Spear & Jackson BoilerMagXL Installation And Servicing Instructions
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Spear & Jackson BoilerMagXL Installation And Servicing Instructions

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Summary of Contents for Spear & Jackson BoilerMagXL

  • Page 1 Installation and servicing instructions www.boilermag.com...

  • Page 2: Table Of Contents

    Contents 1 Introduction 1.1 Range of application 1.2 Used symbols 1.3 Legal basis 1.4 Overview 2 Technical data 2.1 Performance data 2.2 Noise data sheet 2.3 Dimensions 3 Design and method of operation 3.1 Method of operation 3.2 Constructional design 4 Safety 4.1 Intended use 4.2 General preventive measures...

  • Page 3: Introduction

    The unit was developed to suit larger domestic boiler systems and small commercial systems. BoilermagXL is designed to be installed on the return line to the boiler and will ensure that even sub micron magnetic and paramagnetic particles are removed before they can cause any expensive damage.

  • Page 4: Overview

    1.4 Overview of BoilermagXL Details of magnetic circuits showing open flow path through bowl even when core is fully contaminated. Filter Body Magnet Core Assembly www.boilermag.com...
  • Page 5 Domed Nuts & Washers Handle Handle Vent Vent Magnet Core Magnet Core Magnet Core Baffles Baffles Assembly Removable Mesh Plate O Ring Filter Body Body Drain Plug Drain Plug www.boilermag.com...

  • Page 6: Technical Data

    2 Technical data 2.1 Performance data Design Temperature: 5 to 150°C (Max 110ºC if using automatic air vent) Maximum Operating Pressure: 12 bar (Max 10 bar if using automatic air vent) Vessel Construction: Stainless steel Magnetic Material: NdFeB N42SH Port size: 1.1/2”...

  • Page 7: Dimensions

    2.3 Dimensions Ø 150 ” BSP female ports Ø 102 3 Design and method of operation 3.1 Method of operation The single magnetic rod is integrated in a stainless steel housing and forms one unit e.g. tted in series with the pipe-line. The ow is arranged in such a manner that the material that is to be cleaned is well distributed and comes intensively into contact with the magnetic eld.

  • Page 8: Safety

    4 Safety 4.1 Intended use The BoilermagXL filter is designed for installation into systems working at up to 12 bar (10 bar if using automatic air vent). All connections are to be installed accurately and sealed to prevent the loss of pressure/product. The lid seal is to be maintained in a good condition.

  • Page 9: Notes On Residual Risks

    • BoilermagXL is to be installed vertically with the bowl pointing downwards; this allows fluid to drain out of the bowl prior to cleaning. • It is recommended that BoilermagXL is installed on the return line of the heating system just prior to the boiler.

  • Page 10: Connections

    • No customer adjustment available to this unit 5.4 Cleaning If operated and cleaned correctly your BoilermagXL will give many years of trouble free filtration with no consumable parts. The filter will remove even the smallest particle due to its high magnetic filed strength.
  • Page 11 Dismantling Instructions (Fig 1) Loosen Drain Plug Remove Drain Plug using Tool Provided (Fig 2) Unscrew and Remove Remove Core from Body Domed Nuts / Washers www.boilermag.com...
  • Page 12 Dismantling & Cleaning Mesh (Fig 3) Rotate Mesh Plate Rotate Mesh Plate Counter Clockwise Counter Clockwise (Fig 4) Remove Mesh Plate (Before cleaning Magnet Core) www.boilermag.com...
  • Page 13 Cleaning Magnet Core Instructions (Fig 5) Scrape contamination in a Scrape contamination in downwards movement using a downwards movement tool provided using tool provided www.boilermag.com...

  • Page 14: Maintenance

    6 Maintenance 6.1 General notes • Keep the system clean, especially the magnetic rods • Regular check of the seal for defects • Regular check of the housing and the tube surface for wear • Do not clean with aggressive cleaner! •...

  • Page 15: Shipping, Preservation, Waste Disposal, Transport, Storage

    8 Shipping, preservation, waste disposal, transport, storage 8.1 Shipping, preservation, waste disposal 1. Select a suitable packing depending upon type and range of the transmission (export, sea air freight, truck national, internationally). The packing must be selected in such a way that under normal transport prerequisites no damage to the commodity can occur.
  • Page 16 To optimise your heating system performance try our range of treatment products Boilermag (To suit 2", 3", 4", 6" Domestic Filter 8" 12" port sizes) (22mm/28mm) Inhibitor & Inhibitor & Testing Kits and Electrolytic Electrolytic Cleaner Dosage Indicator Strips Scale Reducers Scale Reducers Don't forget to register for your Boilermag 10 year warranty...

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