Page 1 DUMPER 2B2000 Series 2 Manufactured from May 1999 OPERATORS HANDBOOK & PARTS Manual V602650 April 2019 WINGET LIMITED, P.O. Box 41, Edgefold Industrial Estate, Plodder Lane, Bolton, BL4 0LR, England Tel: +44 (0) 1204 854650 parts@winget.co.uk service@winget.co.uk www.winget.co.uk...
Page 2: Table Of Contents
Operator’s book template INTRODUCTION CONTENTS Section Page Section Page SERVICE INTRODUCTION Service Safe Working Contents Service schedule chart Introduction to the Handbook Engine Machine identification Lubrication oil and filter Warranty Terms and Conditions Fuel system Air cleaner SAFE WORKING Gearbox Front axle Machine modification Wheels and tyres...
Page 3: Introduction
The contents of this Handbook, although correct at the time of publication may be subject to alteration by the Manufacturers without notice. Winget Limited operate a policy of continuous product development. Therefore, some illustrations or text within this publication may differ from your machine.
Page 4: Warranty Terms And Conditions
No claim will be considered if other than genuine Winget Limited parts, which must be obtained from Winget Limited via an authorised Distributor, are used to effect a repair, or if lubricants other than those recommended by Winget Limited are used.
Page 5: Safe Working
SAFE WORKING Safety is the responsibility of the persons working with this machine. Think “safety” at all times. Read and remember the contents of this Handbook The safe working recommendations for specific tasks are found with the instructions for the relevant operation in this Handbook. MACHINE MODIFICATION Any modifications to the machine will affect its working parameters and safety factors.
Page 6 SAFE WORKING ALWAYS be aware of local and national regulations governing the use of the machine. NEVER commence work with the machine until the “Daily (or every ten hours)” service checks have been made. (See Service Section for details) ALWAYS check wheel nut tightness daily. Never carry passengers.
Page 7: Skips And Loading
SAFE WORKING SKIPS AND LOADING NEVER exceed the rated payload. The weights of all loads above skip water level must be checked. NEVER remain on the machine when loading the skip with excavators or loaders. Stop the engine, apply the parking brake, dismount, and stand well clear.
Page 8: Hydraulics
SAFE WORKING NEVER park on a gradient. If this is unavoidable, ALWAYS chock the wheels. NEVER attempt to turn on a gradient. NEVER tow up, down or across a gradient. NEVER operate high discharge or rotating skips on gradients. HYDRAULICS ALWAYS "Dump"...
Page 9 SAFE WORKING ALWAYS disconnect battery cables and remove battery before using an external charger, carrying out welding repairs or to prevent unauthorised usage when unattended or during a repair. NEVER allow unqualified personnel to attempt to repair, remove or replace any part of the machine, or anyone to remove large or heavy components without adequate lifting tackle.
Page 10 SAFE WORKING DECALS Attached to the dumper are several pictorial warning decals Ensure that all warning decals fitted to the mixer are legible. If any should become detached, they must be replaced immediately. For detailed information on how to safely use the items described by the decals, see the "Safe working, Operation and Servicing"...
Page 11 SAFE WORKING Wear eye protection. Beware of electrical hazards. This decal indicates the maximum loads These surfaces may be hot. that the dumper towbar can carry and pull. Forks and buckets are not to be used to When loaded, always REVERSE down push or lift the dumper.
Page 12 SAFE WORKING...
Page 13: Operation
OPERATION CONTROLS AND SERVICE POINTS 8 Skip control, tip/return 1 Steering wheel 9 Hydraulic oil filler cap 2 Brake 10 Fuel filler cap 3 Accelerator 11 Gear lever 4 Clutch 12 Battery 5 Seat 13 Engine air cleaner 6 Brake oil reservoir 7 Parking brake...
Page 14 OPERATION ELECTRICAL CONTROLS 20 Key start switch 21 Warning light: battery charging 22 Switch: direction indicators 23 Warning light: direction indicators 24 Switch: hazard warning lights 25 Switch: side and head lights 27 Horn...
