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OPERATOR’S MANUAL MP2000-X Translated version. Published 2019 According to Directive 2006/42/EC, Annex | 1.7.4.1 Rev: MP2000-X.OM.1A.EN User resources Orkel AS Johan Gjønnes veg 25 Valid from serial number: 20424001 7320 Fannrem, Norway Orkel part number: 16774 Operators manual MP2000-X English orkel.no/qr/MP2000...
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DISCLAIMER: This is a general user manual for Orkel’s X-series compactors. Sections regarding the F25 feed hopper are not applicable for MP2000-X 声明 这是Orkel的X系列压实机的使用说明书。有关F25进料斗的 章节不适用于MP2000-X...
TABLE OF CONTENT GENERAL ................................8 INTRODUCTION ..............................8 1.1.1 Foreword ..............................8 1.1.2 Disclaimer ..............................8 1.1.3 Range of use ............................... 8 CONTROL BEFORE DELIVERY ........................8 1.2.1 Preparation at costumer loaction ......................8 IDENTIFICATION OF THE MACHINE....................... 8 1.3.1 Serial number .............................
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CONTROL SYSTEM ............................42 USER INTERFACE ............................42 6.1.1 Main page ..............................42 6.1.2 Icons for starting program sequences .................... 42 6.1.3 Menu ................................42 6.1.4 User settings (language and screen) ....................42 6.1.5 System information ..........................43 6.1.6 Manual controls ............................. 43 6.1.7 Machine settings ...........................
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HYDRAULICS ..............................89 11.1 HYDRAULIC DIAGRAM ........................... 89 11.1.1 Complete diagram ..........................89 11.1.2 Wrapping table, chamber and elevator control ................90 11.1.3 Plastic tying unit, sub conveyor and feed hopper ................. 91 11.1.4 Additional feed hopper control for F25 and chamber drive ............92 11.1.5 Hydraulic diagram list ...........................
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CHAPTER 1 GENERAL ................................8 INTRODUCTION ..............................8 1.1.1 Foreword ..............................8 1.1.2 Disclaimer ..............................8 1.1.3 Range of use ............................... 8 CONTROL BEFORE DELIVERY ........................8 1.2.1 Preparation at costumer loaction ......................8 IDENTIFICATION OF THE MACHINE....................... 8 1.3.1 Serial number .............................
NOTE: Other materials can also be compressed, but have To fulfill our own goals, regarding quality and strength, to be confirmed by Orkel AS in each case. This due to war- Orkel AS has implemented a continuing product- ranty legislations.
(Example: Setup —> Operation —> Maintenance). WARRANTY Chapter overview: Orkel AS recommends that you study the document General «Warranty conditions» for detailed information regar- This chapter contains some of the formularities ding warranty terms and conditions.
Type: From serial number: 20420001 Orkel AS hereby declare, that the identified product above is conform to the requirements of: Directive on machinery – 2006/42/EC - Electromagnetic compatibility Directive -2004/108/EC and EN ISO 12100/EN ISO 4413/EN ISO 13850/EN 349+A1/EN ISO 13857...
FORMS AND REPORTS 1.7.1 Delivery form NOTE: This form must be completed in 3 copies. One for the customer, one for supplier and one to be filed at Orkel AS. Orkel AS - Delivery form Model/type Serialnumber Date of delivery (customer)
Mileage: Km at EUR: Total amount exclusive VAT: Orkel Consultant: Invoice new parts: Place and date: Signature: Orkel internal processing: Treatment of complaints Warranty report received date: Warranty parts returned/pictures received: Dismissal: Approved: Ground for dismissal: The claim is considered:...
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CHAPTER 2 SAFETY ................................14 INTRODUCTION .............................. 14 SYMBOLS ................................ 14 2.2.1 Warning, danger and caution ......................14 LABEL SYMBOLS ............................14 2.3.1 Warning labels ............................14 2.3.2 Warning labels explanation ......................... 15 TO THE OPERATOR ............................15 2.4.1 Exercise of security ..........................15 2.4.2 Personal protection ..........................
LABEL SYMBOLS Warning signs, indicating danger or warning attached to the machine, must not be re- moved or painted over. Unreadable signs must WARNING be replaced by new ones. These can be or- dered from Orkel AS.
2.3.2 Warning labels explanation Jacking point. Do not start operating the machine until you Hydraulics securing valves, locking the tailgate have read and understood the safety precau- lifting cylinders. tions. Between the tractor and the machine, there is a Always stop the tractor engine or external power rotating PTO-shaft.
