Inciner8 i8-75a Installation & Operation Manual

Inciner8 i8-75a Installation & Operation Manual

Incinerator

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+44 (0) 1704 884020
enquiries@inciner8.com
Leading Provider of Thermal Treatment Solutions
i8-75a Incinerator
Installation & Operation Manual

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Summary of Contents for Inciner8 i8-75a

  • Page 1 +44 (0) 1704 884020 enquiries@inciner8.com Leading Provider of Thermal Treatment Solutions i8-75a Incinerator Installation & Operation Manual...
  • Page 2: General Responsibility

    Installation and calibration of incinerator, as well as service and maintenance procedures can be done only by approved professionals. Parameter Enter the world of: Inciner8 Limited. Company Registered in England & Wales - REG: 04866401 www.inciner8.com VAT Registration: 855999544...
  • Page 3: Read And Understand This Manual

    INCINER8's exclusive warranty is that the products are free from defects in materials and workmanship for a period of one year (or other period if speci ed) from date of sale by INCINER8. INCINER8 MAKES NO WARRANTY OR REPRESENTATION, EXPRESS OR IMPLIED, REGARDING NON-INFRINGEMENT, MERCHANTABILITY, OR FITNESS FOR PARTICULAR PURPOSE OF THE PRODUCTS.
  • Page 4 Using this product in any other way is considered improper, and the end user accepts full responsi- bility for any possible injuries/damage. Ensure explosive/ ammable materials are not stored in close proximity to the incinerator. Enter the world of: Inciner8 Limited. Company Registered in England & Wales - REG: 04866401 www.inciner8.com VAT Registration: 855999544...
  • Page 5 Thank you for purchasing an i8-75a incinerator. This manual describes how to use the i8-75a. Read this manual thoroughly and be sure you understand it before attempting to use the Incinerator and use the incinerator correctly according to the information provided. Keep this manual in a safe place for easy reference.
  • Page 6: Package Contents

    We take great care in ensuring all parts are included ifor the assembly of your product. Please check the package contents against the list above and contact us immediately should anything be missing. Enter the world of: Inciner8 Limited. Company Registered in England & Wales - REG: 04866401 www.inciner8.com VAT Registration: 855999544...
  • Page 7: Site Preparation

    It is also the clients responsibility to provide suitable lifting equipment and operator to place the primary chamber and lift the secondary chamber into place, either a forklift truck, crane or similar, suitable for 2,000 kgs can be used. Enter the world of: Inciner8 Limited. Company Registered in England & Wales - REG: 04866401 www.inciner8.com VAT Registration: 855999544...
  • Page 8 Use the 8 m10x20 anged bolts and nuts to securely fasten the secondary chamber to the primary. h). Attach latch handle with 4 bolts (M8x20) Enter the world of: Inciner8 Limited. Company Registered in England & Wales - REG: 04866401 www.inciner8.com VAT Registration: 855999544...
  • Page 9 Connect the fuel pipes to both primary and secondary burner following the piping diagram found in the manual. Enter the world of: Inciner8 Limited. Company Registered in England & Wales - REG: 04866401 www.inciner8.com VAT Registration: 855999544...
  • Page 10 Make sure the control panel has a power supply and follow the instructions for the curing process. Parameter Thermocouple Port This is located near the rear of the chimeny stack. Enter the world of: Inciner8 Limited. Company Registered in England & Wales - REG: 04866401 www.inciner8.com VAT Registration: 855999544...
  • Page 11: Electrical Connection

    All our products are designed to operate on 240v mains supply. Please ensure you use the right voltage when operating this equipment. Make sure the control panel has a power supply and follow the instructions for the refractory curing process. Enter the world of: Inciner8 Limited. Company Registered in England & Wales - REG: 04866401 www.inciner8.com VAT Registration: 855999544...
  • Page 12: Step 3 - Gas Connections