Page 15: Running-In A New Engine
OPERATION DRIVING THE DUMPER Safety warnings Running-in a new engine Read also the "Safe Working" Section While a gradual 'running-in' of a new engine necessary, before operating the dumper. EXTREMELY IMPORTANT that following instructions should be followed ALWAYS wear correctly fitting very closely during the first fifty hours of protective clothing.
Page 16 OPERATION DRIVING THE DUMPER TS/TR2 engines Description A Dipstick B Lubricating oil filler C Engine control D Decompressor levers E Fuel tank F Cold start oil cups G Fuel lift pump Automatic Exess Fuel Device The engine is fitted with an automatic excess fuel device which becomes operative, ready for the next start,...
Page 17 OPERATION DRIVING THE DUMPER Hand starting TS/TR2 engines Ensure the parking brake is in the raised "ON" position. Ensure gear lever is in the neutral position. Always use the correct starting handle which has been designed for the engine. Ensure there are no burrs on the handle. Before attempting to use the handle, clean and lightly oil that part of it which fits onto the engine.
Page 18 OPERATION DRIVING THE DUMPER Key Starting TS/TR2 engines Ensure the parking brake is in the raised "ON" position. Ensure the gear lever is in the neutral position. Fully depress and hold down both clutch and accelerator pedals. Note: (From January 1995 on UK/EEC specification dumpers) starter...
Page 19: Gradients
OPERATION DRIVING THE DUMPER Gradients Stopping the dumper IMPORTANT: Read the notes in "Safe IMPORTANT: Never make Working" and also remember the unnecessary 'crash' stops when following: travelling speed, especially forward direction. Slippery or loose surface conditions can adversely affect safe machine Release accelerator and brake to a operation, particularly on gradients.
Page 20: Skip Operation
OPERATION DRIVING THE DUMPER Skip operation Towing with the dumper Dumpers are not designed as towing Loading vehicles, however, trailers may be towed Never remain on the dumper when providing that: using excavators or loaders to load 1 The combined weight of the trailer and the skip.
Page 21: Service Safe Working
SERVICE SAFE WORKING WARNING Read the safety notes in "Safe Working", Section 1 of this book. Also note the following: Safe handling of oils, filters and filter elements Do not allow oils to come into regular contact with skin. This can lead to serious skin diseases.
Page 22 SERVICE SERVICE SCHEDULE IMPORTANT: The engine will require additional services or adjustments in addition to those listed below (See the appropriate Engine Operator's handbook or Workshop Manual). Warning lights and indicators REQUIRE IMMEDIATE ACTION. SERVICE OPERATION REFERENCE PAGE Every 10 operating hours, or daily, the above and the following Fuel filter Engine...
Page 23 SERVICE SERVICE SCHEDULE SERVICE OPERATION REFERENCE PAGE Every 125 operating hours, the above and the following Air cleaner element Engine Every 250 operating hours, the above and the following Engine oil & filter Engine Every 500 operating hours, the above and the following Fuel filter Engine Frame assembly bolts...
Page 24: Engine
SERVICE ENGINE Lister-Petter TS/TR2 These engines will require additional services and adjustments in addition to those quoted in this handbook. Please refer also to the relevant Engine Operator's Handbook or Workshop Manual. Engine lubrication oil Every 10 operating hours, or daily For engine oil grades and oil change Check lubrication oil level as follows: periods when operating in temperatures...
Page 25 SERVICE ENGINE Every 250 hours Oil filter Change oil filter element as follows: Using suitable strap wrench, unscrew and remove the old filter (A). Do not attempt to clean the old filter! Dispose of it safely. Thoroughly clean the crankcase filter housing face.
Page 26: Fuel System
SERVICE ENGINE Fuel system Every 10 operating hours, or daily Fuel filter Cartridge Agglomerator) Check the glass bowl at the base of the agglomerator for water. water present, drain unscrewing drain sufficiently to allow the water to empty, then retighten tap. Every 500 hours Fuel filter (Cartridge Agglomerator)
Page 27: Air Cleaner
SERVICE ENGINE Every 10 operating hours, or daily Retighten bleed screw (0). Air cleaner: clean/replace Vent each injector pump in turn by releasing screw (R), then operating the Clean or replace the outer element priming lever (P) on the lift pump until a full under very dusty conditions as air free flow is obtained.