2.4.6 Danger zones PRECAUTIONS Only operators and maintenance personnel are 2.5.1 Know your machine allowed “inside” the danger zone! All others should be turned away, due to their own safety! Know your machine. Learn all the functions and actu- WARNING ating mechanisms, and familiarize where the emergen- cy stop switches are located.
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CHAPTER 3 SETTINGS AND HYDRAULIC ADJUSTMENTS ................. 18 MAIN PARTS ..............................18 3.1.1 Overview ..............................18 3.1.2 Principle of operation ..........................18 HYDRAULICS ..............................18 3.2.1 Guidelines for hydraulic adjustment ....................18 3.2.2 Tank valves ............................... 19 FEED HOPPER ..............................19 3.3.1 Control panels ............................
SETTINGS AND HYDRAULIC ADJUSTMENTS MAIN PARTS Feed hopper Elevator 3.1.1 Overview Bale chamber Plastic tying unit Wrapping table The compactor main parts 3.1.2 Principle of operation The default setting of the machine is done during the The material is loaded into the feed hopper using a test run at the factory.
3.2.2 Tank valves Rear controller MP2000-X w/ F25 got five tank valves: Red button: Emergency stop. T1, T2, T3, T4 and T5. Green button: Overrides the feed hopper sensor, and MP2000-X w/ F10 got four tank valves: manually activates T1, T2, T3 and T4. the feed hopper belts.
3.3.3 Corection of the sideways movement of the feed CHAMBER hopper—F25 The bale chamber can handle high loads, but the set How to correct the sideways movement of the feed chamber pressure and the resulting bale density must hopper (description valid for each side): be considered and possibly limited according to type of material.
PLASTIC TYING UNIT 3.6.2 Brake and feed speed 3.6.1 Principle of operation The feed speed should be set when the feed rollers are operated manually from the display unit. The speed Laying net or film on the bale in the chamber is done by should be set so that the net/film is fed at a slightly the plastic tying unit on the top of the machine.
Default setting: Increase the pressure and notice the WRAPPING TABLE pressure on the manometer when the film breaks. Then slightly decrease the pressure. 3.7.1 Wrapping settings Wrapping arms, high speed: NOTE: When starting the machine cold, the brake pressure Valve P1 regulates the oil flow to the wrapper arms. might be higher.
Setting the speed: WRAPPING TABLE ULTRASONIC SENSOR Turning the valve clockwise decreases the speed. Turning the valve counterclockwise increases the speed. The wrap table ultrasonic sensor detects the bale when transported from the chamber, so that the table ac- Adjusting the height of the cutters is normally not nec- cepts the bale by moving to the middle position.
DRAWBAR Green arrow shows the hydraulic hoses that control the tilting of the drawbar. 3.9.1 Telescopic drawbar Yellow arrow shows the hydraulic hoses that control To be able to extract the telescopic drawbar, pull and sideway swing of the drawbar. hold the transport safety lock pull cord while engaging the hydraulic cylinder (lever 6).
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CHAPTER 4 OPERATION ............................... 26 SAFETY ................................26 4.1.1 Safe work routine ........................... 26 4.1.2 Operator safety ............................26 4.1.3 Other peoples safety ..........................26 4.1.4 Assembly on site ............................ 26 4.1.5 Elements of hazard during operation ....................26 4.1.6 Danger zones during operation ......................
OPERATION SAFETY 4.1.3 Other peoples safety IMPORTANT: If any dangerous situations occur, shut down The machine has multiple automatic functions, the PTO right away. which start and stop without any warning. No unauthorized personnel must be located in the WARNING danger zone during operation.
4.1.6 Danger zones during operation CONNECTION AND SETTING UP THE MACHINE The left side of the compactor is a blind spot. 4.2.1 Rig up The operator must always be sure there’s no one present in this area, before start up and IMPORTANT: Be aware of the danger of tipping when rig- WARNING during operation.
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Continue levelling the machine with hydraulic jack stand, left- and right front (lever 7 and 8). When levelling is done, operate the left and right part of the feed hopper OUT (lever 3 and 4). It is important that both feed hopper parts are mo- ved all the way out to their end position.
IMPORTANT: Be aware of the danger of tipping when rig- Run the PTO at about 300 RPM. ging up. Maintain this speed until the oil has reached the appropriate operating temperature. See chapter 4.2.1.2 Telescopic drawbar and feed hopper F10 4.2.8.
4.2.2.3 Lever list 4.2.4 Placing the tractor, when telescopic drawbar Flexible drawbar and feed hopper F25 The tractor should be placed on the left side of the ma- chine when connecting the PTO drive shaft. The drive Lever no: Valve function: shaft should be horizontal and parallel to the input Left support leg, rear Up / down...
