Garaventa Super-Trac TRE-52 Owner's Manual

Garaventa Super-Trac TRE-52 Owner's Manual

Portable wheelchair lift

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Super-Trac Portable Wheelchair lift
Hazards Present:
Potential for musculoskeletal injuries
Sudden weight shift, Awkward positions, Pinch
Signs & Symptoms include:
Pain, tingling, numbness, tightness, swelling, and
discomfort.
Supportive Information:
All users must view and understand the Super-trac training video.
Safe Work bulletin # 268 (December 2009) "Safe patient Handling"
NOTE:
Super-Trac Page | 1of 2
St. James-Assiniboia School Division
Client Handling Program
Approved by:
Paul Deacon
Personal Protective Equipment
or Devices may be Required:
Non-slip footwear
Do not wear long scarves etc.
Read the Operator's manual.
View the Super-Trac training DVD.
Discuss the above with the trainer.
Loading:
-Make sure there is nothing in the way for about 6 feet (1.8m) in front and
behind.
-Turn the key switch on and set the parking brake
-Pull out the loading ramp
-Move the passenger onto the platform. (Two-person task)
-Secure the wheelchair
-Fasten the seatbelt
-Adjust the headrest
-Store the loading ramp
Unloading:
-Make sure there is nothing in the way for about 6 feet (1.8m) in front and
behind.
-Turn the key switch on and set the parking brake
-Pull out the loading ramp
-Release the wheelchair tie-down straps
-Release the seatbelt.
-Roll wheelchair off platform (one person on each side)
-Refasten seatbelt behind the operating handle. Secure the tie-down straps.
Operating on flat surfaces:
-Do not roll Super-Trac on ramps or inclined surfaces. It is very heavy and could
run away from the operator.
-Push the parking brake switch to the OFF position (Ο).
-Push the Super-Trac forward manually. This is the normal manner to cover any
distance.
Ascending stairs:
- The Super-Trac may be used safely on the South-West staircase at Sansome
School. The stair slope is 34°
- Reverse the Super-Trac using the auxiliary wheels until it is at right angles to
the bottom step.
-Tilt the platform as detailed in the Operator's manual. When the platform is
tilted, weight will shift to the operating handle. Be sure to grip it firmly and be
prepared to support this increased load until you begin to climb the stairs.
-Select "UP". Press both thumb switches to begin climbing the stairs.
- When you get to the top of the stairs, stop Super-Trac when the red STOP
MARK on the side of the drive frame is aligned with the top stair nose. The
assistant will alert the operator when approaching STOP MARK. Position your
line of sight so you can see the STOP MARK clearly. Do not drive Super-Trac
past the STOP MARK. This could result in a sudden tilting back and shift of
weight to the operating handles.
-Then gently pull back on the operating handles to lower it onto the landing.
This maneuver is always done manually. Ensure that the Super-Trac is far
enough back from the edge of the stairs that the YELLOW LINE (Assistant will
alert operator) on the drive frame does not protrude over the edge of the stairs.
Created by:
Last revision date:
Paul Deacon
March 2, 2020
Additional Training Requirements:
Super-trac training program includes the following:
-Read and understand the operator's manual
-View and understand the training video
-Practice with an empty super-trac
-Practice with an assistant
Completed

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Summary of Contents for Garaventa Super-Trac TRE-52

  • Page 1 St. James-Assiniboia School Division Client Handling Program Approved by: Created by: Last revision date: Super-Trac Portable Wheelchair lift Paul Deacon Paul Deacon March 2, 2020 Hazards Present: Personal Protective Equipment Additional Training Requirements: or Devices may be Required: Potential for musculoskeletal injuries Super-trac training program includes the following: Sudden weight shift, Awkward positions, Pinch Non-slip footwear...
  • Page 2 -Once Super-Trac is a safe distance away from the stairs, press the lower part of the platform tilt switch to return the platform to the horizontal position. -Use the auxiliary wheels to move the Super-Trac to the next stair flight or the unloading area.
  • Page 3 Garaventa Super-Trac TRE-52 Portable Wheelchair Lift Owner’s Manual 14195 Revision C...
  • Page 4 The serial number may be required when discussing service issues with the local dealer or Garaventa technicians. Please make a note in this manual of the serial number. It is stamped on a metal plate at the base of the Operating Handle. Also record the date on which you purchased your Super-Trac.
  • Page 6: Table Of Contents