Page 28: Gearbox
SERVICE GEARBOX Safe handling of oils Every 1000 operating hours Change gearbox oil Do not allow oils to come into regular contact with Clean the areas surrounding the dipstick skin. This can lead to (V) and drain plugs (X). serious skin diseases. Place a suitable container beneath the Medical evidence suggests drain plug.
Page 29: Front Axle
SERVICE FRONT AXLE Every 10 operating hours, or daily Check for leaks Check for oil leaks around joints and seals. Every 50 operating hours, or weekly Tighten securing nuts Tighten axle arm/main case joint securing nuts and half shaft nuts. Axle oil level Do not check the oil level until the machine has stood for 2 minutes.
Page 30: Wheels And Tyres
3.10 SERVICE WHEELS & TYRES Every 10 operating hours, or daily Wheel nuts Tighten wheel nuts whenever necessary, every ten hours or daily. After a wheel change, the nuts should be checked several times a day until they maintain their correct setting. For wheel nut tightening torque, see "Specifications".
Page 31: Battery
SERVICE 3.11 BATTERY Every 50 hours Safe handling of batteries Check battery electrolyte level The battery contains a The battery is situated beneath a cover sulphuric acid electrolyte on the left-hand side of the dumper. which can cause severe Ensure that the electrical connections burns and produce are clean and tight, and coat the explosive gases.
Page 32: Steering Box
3.12 SERVICE STEERING BOX Every 50 operating hours, or weekly Steering box oil level Check the oil level as follows: Clean the area around the filler plug (P). Remove filler plug. The oil level is correct when it is at the bottom of the hole.
Page 33: Greasing
SERVICE 3.13 GREASING Every 50 operating hours, or weekly Location of grease points Always use lubricants of the grade specified. A Tipping rams (2 on each ram) Always lubricate and service B Skip pivots (2) BEFORE work commences, C Propeller shaft (3) and WITHIN the periods specified.
Page 34: Hydraulic System
3.14 SERVICE HYDRAULIC SYSTEM Hydraulic System Safety Description of hydraulic system (see also "Safe Working" section) The hydraulic system provides power for skip tipping. Do not allow oils to come into regular contact with skin. The main components consist of: This can lead to serious Tank: The tank is filled through a skin diseases.
Page 35 SERVICE 3.15 HYDRAULIC SYSTEM...
Page 36 3.16 SERVICE HYDRAULIC SYSTEM Hydraulic System Checks Every 10 operating hours, or daily Check hydraulic oil level If the hydraulic system fails to operate completely, or does so extremely slowly, Do not check oil level before closing the carry out the following procedure. tipping rams, and the engine has been Check that the hydraulic tank is full of oil stopped for 2 minutes.
Page 37 SERVICE 3.17 HYDRAULIC SYSTEM First 100 operating hours Every 1000 operating hours Clean / change hydraulic oil filter Clean / change hydraulic oil filter Clean or change the hydraulic oil filter, Before cleaning filter, stop the using the procedure described in the engine and dump hydraulic previous "First 100 operating hours".
Page 38: Braking System
3.18 SERVICE BRAKING SYSTEM Daily or every 10 hours Brake oil reservoir Check oil level. Never allow the oil to fall more than 10 mm below top level mark. Brake System The service brakes consist of totally sealed bubbles. Hold down the pedal and oil immersed multi-plate discs fitted within close the bleed screw.
Page 39: Technical Information Dimensions
Operator’s book template TECHNICAL INFORMATION DIMENSIONS Earth skip ft in 3.250 10’ 8" Overall length Overall width 1.805 5’ 11” Overall height 1.450 4’ 9” Skip discharge height 0.130 0’ 5” Skip loading height 1.365 4’ 6” Ground clearance 0.265 0’...
Page 40: Specifications
TECHNICAL INFORMATION SPECIFICATIONS ENGINES Lister-Petter TR2: Two cylinder, direct injection, naturally aspirated, flywheel fan air cooled diesel. Rotation: Anti-clockwise when looking on the flywheel. TR2: Power output: 13.1 kW (17.5 bhp) @ 1800 rev/min. ELECTRICS (Where fitted) 12 volt negative earth. FUEL System: Two element fuel pumps.
