Tractive Pentruder MD1 Operator's Manual

Tractive Pentruder MD1 Operator's Manual

Modular drilling system with hf-motor and pentpak hf-power pack
Hide thumbs Also See for Pentruder MD1:

Advertisement

Quick Links

Operator's manual for
®
Pentruder
MD1 Modular Drilling System
with HF-motor and Pentpak® HF-power pack
Version: 1.3 Date: 2012-09-27
Support & Service document
Original instructions
Copyright © 2012 Tractive AB.
Pentruder and Pentpak are registered trademarks belonging to Tractive AB.
Contents
1
Introduction................................................................................................................ 2
2
Description of the machine ......................................................................................... 3
2.1
Features................................................................................................................................ 3
2.2
Modules MD1 ....................................................................................................................... 3
2.3
Main drive HF-motor and adapter HFMR-MG41 ..................................................................... 4
2.4
Rig for MD1 drilling machine with 70 mm column system ...................................................... 5
2.5
Rig for MD1 HF-drilling machine with saw track (MCCS) ......................................................... 8
3
Safety instructions .................................................................................................... 11
3.1
Safety instructions which are used in this operator's manual ................................................11
3.2
Intended use of the drilling machine .....................................................................................11
3.3
Not intended use of the drill rig ............................................................................................11
3.4
General safety instructions ...................................................................................................12
3.5
Safety precautions at site .....................................................................................................13
4
Getting started ......................................................................................................... 15
4.1
Overview Pentruder MD1 with 70 mm column system ..........................................................15
4.2
Overview Pentruder MD1 with TS track (MCCS) ....................................................................16
4.3
Equipment needed for drilling ..............................................................................................17
4.4
Mounting of drill stand 70 mm column system ......................................................................18
4.5
Standard mounting sequence of MCCS drill stand .................................................................21
4.6
Mounting of MD1 modules ...................................................................................................25
4.7
HF-motor 15, 18 and 22 kW ..................................................................................................28
4.8
Drill bit ................................................................................................................................29
5
Pentpak HF-power pack ............................................................................................ 30
5.2
Remote control unit .............................................................................................................36
6
Drilling ..................................................................................................................... 38
6.1
Preparations before commencing work. ...............................................................................38
6.2
Starting the Pentruder MD1 HF-drilling machine ...................................................................39
7
MAINTENANCE ......................................................................................................... 42
8
Technical Data .......................................................................................................... 43
Pentruder MD1 - Modular HF-Drilling Machine ...............................................................................43
Declaration of conformity ...................................................................................................... 47
Declaration of conformity ...................................................................................................... 48

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the Pentruder MD1 and is the answer not in the manual?

Questions and answers

Summary of Contents for Tractive Pentruder MD1

  • Page 1: Table Of Contents

    HF-motor and Pentpak® HF-power pack Version: 1.3 Date: 2012-09-27 Support & Service document Original instructions Copyright © 2012 Tractive AB. Pentruder and Pentpak are registered trademarks belonging to Tractive AB. Contents Introduction........................ 2 Description of the machine ..................3 Features..........................3 Modules MD1 ........................
  • Page 2: Introduction

    Operator’s manual for the Pentruder MD1 HF-drilling machine and Pentpak - Original instructions Page 2 Introduction Thank you very much for your confidence in our product! You have chosen to invest in a product which will give you many years of efficient and profitable production. The Pentruder Modular Drill System has been developed based on 25 years of experience in this specialized field.
  • Page 3: Description Of The Machine

    Pentruder MD1 drill system can be driven by a 15, 18 or 22 kW HF-motor. Together with the MG41 gearbox and a ST2 or ST3 spindle unit and a Pentpak HF-power packs up to 1200 mm big holes can be drilled easily and efficiently.
  • Page 4: Main Drive Hf-Motor And Adapter Hfmr-Mg41

    Operator’s manual for the Pentruder MD1 HF-drilling machine and Pentpak - Original instructions Page 4 extends the drill unit 90 mm (3.5”) further away from the column, i.e. gives additional clearance for a 180 mm (7”) bigger drill bit. Up to 3 pcs can be used together.
  • Page 5: Rig For Md1 Drilling Machine With 70 Mm Column System