    Operating on Flat Surfaces ..............23 Ascending Stairs ..................24 Descending Stairs ..................29 10. Routine Care & Maintenance ..............33 11. Replacement Parts & Materials ............... 39 12. Warranty ....................40 ©Garaventa 2005 Printed in Canada Item 14195 Revision C...
  • Page 7: Safety First

    1 Safety First! SAFETY WARNINGS Safety warnings containing important safety and handling information are affixed to the Super-Trac to ensure that it is operated safely. The following markings appear in the Owner’s Manual as well as on the safety labels. They are also used in the Operator Training Video.
  • Page 8 2 Safety First! SAFETY WARNINGS (continued from previous page) Always position Super-Trac at an angle of 90° to the stairs. Do not use Super-Trac on wet or slippery stairs. Do not use Super-Trac on spiral stairs, irregular stairs or stairs with loose or insecure treads or coverings.
  • Page 9: Specifications

    2 Specifications Super-Trac TRE-52 Specifications 440 lbs (200 kgs) Capacity: 2 x 12 volt DC - 190 W Drive Motors: 2 x electromagnetic spring brake Brake: 2 x 12 volt - 24 AH Battery: Automatic 115 / 230 VAC Battery Charger: 21.4 ft (6.51 m) / min...
  • Page 10: Component Identification

    3 Component Identification...
  • Page 11: Component Function

    4 Component Function KEY SWITCH The key switch on the control panel is used to turn the power ON or OFF. When the Super-Trac is not in use (when it is in storage, being recharged or in transit) put the key switch in the ΟFF position (Ο), remove the key and keep it in a safe place.
  • Page 12 4 Component Function DRIVE CONTROLS Drive Thumb Buttons Operate the tracks and work only when both buttons are pressed. The Super- Trac will stop moving if you take your thumb off one button. Up/Down Selection Switch Use this to choose the direction of travel on stairs.
  • Page 13 4 Component Function LOADING RAMP The Loading Ramp is located under the platform of the Super-Trac. It provides a gentle slope for loading and unloading the wheelchair. Pull it out from under the platform as shown. Always slide it back to its original position once the wheelchair has been loaded or unloaded.
  • Page 14 4 Component Function WHEELCHAIR TIE-DOWN STRAPS The 4 Wheelchair Tie-Down Straps must be attached securely so there is no danger of the wheelchair moving while the Super-Trac is in use. Tightening the Tie-Down Straps Pull strap towards you to fasten. Releasing the Tie-Down Straps Push the flap on the buckle (1) and push in the direction of the arrow (2) to...
  • Page 15 5 Batteries and Recharging BATTERIES Small, sealed lead batteries are used in the battery pack. There is no risk of fluid leaking and no maintenance (replacing water etc.) is required other than charging. When handling batteries, please observe the following precautions. Charge Batteries After Every Use Batteries should be recharged immediately after use with the special battery charger provided.
  • Page 16 5 Batteries and Recharging BATTERY CHARGER The Super-Trac’s special battery charger automatically charges depending on the discharge level of the batteries. Therefore, once battery voltage reaches a certain level during recharging, it will stop charging. Batteries that are completely used up take about 5 hours to recharge. SET CHARGER FOR LOCAL VOLTAGE Before using the charger be sure to set the sliding switch on the back of the charger to the local voltage:...
  • Page 17: Batteries & Recharging