Page 41: Road Speeds
TECHNICAL INFORMATION SPECIFICATIONS ROAD SPEEDS with engine at 1800 rev/min 1st Gear 2nd Gear 3rd Gear Reverse km/h (mph) km/h (mph) km/h (mph) km/h (mph) 3.87 (2.4) 8.71 (5.45) 15.65 (9.78) 4.32 (2.66) LUBRICANTS AND FLUIDS Total oils (factory fill) Capacities Engine Lub.
Page 42: Main Electrical Circuit
TECHNICAL INFORMATION MAIN ELECTRICAL CIRCUIT (without road lights)
Page 43: Road Lights Electrical Circuit
TECHNICAL INFORMATION ROAD LIGHTS ELECTRICAL CIRCUIT...
Page 44 2B2000 DUMPER PARTS...
Page 45 Contents CHASSIS & SKIPS AXLES & STEERING TRANSMISSIONS BRAKES ENGINES ELECTRICS HYDRAULICS DECALS...
Page 46 2B2000 DUMPERS...
Page 47 Chassis, Panels & Skip A - 1 CHASSIS A - 2 BATTERY TRAY A - 3 SEAT, “KAB P2N”, A - 5 SKIP...
Page 48 A - 1 2B2000 Dumper...
Page 49 A - 1 CHASSSIS & FITTINGS Item Part no Serial no Description 1 40298A04 CHASSIS 5 10519A01 SPRING, rubber 6 C180B WASHER, large diameter 7 11S04E SCREW, set 8 17S05 WASHER, spring 9 7S04 10 V2000954 SEAT (see also page A-3) 11 11S03B SCREW, set 12 17S04...
Page 50 A - 2 2B2000 Dumper...
Page 51 A - 2 BATTERY TRAY Item Part no Serial no Description 10 513358600 COVER, battery 11 V2004055 CLAMP, battery 12 11S04C SCREW,set 13 7S04 14 17S05 WASHER, spring 15 267S06 WASHER, flat 16 61S02 17 267S04 WASHER, flat 18 V2004120 ROD, clamp TRAY, battery (welded to chassis) 19 513358500...
Page 52 A - 3 2B2000 Dumper...
Page 53 A - 3 SEAT, “KAB P2N”, with "XH2" suspension unit Item Part no Serial no Description 1 V2005013 # SEAT, assembly 2 V2000954 SEAT, 'KAB P2N' 3 V602750 BRACKET, anchorage 4 V602752 SLIDE RAIL, assembly 5 V602751 UNIT, suspension 'XH2' (ISO 6683) # See also page A-1 10 V2004206 PLATE, clamp...
Page 54 A - 5 2B2000 Dumper...
Page 55 A - 5 SKIP, EARTH, hydraulic tipping Item Part no Serial no Description 1 40295A10 SKIP, earth 2 10470A10 PIN, pivot, skip 3 11S04D SCREW, set 4 267S06 WASHER, flat 5 59S03 NUT, self locking, ‘Nyloc’ 7 131S01 NIPPLE, grease 8 176S01 CAP, grease nipple 18 —---—-...
Page 56 2B2000 DUMPERS...
Page 57 Axles, wheels & Steering B - 1 WHEELS & TYRES B - 2 FRONT DRIVE AXLES B - 3 AXLE, 200RF AXLE, 215 B - 4 INPUT PINION & DIFFERENTIAL B - 5 PLANET CARRIER & AXLE CASING B - 6 HUB &...
Page 58 B - 1 2B2000 Dumper...
Page 59 B - 1 WHEELS & TYRES Item Part no Serial no Description Check rim & tyre size before ordering. Front wheels 24S82 / 20140 WHEEL, front, L.H., assembly 24S96 20141 / WHEEL, front, L.H., assembly 24S83 / 20140 WHEEL, front, R.H., assembly 24S97 20141 / WHEEL, front, R.H., assembly...
Page 60 B - 2 2B2000 Dumper...