    Operator’s manual for the Pentruder MD1 HF-drilling machine and Pentpak - Original instructions Page 5 Rig for MD1 drilling machine with 70 mm column system 2.4.1 Standard modules for electric MD1 drill rig with 70 mm column system • BE1 Base plate fixed / BE2 adjustable quick disconnect coupling •...
  • Page 6 Operator’s manual for the Pentruder MD1 HF-drilling machine and Pentpak - Original instructions Page 6 2.4.3 CN Columns There are three types of 70 mm columns. Extendable columns CN F/M-70 with a female / male configuration, meaning that each column is fitted with a female conical quick release coupling at one end, and a male coupling at the other end.
  • Page 7 Operator’s manual for the Pentruder MD1 HF-drilling machine and Pentpak - Original instructions Page 7 2.4.4 RST-CN Rear support There are two rear supports for the CN-columns. The RST-CN-M is fastened on the male cone at the top of the column. The RST-CN-U is fastened directly on the column and can be fitted on any side of the column as there are two openings for the rack and the clamp can be turned upside down as well.
  • Page 8: Rig For Md1 Hf-Drilling Machine With Saw Track (Mccs)

    Operator’s manual for the Pentruder MD1 HF-drilling machine and Pentpak - Original instructions Page 8 PD1/PD2 Rig for MD1 HF-drilling machine with saw track (MCCS) 2.5.1 Standard modules for MD1 drill rig with saw track (MCCS) • BTS3 Base plate for TS type tracks, triangular, 220 x 320 mm •...
  • Page 9 Operator’s manual for the Pentruder MD1 HF-drilling machine and Pentpak - Original instructions Page 9 2.5.3 TS T-slot type track - MCCS The Modular Concrete Cutting System (MCCS) builds on the t-slot type track which has been used for the Pentruder wall saw since 1997.
  • Page 10 Operator’s manual for the Pentruder MD1 HF-drilling machine and Pentpak - Original instructions Page 10 2.5.5 CEG/CER Carriages - MCCS The MG41 gearbox and ST spindle units can be used either with a CEG gliding carriage or a CER roller carriage.
  • Page 11: Safety Instructions

    Tractive AB is not responsible for damage on property or persons whether they originate from incorrect handling or deficient maintenance or as a consequence from not checking the machine for damage and/or defects before taking it into use.
  • Page 12: General Safety Instructions

    Operator’s manual for the Pentruder MD1 HF-drilling machine and Pentpak - Original instructions Page 12 General safety instructions WARNING - DANGER OF LIFE! It is potentially fatal to drill in a power line which is energized. The drill rig can energized.
  • Page 13: Safety Precautions At Site

    Operator’s manual for the Pentruder MD1 HF-drilling machine and Pentpak - Original instructions Page 13 Safety precautions at site • WARNING! Always check that the equipment is in faultless condition and that all functions are in order before work is commenced.
  • Page 14 Operator’s manual for the Pentruder MD1 HF-drilling machine and Pentpak - Original instructions Page 14 • Only connect the power pack to the Pentruder drill system or such equipment which has been manufactured or approved by Tractive AB. • Should the drilling machine fall down from the ceiling it could cause severy injuries.
  • Page 15: Getting Started

    Operator’s manual for the Pentruder MD1 HF-drilling machine and Pentpak - Original instructions Page 15 Getting started Before drilling with the MD1 drilling machine, it is essential that all personnel working with or in close proximity to the drill stand have read and understood the contents of this operator’s manual. By reading and understanding the manual the operator will be able to take advantage of the many features and benefits of the Pentruder MD1 drilling machine.
  • Page 16: Overview Pentruder Md1 With Ts Track (Mccs)

    Operator’s manual for the Pentruder MD1 HF-drilling machine and Pentpak - Original instructions Page 16 Overview Pentruder MD1 with TS track (MCCS) 18/ 22 (15) kW Track (TS) HF-motor Adapter with slip clutch HFMR-MG41 Gearbox MG41 Carriage CEG-E-MD1 with electric...
  • Page 17: Equipment Needed For Drilling

    Operator’s manual for the Pentruder MD1 HF-drilling machine and Pentpak - Original instructions Page 17 Equipment needed for drilling The operator should have the following material at hand: • Hammer drill: Used to drill holes to secure the base plate.
  • Page 18: Mounting Of Drill Stand 70 Mm Column System

    Operator’s manual for the Pentruder MD1 HF-drilling machine and Pentpak - Original instructions Page 18 Mounting of drill stand 70 mm column system 4.4.1 Assembly of BE base plate- and CN F/M-70 column Excentric bolt Male adjustable conical coupling 4 x adjustable support legs Assembly of BE2 base plate- and CN 0.5 F/M-70 column.
  • Page 19 Operator’s manual for the Pentruder MD1 HF-drilling machine and Pentpak - Original instructions Page 19 4.4.2 Back support for 70 mm column For most drill operations a back support is needed to give greater stability, for example when drilling with high pressure and high load.
  • Page 20 Operator’s manual for the Pentruder MD1 HF-drilling machine and Pentpak - Original instructions Page 20 4.4.4 Mounting of pivoting head for 70 mm column Feed shaft locking screw Pivoting head-PD1 with assembled column. 1. Mount the pivoting head on the column.
  • Page 21: Standard Mounting Sequence Of Mccs Drill Stand