4.2.7 Hydraulic connections Fold: The stair may be folded back into transport position as The machine has got two separate hydraulic systems: follows: The main system includes oil tank, pumps and valves, Carefully fold the lower part of the stairs up- and is powered by the PTO drive shaft via the gearbox.
NOTE: Before the compactor is shipped from the factory, IMPORTANT: If the tank valves are closed when the PTO is Orkel has performed a thorough quality control and made started, there is a high risk of damaging the hydraulic sys- a test run.
FILM ROLLER STORAGE The compactor is equipped with two hydraulically oper- ated film storages, one on each side behind the hatch- es. Press and hold the activation switch and operate the lever up or down to raise or lower the storage. In order to operate the storages the machine must be connected to the tractor’s hydraulic system, with the oil flow activated.
WRAPPING ARMS 4.7.1 Wrapping arm emergency stop The compactors wrapping arms are equipped with safety guards that stop the wrappers movement if ob- structed while wrapping. If the safety guards are trig- gered, there will be a popup message on the display unit.
OPERATOR’S PLATFORM The operator’s platform are a safe station for the oper- ator when changing net/film rollers in the tying unit. It keeps the operator away from all moving parts and makes the process safer. It also contains extra room for additional net/film rollers.
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CHAPTER 5 TRANSPORT ..............................38 SAFETY ................................38 5.1.1 Speed limit ............................... 38 5.1.2 On road preparations ..........................38 5.1.3 Lifting points ............................38 5.1.4 Strapping and tie down ........................38 5.1.5 Dismantling the machine ........................38 HIGHWAY USE ..............................39 5.2.1 Preparations before transport ......................
TRANSPORT SAFETY 5.1.3 Lifting points Be aware of the danger of tipping when driving off road. Net weight of the machine is 11540kg. - 25400Lb. All lifting of machine must be performed as shown in 5.1.1 Speed limit the illustration. Front: Use a nylon strap to make a loop around the SPEED front crossbeam (Beam Dim: 100 x 100mm).
HIGHWAY USE The compactor is designed for a maximum speed of 40 km/h. Exceeding this speed is con- sidered dangerous. Furthermore, the speed DANGER must be limited according to national speed limits. Before using the machine the operator must ensure that all covers and hatches are closed and secured.
5.2.1.2 Telescopic drawbar and feed hopper F10 Lift the bale bridge and fold it over the wrapping table. Raise the wrapping table (done from display unit, chapter 6.1.6) to its upper position in order to ensure free passage when extending the drawbar.
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CHAPTER 6 CONTROL SYSTEM ............................42 USER INTERFACE ............................42 6.1.1 Main page ..............................42 6.1.2 Icons for starting program sequences .................... 42 6.1.3 Menu ................................42 6.1.4 User settings (language and screen) ....................42 6.1.5 System information ..........................43 6.1.6 Manual controls .............................
CONTROL SYSTEM USER INTERFACE Start wrapping This icon starts a complete sequence in This section provides a brief introduction to the user which the bale is wrapped. interface, so that you quickly can get started using the machine. Start bale drop This icon starts a complete sequence in NOTE: Software reviewed by this chapter is 0.17.03.
6.1.5 System information Run elevator, low speed From main page; press menu and then the icon for System information. Run elevator, high speed This page shows information about the installed soft- Run elevator and chamber ware (SW), voltage and logged data. Run sub-conveyor, transport speed Run sub-conveyor, recycling speed Run hopper...
The top of the list contains presets (predefined factory For more information of each setting and what it is setups) from Orkel for several different materials. used for, see section 6.1.17. These cannot be changed. If the machine settings are...
6.1.11 Messages From main page; press menu and then the icon for Messages. This page shows a list containing the previous 100 op- erational messages, including error messages. Open user lists Generate customer log text file Back to menu Delete data When pressing the upper left icon, the control unit ge- nerates a printable text file containing the customer log.
6.1.15 Reset From main page; press menu and then the icon for Reset. The reset icon resets the baling pro- cess, so that this starts from the beginning when the machine is put in auto mode. The reset does not affect the settings, nor the stored user data. 6.1.16 Software From main page;...
6.1.17 Settings and explanations Name Explanation Chamber speed, baling Chamber speed during baling Chamber speed, net feed Chamber speed during net/film feed Chamber speed, net pull Chamber speed when net/film is put on the bale Chamber speed when bale is ejected from the chamber. Important in context of both stic- Chamber speed, drop tion and loss Chamber max pressure...