Page 61 B - 2 FRONT DRIVE AXLE ( Newage) & FIXINGS Item Part no Serial no Description AXLE, 200RF 1 30156A11 / 20140 (See page B-3 for internal parts) 2 6S05C BOLT 3 10S04 WASHER, flat 4 107S16 NUT, self-locking “Nyloc” AXLE, 215 10 30156A13 20141 /...
Page 62 B - 3 2B2000 Dumper...
Page 63 B - 3 AXLE, 200RF (with brakes) Up to dumper serial number 20140 Item Part no Axle serial no Description AXLE, type 200RF 14S 3212 — 30156A11 Bevel Wheel & Pinion assembly 1 30156A0129 HOUSING, pinion 2 30156A0163 BEVEL WHEEL & PINION 3 30156A0131 FLANGE, input, assy.
Page 64 B - 3 2B2000 Dumper...
Page 65 B - 3 AXLE, 200RF (with brakes) Up to dumper serial number 20140 Item Part no Axle serial no Description 36 30082A0249 WASHER, thrust 37 30156A0162 DOWEL, spring, 3x20mm Hub assemblies 45 30156A0179 46 30082A0225 STUD, wheel 47 30082A0221 BEARING, hub inner 48 30156A0124 SEAL, ‘V’...
Page 66 B - 3 2B2000 Dumper...
Page 67 B - 3 AXLE, 200RF (with brakes) Up to dumper serial number 20140 Item Part no Axle serial no Description 82 30156A0103 /1530214 ANNULUS 82 30156A0202 1530215 / ANNULUS 83 30156A0194 /1530214 SPACER 83 30156A0206 1530215 / SPACER 84 30156A0105 PLATE, brake 85 30156A0106 PLATE, disc...
Page 68 B - 4 2B2000 Dumper...
Page 69 B - 4 INPUT PINION & DIFFERENTIAL Newage 215 series drive axle. From dumper serial number 20141 Item Part no Serial no Description 1 30082A0401 20141 / PINION, input cartridge 2 30082A0402 FLANGE, input drive, c/w seal shield 3 30082A0403 PINION, supplied with item 5 4 30082A0282 SHIM, 0.25mm...
Page 70 B - 5 2B2000 Dumper...
Page 71 B - 5 PLANET CARRIER & AXLE CASING Newage 215 series drive axle. From dumper serial number 20141 Item Part no Description Serial no 21 30156A0802 20141 / CARRIER, planet 22 30156A0803 GEAR, planet 23 30156A0804 PIN, planet 24 30156A0805 SPACER 25 30082A0265 CIRCLIP...
Page 72 B - 6 2B2000 Dumper...
Page 73 B - 6 HUB & AXLE SHAFT Newage 215 series drive axle. From dumper serial number 20141 Item Part no Description Serial no 29 30082A0407 20141 / 30 30156A0122 STUD, wheel 31 30082A0408 BEARING 32 30082A0409 BEARING 33 30082A0222 SPACER 34 30347A0201 LOCKWASHER 35 30156A0112...
Page 74 B - 7 2B2000 Dumper...
Page 75 B - 7 BRAKES Newage 215 series drive axle. From dumper serial number 20141 Item Part no Description Serial no 60 30156A0108 20141 / KIT, 'O' ring seals, brake piston *61 30156A0908 DISC, brake, sintered 62 30156A0107 PISTON, brake *63 30156A0909 PLATE, brake, fixed *64 30156A0910 SPACER, brake...
Page 76 B - 10 2B2000 Dumper...
Page 77 B - 10 STEERING AXLE & STEERING COLUMN Item Part no Serial no Description 1 —— / 20140 STEERING COLUMN, L.H. type (see page B - 11) 1AA —— 20141 / STEERING COLUMN, R.H. type (see page B - 12) 1A 56S05 NUT, locking 1B 57S07H1...
Page 78 B - 10 2B2000 Dumper...
Page 79 B - 10 STEERING AXLE & STEERING COLUMN Item Part no Serial no Description 30 C190 BUSH, king pin 31 L267LH STUB AXLE, L.H. 32 C175 WASHER, thrust ….. C186 HUB, assembly ……..….. HUB (order assembly) 34 C186-A HUB CAP 35 C186-B BEARING, hub, outer 36 C186-C...