    Operator’s manual for the Pentruder MD1 HF-drilling machine and Pentpak - Original instructions Page 21 Standard mounting sequence of MCCS drill stand 1. Track on base plate 2. Base plate on concrete 3. Carriage on track 4.5.1 Mounting the track on the base plate We recommend to assemble the base plate on the track first, and then fastening the assembled rig on the concrete.
  • Page 22 Operator’s manual for the Pentruder MD1 HF-drilling machine and Pentpak - Original instructions Page 22 d. Tighten the upper bolt loosely. e. When the track is in the right position, tighten the bolt properly. f. Next tighten the upper bolt on the back brace.
  • Page 23 Operator’s manual for the Pentruder MD1 HF-drilling machine and Pentpak - Original instructions Page 23 4.5.2 Mounting of base plate on concrete 1. Secure the base plate to the floor or wall with an expanding anchor and minimum 12 mm (1/2”) bolt.
  • Page 24 Operator’s manual for the Pentruder MD1 HF-drilling machine and Pentpak - Original instructions Page 24 4.5.4 Mounting of CER carriage, roller type carriage with manual feed There is a latch on the CER carriage which prevents it from sliding along the track.
  • Page 25: Mounting Of Md1 Modules

    Operator’s manual for the Pentruder MD1 HF-drilling machine and Pentpak - Original instructions Page 25 Mounting of MD1 modules 4.6.1 Mounting of MG41 4-speed Gearbox Feed socket Clamp Screw Gear Shift Knob Gearbox - MG41 mounted on the carriage - CE1 The Pentruder drill system has a 4-speed gearbox to offer a wide speed range for various drill bit diameters.
  • Page 26 Operator’s manual for the Pentruder MD1 HF-drilling machine and Pentpak - Original instructions Page 26 4.6.2 Gear change 1. Switch off the HF-motor by using the remote control. Disconnect the cable to the HF-motor and if automatic feed unit is used, disconnect the cable to this unit as well to prevent unforeseen movements.
  • Page 27 Operator’s manual for the Pentruder MD1 HF-drilling machine and Pentpak - Original instructions Page 27 4.6.4 Mounting of extension adapter 1. Mount the extension adapter on the quick couplings on the carriage. Screw the clamp screw into the nut on the carriage. Don’t over tighten as the thread in the nut can be damaged.
  • Page 28: Hf-Motor 15, 18 And 22 Kw

    Operator’s manual for the Pentruder MD1 HF-drilling machine and Pentpak - Original instructions Page 28 HF-motor 15, 18 and 22 kW Coupling screw Coupling screw Positioning of HF-motor on HFMR-adapter and HFMR adapter on MG41 gearbox 4.7.1 Mounting of HF-motor and HFMR-MG41 adapter on the gearbox 1.
  • Page 29: Drill Bit

    Operator’s manual for the Pentruder MD1 HF-drilling machine and Pentpak - Original instructions Page 29 Drill bit Drill bit positioned to be fitted on the spindle unit - ST2/ST3 4.8.1 Mounting of the drill bit through threading 1. Clean the thread and lubricate with grease.
  • Page 30: Pentpak Hf-Power Pack

    Operator’s manual for the Pentruder MD1 HF-drilling machine and Pentpak - Original instructions Page 30 4.8.4 Water cooling of the drill bit The drill bit is cooled by water with first has been used to cool the HF-motor and Pentpak. The water is fed through the Pentpak and then to the drill unit through the hoses.
  • Page 31 Operator’s manual for the Pentruder MD1 HF-drilling machine and Pentpak - Original instructions Page 31 5.1.4 Connecting to remote control The multi pin connector must be in the correct position with the notch pointing upwards for the clamping ring to close.
  • Page 32 Operator’s manual for the Pentruder MD1 HF-drilling machine and Pentpak - Original instructions Page 32 5.1.7 Starting the HF-power pack Connect all cords, i.e. HF-motor, feed and travel, remote control to the power pack and lastly the main supply 380-480V / 200-230V. Then press the green start button. A green light in the button should then come on.
  • Page 33 Operator’s manual for the Pentruder MD1 HF-drilling machine and Pentpak - Original instructions Page 33 5.1.8 LED type warning lights on the power pack There are four red warning LED:s on the Pentpak. Below is an explanation of the respective functions.
  • Page 34 Operator’s manual for the Pentruder MD1 HF-drilling machine and Pentpak - Original instructions Page 34 LED indicating status for the HF-motor Pentpak is powered, but the green start button on the Pentpak button has not yet been pressed. A test is made for the digital communication to the HF-motor and the chassis.
  • Page 35 Operator’s manual for the Pentruder MD1 HF-drilling machine and Pentpak - Original instructions Page 35 LED indicating status for the feed and travel drive system Pentpak is powered, but the green start button on the Pentpak button has not yet been pressed. A test is made for the can-bus to the HF-motor and the chassis.
  • Page 36: Remote Control Unit