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Name Explanation Film release, 1st Defines at which of the wrapper rounds the cutters releases the film, first time Film release, 2nd Defines at which of the wrapper rounds the cutters releases the film, second time Film release, 3rd Defines at which of the wrapper rounds the cutters releases the film, third time Defines the duration of the cutter film release.
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CHAPTER 7 MAINTENANCE AND MECHANICAL ADJUSTMENTS ..............50 SAFETY................................50 7.1.1 Before maintenance ..........................50 7.1.2 Safety precautions regarding maintenance and mechanical adjustments ......50 7.1.3 Elements of hazard during maintenance ..................50 7.1.4 Control, after repair work or maintenance ..................50 ELECTRICS ..............................
Orkel AS. All repair work shall be carried out by a skilled mechanic. Shut down the machine and disconnect the PTO -shaft prior to every machine inspection.
Replace worn out parts if needed. the bolt. Tighten the bolts holding the adjustable bracket Contact your local supplier or Orkel AS directly if you when the chain-tension is OK. have any doubts about parts that must be replaced.
FEED HOPPER 7.5.2 Tightening the feed hopper chain F10 7.5.1 Tightening the feed hopper belts F25 This belt are of chain type with welded dogs. Check the belt tensioning and look for uneven wear. Loosen the lock-bolts (yellow arrows). There are two bolts on each side of each hopper halves (total: 8 bolts).
DRIVE CHAINS ELEVATOR AND SUB CONVEYOR 7.6.1 Drive chains overview 7.7.1 Conveyor belts and feeder dog Sub conveyor and elevator belt. These belts are of chain type with welded dogs. Check the belt tensioning and look for uneven wear. 7.7.2 Adjusting the conveyor belts Same procedure on both belts.
WARNING be running. NOTE: In extreme cases of heating, a special filler nipple may be used (force lubricate) after removing the hose from the bearing. Please contact Orkel if this is necessary. Attaching bolt x4 Chain tensioner bolt...
7.8.2 Adjusting the front chamber belt 7.8.3 Adjusting the rear chamber belt All adjustment of the belt tracking is done on the right The adjustment’s of the rear chamber belt is done side of the chamber (upper front roller). See figure preferably from the right side of the machine.
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By increasing the distance C, the belt tracking will go Upper adjustment roller C Prior to this adjustment it´s very important to ensure towards B (figure “Rear 2”). When decreasing the dis- tance C, the belt tracking will go towards A. that the machine is levelled.
7.8.4 Adjusting the chamber belt tensioner PLASTIC TYING UNIT The tension of the belts is under the influence of the force The tying unit, containing wide film or net is located on from the twin springs on both sides of the chamber. top of the chamber.
7.10 WRAPPING TABLE Loosen the upper bolt to allow some movement on the bearing housing. Dismount the lower bolt and pull the 7.10.1 Inspection roller backwards. Insert the bolt in a suitable hole. Both sides must be equally mounted. Check the function of all emergency stop handles. Also check for optimal lining of the wrapping film cutter.
7.12.1 Control 7.12.2.1 Small type 40 A quick control of the degree of wear (clearance) might New bearing: 40 mm inside diameter, 44mm outside be done with a crowbar and a dial gauge. If no exces- diameter. sive wear is found, there’s no need for further disman- tling of the bearings.
7.13 HYDRAULICS The oil level must be between max and min on the level indicator. Top up if necessary. 7.13.1 Hydraulic oils The gear oil must be changed minimum once a year, or The oil level is monitored by the control unit. An alarm when needed.
7.14.1.1 Collector and cooler 7.15 WELDING AND GRINDING Place an empty container beneath the drain All welding, drilling and other work done on the frame, hole. must be carried out with great caution. Remove the drain plug. Drain until empty. Approximately 10 L of oil. Clean up the oil spill.
7.16 SERVICE HISTORY We recommend to fill in all service/maintenance work in this scheme. Date/year Service/maintenance/major repair Performed by; Name/company...
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CHAPTER 8 LUBRICATION ..............................64 LUBRICATION SYSTEM, BEKA MAX EP1 ....................64 8.1.1 Oil lubrication, mode of operation ....................64 8.1.2 Grease lubrication, mode of operation .................... 64 8.1.3 Maintenance and control........................64 8.1.4 Beka Max grease lubrication system ....................64 REFILLING LUBRICANTS ..........................
LUBRICATION LUBRICATION SYSTEM, BEKA MAX EP 1 Please check the pressure relief valve on a regular ba- sis. If visual grease is present, a line or a distributor is The compactor is equipped with a fully automatic lubri- clogged. Another malfunction could be that a line is cation system.
