Instructions: DTP08(-Ex) -
Page 3: Section I - Correct Use And Application
Operation in accordance with guidance stated within the operating instructions. • The unit must be maintained in accordance with the maintenance schedule stated within the operating instructions. • Appropriate personal protective equipment, PPE, must be worn at all times. Operating Instructions: DTP08(-Ex) -
Page 4: Proprietor Responsibilities
An onsite risk assessment must then be carried out. WARNING - ANY UNAUTHORISED MODIFICATIONS OR ADDITIONS TO THE UNIT SHALL INVALIDATE THE WARRANTY AND STS SHALL NOT BE LIABLE. Safety Regulations for the Operation of the Unit Operator authorisation... - Page 5 Servicing and repairs All unit parts and consumables are available from STS. The unit must be fitted with original STS parts and consumables unless otherwise stated. Any deviation from non - original parts and consumables may result in injury to personnel or damage to the unit and will invalidate the warranty.
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Page 6: Consumables And Parts
Earthing chains Ensure earthing chains are securely fitted and are in contact with the ground at all times, wheels should be kept clean and free from debris. Operating Instructions: DTP08(-Ex) -
Page 7: Lifting The Unit
• Use only tension belts or tie-down straps with sufficient strength. WARNING - IMPROPER FASTENING OF THE UNIT DURING TRANSPORT CAN RESULT IN SERIOUS ACCIDENTS IMPORTANT After use, remove supplied lifting strop(s) and/or dee shackles and dispose. Operating Instructions: DTP08(-Ex) -
Page 8: Unit Overview
Unit Overview LIFTING POINTS Note: Generic unit shown Function Steering Rack Drum Catch Real Wheel with Brake (x2) Front Wheel (x2) Thrust Pad Lowering Valve Polycarbonate Guard Operating Instructions: DTP08(-Ex) -
Page 9: Section Ii - Unit Description
THIS UNIT IS DESIGNED FOR USE ON FLAT AND LEVEL FLOORS ONLY ATEX CERTIFICATION If the equipment supplied has (-Ex) in the product code, it has been certified by STS for use in Zone 1, 2, 21 and 22 areas for protection under constructional safety “c” and control of ignition source “b”. -
Page 10: Section Iii - Unit Operation
Operators should move gently while manoeuvring, whilst planning ahead in good time. Ensure that when not in use, the unit is parked on flat and level ground with the brakes engaged. • Line up the lifter with the centreline of the drum. Operating Instructions: DTP08(-Ex) -
Page 11: Removing Drums From Pallet
If the catch is lowered too far; it will be not possible to unhook from the drum. In this instance raise the rack slightly by pumping the handle, the catch will then go slack and the top hook will be able to be unhooked. Operating Instructions: DTP08(-Ex) -
Page 12: Universal Drum Catch Variations
The following hole positions are for guidance only, every drum should be assessed individually and engaged with by following the instructions provided. Top Hook Forward Reach Configuration Table Catch (Original) Catch (Flipped) Back hole (4 +5mm hole +10mm +15mm hole +20mm +25mm Front hole (1 +30mm +35mm Operating Instructions: DTP08(-Ex) -
Page 13: Section Iv - Unit Maintenance, Troubleshooting And Consumables
Check hydraulic oil level via sight glass, top up if below half ● sight glass Inspect hydraulic seals for damage and leaks ● Replace hydraulic oil (see ‘Consumables’ for instructions) ● Check hydraulic oil for condensed water, replace if necessary ● (see ‘Consumables’ for oil type and instructions) Operating Instructions: DTP08(-Ex) -
Page 14: Troubleshooting
Oil leaking from top of hydraulic Replace hydraulic cylinder seals cylinder, around chromed rod Oil leaking from tank filler point Filler bung damaged or unit over filled with oil Drum lowering unintentionally Ensure lowering lever is in the closed position Operating Instructions: DTP08(-Ex) -
Page 15: Consumables
Consumables All unit consumables are available from STS. The unit must be fitted with original STS consumables unless otherwise stated. Any deviation from non-original consumables may result in injury to personnel or damage to the unit and will invalidate the warranty. -
Page 16: Oil Replacement
Oil Replacement STS manual pump units are factory-equipped with Shell Tellus 22 oil for the hydraulic system. It is recommended to use as stated or an equivalent when replacing hydraulic oil. Hydraulic oil filling point Note: Pump and tank size may vary When replacing oil, fill oil to the line or to the middle of the sight glass. -
Page 17: Wheel Replacement
For safety instructions refer to ‘Lifting the Unit’ in ‘Section I – Correct Use and Application’ To replace the front wheels, jack up the leg or front of the unit for DTP08 models by 10mm so that one wheel is clear of the floor. Unbolt the wheel and remove it from the unit. Replace the wheel ensuring that the wheel bushes are re-fitted into the wheel prior to re-bolting. -
Page 18: Section V - Technical Specification
Section V - Technical Specification General Arrangement NOTE: ALL DIMENSIONS +/- 5MM. DTP08 – 250kg - DTP08 – 350kg - R500 (R760) R500 (R760) Designation Description Dimension (mm) Dimension (mm) Maximum Width Maximum Unit Length 1233 1465 Turning Radius 1118... -
Page 19: Section Vi - Decommissioning The Unit
For further help contact STS: Technical Support Line: +44 (0) 1736 851050 In the interest of all concerned it is essential that equipment of our manufacture is used only for the purposes for which it has been designed and it must be used in accordance with the instructions which are supplied.
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