    5 Batteries & Recharging HOW TO READ THE BATTERY CHARGE INDICATOR When the key switch is in the ON position (│), the light on the battery charge indicator may move to a position to the left of where it was when the Super-Trac was last used.
  • Page 18 5 Batteries & Recharging REMOVING THE BATTERY PACK The battery pack does not need to be removed for charging. However, if there is no electrical receptacle nearby, the battery pack can be removed and carried to where there is a power source for the charger.
  • Page 19 5 Batteries and Recharging RECHARGING THE BATTERIES Connect the power cord to the battery charger. When the battery pack is in the Super- Trac, lift up the flap over the charging socket on the control panel and insert the battery charger plug. When the battery pack has been taken out of Super-Trac, lift up the flap over the charging socket on the battery...
  • Page 20 5 Batteries and Recharging CHARGER SAFETY WARNINGS Make sure no combustible objects are placed near the battery charger, as it • will become very warm during use. • To ensure that the battery charger is used safely, please read the instruction manual carefully beforehand.
  • Page 21 5 Batteries and Recharging BATTERY CHARGER TROUBLE-SHOOTING GUIDE PROBLEM CAUSE SOLUTION Does not charge. Bad connection between plug and electrical Check connections and connect outlet. securely. The red LED does The charging switch is not in the ON Follow the procedure for putting the not come on.
  • Page 22 5 Batteries and Recharging REPLACING BATTERIES Replacement batteries can be purchased through your local, authorized Super-Trac dealer. Unscrew the case assembly screws on the battery pack and remove the case. Disconnect the wires from the battery terminals and put in new batteries. Connect wires to batteries as before.
  • Page 23: Loading And Unloading

    6 Loading and Unloading WHEELCHAIR LOADING AND UNLOADING How to load the wheelchair Make sure there is nothing in the way for about 6 feet (1.8m) in front and behind the Super-Trac. Turn the key switch to ON (│). Set the parking brake so that the Super- Trac will not move during boarding.
  • Page 24 6 Loading and Unloading LOADING RAMP Pull out the loading ramp that is located under the platform of the Super-Trac Roll the wheels of the wheelchair up onto the ramp and gently push the wheelchair up with one person on either side. WARNING Check that the wheels of the wheelchair fit into the ramp...
  • Page 25 6 Loading and Unloading MOVE PASSENGER ONTO THE PLATFORM Roll the wheelchair back onto the Super-Trac platform until the front wheels are behind the blue line on the deck and the rear wheels are touching the back of the platform. WARNING Do not carry wheelchairs or scooters that do not fit...
  • Page 26 6 Loading and Unloading FASTEN THE SEATBELT Fasten the seatbelt around passenger and wheelchair. Tighten as required. WARNING The Super-Trac will only move when the seatbelt is fastened. The seatbelt must always be fastened around the passenger and wheelchair. ADJUST THE HEADREST Adjust the headrest so that it is comfortable for the passenger.
  • Page 27 6 Loading and Unloading UNLOADING THE PASSENGER Make sure there is nothing in the way for about 6 feet (1.8 m) in front and behind the Super-Trac. Turn the key switch to ON (│). Set the parking brake so that the Super- Trac will not move.
  • Page 28 7 Loading and Unloading FASTEN & STORE SEATBELT Refasten the seatbelt behind the operating handle and place the slack belt in the storage hook below the operating controls. Super-Trac will not operate unless the seatbelt is refastened. SECURE THE TIE-DOWN STRAPS Place the wheelchair tie-down straps in the red storage rings and tighten.
  • Page 29: Operating On Flat Surfaces

    7 Operating on Flat Surfaces Super-Trac is equipped with 3 auxiliary wheels for rolling across flat surfaces such as hallway floors and stair landings. SAFETY WARNING Do not roll Super-Trac on ramps or inclined surfaces. It is very heavy and could run away from the operator.
  • Page 30: Ascending Stairs

    8 Ascending Stairs PASSENGER COMFORT To ascend stairs you will be tilting the passenger and moving onto the stairway. To help relax the passenger it is always a good idea to tell the passenger what will happen next. CHECK THE STAIR SLOPE ANGLE Remove the stair slope indicator from the base of the operating handle.
  • Page 31 8 Ascending Stairs TILTING THE PLATFORM Turn the key switch on the control panel to ON (│) and press the upper part of the platform tilt switch until the platform is tilted to the maximum range of travel. You will hear a loud whining sound from the hydraulic pump when it reaches this point.
  • Page 32 8 Ascending Stairs WARNING While the Super-Trac is going upstairs, the operator must always keep both hands on the operating handles. WARNING If stopping on the stairs, make sure that the tracks are in contact with at least 3 stair noses. This ensures maximum stability.
  • Page 33 8 Ascending Stairs ROCK SUPER-TRAC ONTO LANDING Stop the Super-Trac when the STOP MARK is aligned with the top stair nose. Then gently pull back on the operating handles to lower it onto the landing. This maneuver is always done manually. WARNING Do not drive Super-Trac past the STOP MARK.
  • Page 34 8 Ascending Stairs RETURN PLATFORM TO HORIZONTAL POSITION Once Super-Trac is a safe distance away from the stairs, press the lower part of the platform tilt switch to return the platform to the horizontal position. MOVE AWAY FROM STAIRS Use the auxiliary wheels to move the Super-Trac to the next stair flight or the unloading area.
  • Page 35: Descending Stairs