By turning the screw clockwise, the amount is reduced. that the lubrication system is in good working order. 1/2 turn on the adjusting screw reduces the grease added by 0,013cm³. Please conference Orkel Compac- tion if you have any questions. IMPORTANT: Do not operate the compactor without a proper functioning lubrication system.
TROUBLE SHOOTING FOR BEKA MAX Problem Cause Remedy Pump does not work Fuse defective Replace fuse Problem with the power supply Replace electrical cable Problem with pump motor Replace pump motor NOTE: Correct motor mounting Pump is working but does not supply Air pocket in pump Bleed the pump grease...
ISO standard 3448 splits industrial lubricants in ISO-VG classes. The standard tells which viscocity is good for different temperatures. Lowest ISO-class equals thin- nest oil. The Orkel compactor is designed for temperatures: 15°C - + 80°C. NOTE: The temperature limitations is depending on the applied oil type.
8.7.6 Lubrication list Manual greasing points on MP2000-X Qty on Description: each side: Location: Total: Interval: Elevator, lower Left and right Handbrake Right Sub conveyor, elevator side Left and right Brake shaft, support Left and right Under elevator, bearings on rollers Left and right Elevator, upper Left and right...
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CHAPTER 9 PRESERVATION .............................. 76 CLEANING ................................ 76 9.1.1 Using high pressure washer ....................... 76 STORAGE ................................. 76 9.2.1 Long time storage ..........................76 9.2.2 Oil filling in the grease lubrication storage ..................76...
PRESERVATION CLEANING 9.1.1 Using high pressure washer The compactor can be cleaned with a high pressure washer. Avoid directing the beam towards any electri- cal connections and components. IMPORTANT: Use hearing protection when cleaning the compactor. STORAGE A thorough cleaning and a complete lubrication is rec- ommended prior to long term storage.
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CHAPTER 10 ELECTRICS ................................. 78 10.1 MAIN POWER SUPPLY, E-STOP SWITCHES AND ELECTRICAL CABINET.......... 78 10.2 ELECTRICAL CABINET POWER SUPPLY RAIL ..................79 10.3 SENSORS AND MANUAL CONTROLS ......................80 10.4 VALVES, FAN MOTORS AND PUMPS ......................81 10.5 INPUTS AND OUTPUTS ..........................82 10.6 POWER SUPPLY .............................
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CHAPTER 11 HYDRAULICS ..............................89 11.1 HYDRAULIC DIAGRAM........................... 89 11.1.1 Complete diagram ..........................89 11.1.2 Wrapping table, chamber and elevator control ................90 11.1.3 Plastic tying unit, sub conveyor and feed hopper ................. 91 11.1.4 Additional feed hopper control for F25 and chamber drive ............92 11.1.5 Hydraulic diagram list ...........................
11.2.3 Valve list for MP2000-X with feed hopper F25 Valve number Location Chamber, closing speed In cabinet, on valve block Safety valve, chamber door cylindre Chamber, cylinder, right hand side Safety valve, chamber door cylindre Chamber, cylinder, left hand side Plastic tying unit, feed speed Plastic tying unit Plastic tying unit, brake force...
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CHAPTER 12 SPECIFICATIONS ............................98 12.1 ELECTRICAL SYSTEM ........................... 98 12.2 POWER TAKE OFF............................98 12.3 LUBRICATION SYSTEM ..........................98 12.4 HYDRAULIC SYSTEM ............................ 98 12.5 WHEELS AND TYRES ............................ 98 12.6 DIMENSIONS AND WEIGHT ......................... 99 12.6.1 Measurements ............................99 12.6.2 Power requirement ..........................
12 SPECIFICATIONS 12.1 ELECTRICAL SYSTEM Power supply: 24Vdc with alternator located by the pump unit and dual 12V 55Ah lead acid batteries in series. Sensors: Position detection: Inductive Pepperl+Fuchs NBB8-18GM50-E2-V1 Feed hopper: Ultrasonic, analogue Pepperl+Fuchs UC2000-30GM70-IE2R2-V15 Wrap table: Ultrasonic, digital (70 cm def.) Microsonic mic+130/D/TC Oil temperature: PT1000...
12.6 DIMENSIONS AND WEIGHT 12.6.1 Measurements Net weight (F25, flexible drawbar): 11450 kg Net weight (F10, telescopic drawbar): 9660 kg Allowed total weight: 12500 kg Allowed vertical load on drawbar: 2500 kg Height (F25, flexible drawbar), transport mode: 3900 mm Height (F25, flexible drawbar), operating mode: 3900 mm Height (F10, telescopic drawbar), transport mode:...
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