Shur-Co Donovan Quick-Flip II Owner's Manual

Electric

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P/N 1808554 Rev. D

Quick-Flip II™ - Electric

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Summary of Contents for Shur-Co Donovan Quick-Flip II

Page 1 P/N 1808554 Rev. D Quick-Flip II™ - Electric...
Page 2 Authorization number (RMA#), obtained by by calling Customer Service *Certain products have speciﬁ c warranties that differ from this warranty, for example motors and elec- at 866-748-7435, and sent, with freight paid by us, to Shur-Co , LLC, 2309 ®...
Page 3: Table Of Contents
Quick-Flip™ II EL P/N 1808554 Rev. D MESSAGE TO OWNERS TABLE OF CONTENTS Thank you for buying this tarping system from Shur-Co . We appreci- ® ate your confidence in our products. Please read and thoroughly un- Hardware Identification ............... 1 derstand this manual before installing and/or operating this system.
Page 4: Hardware Identification
1800699 Lock Nut - 1/4" actual tarp length with length stated on sheet attached to tarp. If actual tarp length does not match length on sheet, do not proceed. Call your local dealer or Shur-Co FL Customer Service at 1-800-327-8287. ®...
Page 5: Clearance Requirements
P/N 1808554 Rev. D Base Assembly Installation Item Part # Description 1801622 Base Assembly 1800726 Mounting Channel 1801966 Mounting Angle BASE ASSEMBLY INSTALLATION STEP 1: Locate mounting angles on both sides of truck frame, centering brackets between cab and tilt frame. Align angles on frame, mark and drill 5/8"...
Page 6: Housing Assembly Installation
P/N 1808554 Rev. D Housing Assembly Installation fasteners supplied motor Item Part # Description 1800492 Housing Assembly 1801622 Base Assembly 1704878 Durabuilt Motor w/Cover 1801024 Cap Screw - 1/2" x 4" 1800996 Flat Washer - 1/2" C. 1800995 Lock Nut - 1/2" STEP 1: Fasten motor to housing assembly with supplied STEP 3: Fasten hydraulic cylinder rod on base assembly to fasteners as shown above.
Page 7: Spring Box Installation
Spring Box Installation P/N 1808554 Rev. D NOTE: Recommended distance needed for spring boxes to support arms for a 40-yard container is 144" from base assembly to spring box. To assure containers are covered and arms do not extend past rear of container, move container onto truck and center spring boxes between base assembly and back of container.
Page 8: Pivot Arm Installation
P/N 1808554 Rev. D Pivot Arm Installation Item Part # Description 1800548 Upper Arm 1800597 90° Cast Elbow 1800547 Arm Coupler 1800545 Lower Arm 1801636 Hex Pivot Arm Shaft G. 1800561 Pan Hd. Cap Screw - 5/16" x 2 1/4" H.
Page 9: Tarp Installation
P/N 1808554 Rev. D Tarp Installation Item Part # Description _______ Tarp 1800546 Rear Crosspiece G. 1800561 Pan Hd. Cap Screw - 5/16" x 2 1/4" H. 1800989 Flat Washer - 5/16" 1800990 Lock Nut - 5/16" STEP 1: Thread front of tarp with plastic rod into slot in center STEP 3: Center tarp on roller bar and rear crosspiece.
Page 10: Electric Hook-Up
P/N 1808554 Rev. D Hydraulic Pump Installation solenoid cover Item Part # Description 1. 1800090 Hydraulic Pump - 12 Volt - M310 2. 1801623 Pump Mount Bracket 3. 1801223 Spacer - Steel Pump Bracket 4. 1800906 Hose Clamp - 5" to 7" 5.
Page 11 P/N 1808554 Rev. D Hydraulic Pump Installation - continued STEP 3: Connect hoses from hydraulic pump to hydraulic cylinder, making sure hose clamps are tight around reservoir. STEP 5: Connect negative wire from battery to stud on hydrau- lic pump. hydraulic pump solenoid hydraulic...
Page 12 Electric Installation P/N 1808554 Rev. D Item Part # Description 1. 1800418 Solenoid 2. 1800429 Solenoid Cover 3. 1807726 Toggle Switch 4. 1801265 Toggle Switch Plate 5. 1800302 Ring Terminal - 8 Ga. x 1/4" 6. 1800158 Ring Terminal - 8 Ga. x 3/8" 7.
Page 13 P/N 1808554 Rev. D Electric Installation - continued WIRING DIAGRAM toggle STEP 6: Locate toggle switch switch where switch can easily be accessed by system operator. Weld toggle switch plate in place. toggle switch plate direct drive motor STEP 7: Fasten toggle switch to plate with screws washers solenoid toggle...
Page 14: Spring Box Cover Installation
Spring Box Cover Installation P/N 1808554 Rev. D Item Part # Description 1800560 Spring Box Cover K. 1801439 Pan Hd. Cap Screw - 5/16" x 3/4" - SS 1800900 Flat Washer - 5/16" - SS STEP 1: Fasten spring box covers to spring boxes with screws and washers spring box cover spring box...
Page 15: Upper Arm Rest Installation
P/N 1808554 Rev. D Pivot Arm Rest Installation Item Part # Description 1801012 Rubber Bumper 1800140 Bumper Hold-Down Bar 1801324 Pivot Arm Rest M. 1800998 Cap Screw - 5/16" x 1" H. 1800989 Flat Washer - 5/16" 1800995 Lock Nut - 5/16" STEP 1: Wind tarp open until arms are completely forward, STEP 3: Remove rubber bumpers and weld or bolt pivot arm stopping just before arms reach housing assembly.
Page 16: Replacement Parts
Replacement Parts P/N 1808554 Rev. D BASE & HOUSING ASSEMBLIES Item Part # Description 1800492 Modular Housing Assembly 1. 1800491 Modular Housing Weldment 2. 1801950 Bearing Flange - Reversed 3. 1800699 Lock Nut - 1/4" 4. 1704878 Durabuilt Motor w/Cover 5.
Page 17 P/N 1808554 Rev. D Replacement Parts SPRING BOXES Item Part # Description 1. 1800560 Spring Box Cover 2. 1800556 Spring Box Assembly - Pass. Side 3. 1800555 Spring Box Assembly - Driver Side 4. 1801629 Carriage Bolt - 5/8" x 2 1/2" 5.
Page 18 P/N 1808554 Rev. D Replacement Parts PIVOT ARM RESTS Item Part # Description 1801012 Rubber Bumper - 4" - Drilled 1800140 Bumper Hold-Down Bar 1801324 Pivot Arm Rest 1800998 Cap Screw - 5/16" x 1" 1800989 Flat Washer - 5/16" 1800995 Lock Nut - 5/16"...
Page 19 P/N 1808554 Rev. D Replacement Parts TARPS Item Part # Description 1. 1800546 Rear Crosspiece 2. _______ Tarp 3. 1800561 Pan Hd. Cap Screw - 5/16" x 2 1/4" 4. 1800989 Flat Washer - 5/16" 5. 1800990 Lock Nut - 5/16" solenoid cover HYDRAULIC COMPONENTS Item Part #...
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