    1/4” BSP female ttings. Ensure fuel supply is suf cient to give fuel pump feeding pressure of 12-15 bar when using light oil. Enter the world of: Inciner8 Limited. Company Registered in England & Wales - REG: 04866401 www.inciner8.com VAT Registration: 855999544...
  • Page 13 1/4” BSP female ttings. Ensure fuel supply is suf cient to give fuel pump feeding pressure of 12-15 bar when using light oil. Enter the world of: Inciner8 Limited. Company Registered in England & Wales - REG: 04866401 www.inciner8.com VAT Registration: 855999544...
  • Page 14: Step 4 - Fuel Connections

    1/4” BSP female ttings. Ensure fuel supply is suf cient to give fuel pump feeding pressure of 12-15 bar when using light oil. Enter the world of: Inciner8 Limited. Company Registered in England & Wales - REG: 04866401 www.inciner8.com VAT Registration: 855999544...
  • Page 15 1/4” BSP female ttings. Ensure fuel supply is suf cient to give fuel pump feeding pressure of 12-15 bar when using light oil. Enter the world of: Inciner8 Limited. Company Registered in England & Wales - REG: 04866401 www.inciner8.com VAT Registration: 855999544...
  • Page 16 Following the curing process, you will see hairline cracks and minor scaling in the concrete which is completely normal. Cracks wider than 2 mm should be treated using High Temp Black Mastic. Enter the world of: Inciner8 Limited. Company Registered in England & Wales - REG: 04866401 www.inciner8.com VAT Registration: 855999544...
  • Page 17: Fault Finding

    Reduce waste batch size. It is sometimes chamber better to burn smaller batches more regularly Burner issues Please refer to fault nding section in enclosed burner manual Enter the world of: Inciner8 Limited. Company Registered in England & Wales - REG: 04866401 www.inciner8.com VAT Registration: 855999544...
  • Page 18: General Operation

    Most important is to have main burner on for as short time as possible (only for preheating, and waste ignition - if needed). Enter the world of: Inciner8 Limited. Company Registered in England & Wales - REG: 04866401 www.inciner8.com VAT Registration: 855999544...
  • Page 19 Using arrow keys (4,5) adjust SYSTEM to OFF and then ON, the “STOP” is displayed in yellow. desired burn time new time will now start. Enter the world of: Inciner8 Limited. Company Registered in England & Wales - REG: 04866401 www.inciner8.com VAT Registration: 855999544...
  • Page 20: Maintenance

    All burners should also be routinely serviced by an approved professional Please remember You (the customer) must keep logs of all service procedures carried out, with detailed comments where applicable. Enter the world of: Inciner8 Limited. Company Registered in England & Wales - REG: 04866401 www.inciner8.com VAT Registration: 855999544...
  • Page 21: Installation Log

    Must be completed and returned to validate your warranty Incinerator Model: Serial Number: Installed by (Name & Signature): Date: Company Name: Notes: Parameter Enter the world of: Inciner8 Limited. Company Registered in England & Wales - REG: 04866401 www.inciner8.com VAT Registration: 855999544...
  • Page 22 Must be completed and returned to validate your warranty Incinerator Model: Serial Number: Installed by (Name & Signature): Date: Company Name: Notes: Parameter Enter the world of: Inciner8 Limited. Company Registered in England & Wales - REG: 04866401 www.inciner8.com VAT Registration: 855999544...
  • Page 23: Maintenance Log

    +44 (0) 1704 884020 enquiries@inciner8.com Leading Provider of Thermal Treatment Solutions Maintenance Log DATE WORKING HOURS SERVICE ENGINEER NOTES Parameter Enter the world of: Inciner8 Limited. Company Registered in England & Wales - REG: 04866401 www.inciner8.com VAT Registration: 855999544...
  • Page 24 Roof Solution Drawing Most of our models can be covered or containerised. A typical roof solution is detailed below. Parameter Parameter Enter the world of: Inciner8 Limited. Company Registered in England & Wales - REG: 04866401 www.inciner8.com VAT Registration: 855999544...
  • Page 25 Top loading design provides liquid retention making this incinerator ideal for incineration of many different waste streams. Parameter Enter the world of: Inciner8 Limited. Company Registered in England & Wales - REG: 04866401 www.inciner8.com VAT Registration: 855999544...

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