    Operator’s manual for the Pentruder MD1 HF-drilling machine and Pentpak - Original instructions Page 36 Remote control unit The remote control unit is connected to the power pack through a 19-pole round connector. It is not possible to control any functions on the power pack unless the remote control is connected to the power pack.
  • Page 37 Operator’s manual for the Pentruder MD1 HF-drilling machine and Pentpak - Original instructions Page 37 Automatic feed: Potentiometer for feed and power control: As long as the HF-motor has no or very low load, the potentiometer is used only to control feed speed on the track/column. From the moment the drill bit...
  • Page 38: Drilling

    Operator’s manual for the Pentruder MD1 HF-drilling machine and Pentpak - Original instructions Page 38 Drilling Preparations before commencing work. Cleaning: The machine should be carefully cleaned and all functions checked and be found normal before use of the machine.
  • Page 39: Starting The Pentruder Md1 Hf-Drilling Machine

    Operator’s manual for the Pentruder MD1 HF-drilling machine and Pentpak - Original instructions Page 39 Starting the Pentruder MD1 HF-drilling machine All preparations above should be finished before starting the machine. The safety instructions have to be followed. 6.2.1 Starting sequence Make sure that the drill bit runs true and is not damaged, for instance that no segment is missing.
  • Page 40 Operator’s manual for the Pentruder MD1 HF-drilling machine and Pentpak - Original instructions Page 40 Automatic feed: Turn the potentiometer for feed and power control on the remote control to adjust the speed and pressure/power on the drill bit. The feeding speed is regulated until a smooth and even speed is achieved.
  • Page 41 Operator’s manual for the Pentruder MD1 HF-drilling machine and Pentpak - Original instructions Page 41 6.2.2 Drilling with a big or long drill bit When drilling with a big or long drill bit a big and heavy body is in movement which contains a lot of energy when rotating.
  • Page 42: Maintenance

    Operator’s manual for the Pentruder MD1 HF-drilling machine and Pentpak - Original instructions Page 42 MAINTENANCE For the Pentruder modular drill system / Pentpak 15/20/25 to remain in a condition which is safe for operation at all times, certain maintenance is needed. Please read the instructions below carefully before any service work is commenced.
  • Page 43: Technical Data

    Operator’s manual for the Pentruder MD1 HF-drilling machine and Pentpak - Original instructions Page 43 Technical Data Pentruder MD1 – Modular HF-Drilling Machine 4-speed gearbox- MG41 Technical data for 4-speed gearbox MG41 MG41 Max power throughput: 12 kW (16 HP)
  • Page 44 Operator’s manual for the Pentruder MD1 HF-drilling machine and Pentpak - Original instructions Page 44 Extension adapter – ERMD1: Technical data for extension adapter ERMD1 ERMD1 Extends distance between column and spindle mm / 90 / 3.5 inch: Weight kg / lbs: 3.3 / 7.3...
  • Page 45 Operator’s manual for the Pentruder MD1 HF-drilling machine and Pentpak - Original instructions Page 45 CE1 carriage and PT-MD1 feed unit– 70 mm column system: Technical data for CE1 carriage and PT-MD1 feed unit Width incl ½” socket mm/inch 219 / 8.6 Width housing mm / inch: 150 / 5.9...
  • Page 46 Operator’s manual for the Pentruder MD1 HF-drilling machine and Pentpak - Original instructions Page 46 Pentpak power packs Pentpak 418 / 422 / 427 Pentpak 200* / 218 / 222 Input voltage: 380 – 480 V 200 – 230 V Input frequency: 50 –...
  • Page 47: Declaration Of Conformity

    Operator’s manual for the Pentruder MD1 HF-drilling machine and Pentpak - Original instructions Page 47 Declaration of conformity We, Tractive AB declare that the machine Manufacturer: Tractive AB Gjutargatan 54 78170 Borlänge Sweden Category: Hydraulic Drilling System Type: Pentruder MD1 High Frequency Drilling Machine Is in conformity with the provisions of the Machinery Directive 2006/42/EC.
  • Page 48: Declaration Of Conformity

    Operator’s manual for the Pentruder MD1 HF-drilling machine and Pentpak - Original instructions Page 48 Declaration of conformity We, Tractive AB declare that the machine Manufacturer: Tractive AB Gjutargatan 54 78170 Borlänge Sweden Category: High Frequency Power Pack Make: Pentpak...

Table of Contents