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Table of Contents
Summary of Contents for Frictionless World Dirty Hand Tools POWER POST DRIVER
- Page 1 POWER POST DRIVER MODELS # 103400 & 104369 Operation Manual This safety alert symbol identifies important safety messages in this manual. Failure to follow this important safety information may result in serious injury or death. Part # 104615 Rev D...
- Page 2 For Service or Questions Call 1-877-487-8275 720-287-5182 www.dirtyhandtools.com Dirty Hand Tools® is a brand of 1100 W 120th Ave, Suite 600 Westminster, CO 80234 • 720-287-5182...
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Page 3: Table Of Contents
Table of Contents Important Safety Information Intended Use ................4 Personal Protective Equipment ..........4 General Safety ................5 Safety Decals ................6 Pre-Operation Check ..............7 Power Post Driver Overview ............8 Filling with Gasoline and Oil .............10 Starting the Engine ..............11 Operation ..................12 Maintenance Maintenance Check List ............13 Checking/Changing Engine Oil ..........14 Replacing the Air Cleaner ............15... -
Page 4: Important Safety Information
Important Safety Information WARNING WARNING: Read and thoroughly understand all instructions and safety information before assembling or operating this Power Post Driver. Failure to do so may cause serious injury or death. Do not allow anyone to operate this equipment who has not read this manual. -
Page 5: General Safety
Important Safety Information General Safety Failure to follow warnings, cautions, assembly and operation instructions in the Operation Manual may result in serious injury or death. DANGER READ THE OPERATION MANUAL BEFORE OPERATION. • Do not permit children to operate this equipment at any time. Do not permit others that have not read and understood the complete Operation Manual to operate this equipment. -
Page 6: Safety Decals
Important Safety Information • Never run the engine in an enclosed area or without proper ventilation as the exhaust from the engine contains carbon monoxide, which is an odorless, tasteless, and deadly poisonous gas. • Fill the gasoline tank outdoors with the engine off and allow the engine to cool completely. -
Page 7: Pre-Operation Check
Pre-Operation Check 1. Visually inspect your Power Post Driver before use. The interior of the chuck tube should be checked for obstructions, damage or wear to the chuck tube and anvil inside. The outer surfaces of the driver should also be inspected for any defects. 2. -
Page 8: Power Post Driver Overview
Power Post Driver Overview Carrying Handle Crankcase Cover Thumb On/Off Switch Idle Lock Switch EPDM Throttle Foam Grip Trigger Idle Lock Release Fuel Fill Fuel Tank Hammer Cover... - Page 9 Power Post Driver Overview Cleaner Recoil Muffler Starter Priming Bulb Choke Switch Oil Fill/ Dipstick Fuel Fill Fuel Tank EPDM Foam Grip...
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Page 10: Filling With Gasoline And Oil
Filling with Gasoline and Oil WARNING ADD OIL BEFORE STARTING THE ENGINE The Power Post Driver is shipped without fluids installed. Keep the caps on the fuel and oil fills until you are ready to pour either gasoline or oil into the correct fill. 1. -
Page 11: Starting The Engine
Starting the Engine Starting the Engine 1. To start a COLD engine, move the choke lever upwards to the CLOSED position (see Figure 1). Lock the throttle by Fuel Return depressing the trigger and while the trigger is depressed, push Line Choke Priming... -
Page 12: Operation
Operation Driving a T-Post 1. Have an assistant hold the t-post in the desired horizontal position or manually drive the t-post into the ground a short distance, so that it is free standing upright. 2. With the engine running, position the post driver over the top of the t-post, gripping the handles firmly (see Figure 3). -
Page 13: Maintenance
Maintenance WARNING BEFORE PERFORMING ANY MAINTENANCE PROCEDURE STOP THE ENGINE, WAIT FIVE (5) MINUTES TO ALLOW ALL PARTS TO COOL. Regular maintenance is the way to ensure the best performance and long life of your machine. Please refer to this manual and the engine manufacturer’s owner’s manual for maintenance procedures. -
Page 14: Checking/Changing Engine Oil
Maintenance Checking the Engine Oil Lower Check the engine oil level before each use, or every 10 hours Limit if operated continuously. Check the engine oil level with the engine stopped and in a level position. 1. Remove the oil fill cap/dipstick and wipe it clean with a paper towel (see Figure 5). -
Page 15: Replacing The Air Cleaner
Maintenance Replacing the Air Cleaner (Model 104369 - Honda Engine) 1. Press the latch tab on the top of the air cleaner cover and remove the cover (see Figure 7). 2. Inspect the air cleaner filter. Clean or replace dirty air filter. Always replace damaged air filter. -
Page 16: Changing/Cleaning The Spark Plug
Maintenance Changing/Cleaning the Spark Plug The recommended spark plug is the correct heat range for normal engine operating temperatures. An incorrect spark plug Bolt can cause engine damage. Recommended Spark Plug: CM5H (NGK), CMR5H (NGK) Engine Cover 1. Remove the hex bolt on top of the engine cover (remove two hex bolts on the top of the cover on the DHT engine model) and slide the cover off (see Figure 9). -
Page 17: Spark Arrestor Cleaning/Replacement
Maintenance Spark Arrestor Cleaning/Replacement 1. Remove the 5mm hex bolt on top of the engine cover and slide the cover off (see Figure 9). 2. Remove the three 4mm x 6mm self-tapping screws from the spark arrester and remove the spark arrester and the exhaust filter from the muffler (see Figure 11). -
Page 18: Crankshaft And Piston Lubrication
Maintenance Crankshaft and Piston Lubrication Hex Bolts 1. Remove four hex bolts and crankshaft cover (see Figure 12). 4 Places 2. Inspect the color and amount of grease inside the crankcase. There should be a ring of grease collected to the wall inside Crankshaft Cover the crankcase. -
Page 19: Parts List
Parts List Item # Part Name Part Hex Bolts, M8x15 Top Handle Bolts, M8x20 Upper Handle Fixed Plate Handle Cup Hex Bolts, M5x15 45 44 43 46 Crankcase Cover O-Ring Seal 75x1.8 Crank Pin Crankshaft Hex Bolts, M6x25 Post Driver Body Cylinder Bush Bearing Connecting Rod... -
Page 20: Warranty & Specifications
Warranty & Specifications IMPORTANT NOTICE We, the manufacturer, reserve the right to change the product and/ or specifications in this manual without notification. The manual is for information usage only and the pictures and drawings depicted herein are for reference only. Warranty Repair and Service Do not return this product to the store for warranty issues or repair.
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