    9 Descending Stairs PREPARING TO DESCEND STAIRS Position the Super-Trac so that it is at right angles to the stairs. Put the key switch on the control panel in the ON position (│) and press the upper part of the platform tilt switch until the platform is tilted back as far as it will go.
  • Page 36 9 Descending Stairs CRAWLING OUT TO STAIR EDGE Press the Up/Down selection switch to DOWN and then press the drive thumb buttons on both handles simultaneously to crawl Super-Trac forward to the edge of the stairs. Use the bright orange stop mark sights on the handrails and the platform deck to determine the STOP MARK location as you crawl Super-Trac forward.
  • Page 37 9 Descending Stairs DESCENDING THE STAIRS Once the tracks are touching the stairs and Super-Trac is stable, press the drive thumb buttons on both handles simultaneously to go down. MOVING ONTO THE LOWER LANDING When you reach the landing at the bottom of the stairs, continue to press the drive thumb buttons and crawl Super-Trac forward about 3 feet (0.9 m) from the base...
  • Page 38 9 Descending Stairs RETURN PLATFORM TO HORIZONTAL POSITION Once Super-Trac is a safe distance away from the stairs, press the lower part of the platform tilt switch to return the platform to the horizontal position. MOVE AWAY FROM STAIRS Use the drive wheels to operate the Super- Trac on a flat surface.
  • Page 39: Routine Care & Maintenance

    Maintenance BATTERIES Turn the key switch OFF and remove the key when the batteries are being charged and at all other times except when the Super-Trac is being used. If the key switch is left in the ON position, the batteries will discharge overnight and you will not be able to use the Super-Trac the next day.
  • Page 40 Maintenance Routine care and maintenance will greatly extend the life of your Super-Trac. Please perform the following checks regularly to ensure safe and proper functioning of your Super-Trac. Routine care and maintenance will prevent problems from occurring in the future. SUPER-TRAC MAINTENANCE CHECKS Parts to check What to check...
  • Page 41 (abnormalities, faults or damage) do not use Super-Trac until the problem has been corrected. This could be dangerous. If you are not sure about what to do or are unable to correct the problem, please contact either your local dealer or Garaventa Accessibility.
  • Page 42 Maintenance ADJUSTING TRACK TENSION Tilt the platform of the Super-Trac and loosen the idler shaft nuts and tension shaft nuts (on both sides). Use the adjusting bolts to adjust the tension of the tracks. Turn the adjusting bolts in a clockwise direction to increase tension.
  • Page 43 Maintenance CORRECTING TRACK ALIGNMENT PROBLEMS If the tracks are not properly aligned, the Super-Trac will not be able to go up or down stairs smoothly. Put the platform in the horizontal position and with the parking brake OFF, loosen the idler shaft nuts and tension shaft nuts (on both sides).
  • Page 44 Maintenance REPLACING THE TRACKS Remove the rear auxiliary wheels. Loosen the idler shaft nuts and tension shaft nuts. Turn the adjusting bolts in an anti- clockwise direction and take out the four machine screws to remove the side rings. Then, with the platform tilted, let the track go completely slack and take it off sideways.
  • Page 45: Replacement Parts & Materials

    Safety warning and training materials should always be with the unit or available for reference by both trained and new operators. Please contact your local dealer or Garaventa Accessibility if your Super-Trac requires service or if you need to order safety or training materials.
  • Page 46: Warranty

    12 Warranty ONE YEAR LIMITED WARRANTY Garaventa Accessibility warrants the Super-Trac TRE-52 to be free of defects in materials and workmanship under normal use and service for a period of one year from the date of purchase, reasonable wear and tear excluded. Proof of purchase showing the purchase date is required to validate the warranty.

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