Page 80 B - 11 2B2000 Dumper...
Page 81 B - 11 STEERING COLUMN, L.H. type Up to Oct 2002 Item Part no Serial no Description 3 V2002350 WHEEL, steering, 400mm dia., assy. 4 V2003160 4A V601233 REDUCER 5 9S05 42A 40294A02 / 20140 STEERING BOX, 33" shaft, assembly 43 40294A0102 BUSH, column, top 44 40294A0103...
Page 82 B - 11 2B2000 Dumper...
Page 83 B - 11 STEERING COLUMN, L.H. type Up to Oct 2002 Item Part no Serial no Description continued > 60 40294A0119 20140 / WASHER 61 28S02D SCREW, set 62 40294A0121 CAP, bottom 63 40294A0122 SHIM, set 64 40294A0123 RACE, outer 65 40294A0124 CAGE &...
Page 84 B - 12 2B2000 Dumper...
Page 85 B - 12 STEERING COLUMN, R.H. type From Oct 2002 Item Part no Serial no Description 3 V2002350 WHEEL, steering, 400mm dia., assy. 4 V2003160 4A V601233 REDUCER 5 9S05 42 40294A03 STEERING BOX, and shaft, assembly 43 40294A0102 BUSH, column, top 44 40294A0134 SHAFT, inner 45 40294A0132...
Page 86 B - 12 2B2000 Dumper...
Page 87 B - 12 STEERING COLUMN, R.H. type From Oct 2002 Item Part no Serial no Description continued > 65 40294A0124 CAGE & BALLS 66 40294A0135 CAM, R.H. 67 40294A0126 BUSH, solid 64A 40294A0126A BUSH, split 68 40294A0127 SEAL, oil 69 41S13 WASHER, spring 42 40294A0129 72 40294A0131...
Page 88 2B2000 DUMPERS...
Page 89 Transmission C - 1 GEARBOX C - 2 FLYWHEEL & CLUTCH C - 3 CLUTCH PEDAL C - 4 PROPELLER SHAFT...
Page 90 C - 1 2B2000 Dumper...
Page 91 C - 1 GEARBOX Item Part no Serial no Description 30101A04 GEARBOX, (40M2S322), assembly, 30101A0201 KNOB, gear lever 95S03 NUT, locking 20097A05 LEVER, gear 30101A0203 CAP, gear lever 30101A0204 GAITER, gear lever 30101A0205 SPRING, gear lever 30101A0206 PLATE, gear lever retaining 28S05E BOLT 30101A0207...
Page 92 C - 1 2B2000 Dumper...
Page 93 C - 1 GEARBOX Item Part no Serial no Description 30101A0234 PAD, gear lever 28S01C BOLT 30101A0235 COVER, top 30097A0185 SPRING, detent 30097A0199 BALL, detent 30101A0237 SHAFT, selector BEARING, needle (part of item 47) 30101A0238 30101A0239 SHAFT, primary, assy. (with item46) 88S16F BEARING, input 30101A0241...
Page 94 C - 1 2B2000 Dumper...
Page 95 C - 1 GEARBOX Item Part no Serial no Description 80 30101A0261 RING, snap 81 30101A0262 COVER, output, assembly 81A 89S02 SEAL, oil 82 30101A0263 GASKET, output cover 83 30218A0203 COUPLING 84 107S03 85 6S01B BOLT 86 66S03A SCREW, gearbox to engine 87 41S05 WASHER, spring 91 67S01...
Page 96 C - 2 2B2000 Dumper...
Page 97 C - 2 FLYWHEEL & CLUTCH Item Part no Serial no Description 1 10579A01 BEARING, release 2 28S02D SCREW 3 41S04 WASHER, spring 3A 10531A02 WASHER, locking, 60mm long, 3B 10531A03 WASHER, locking, 70mm long, 4 10597A01 COVER 5 10579A0101 SPRING, retaining, release bearing 6 10598A02 PLATE, drive, 8"...
Page 98 C - 3 2B2000 Dumper...
Page 99 C - 3 CLUTCH PEDAL Item Part no Serial no Description 20096A07 PEDAL, clutch 10S08 WASHER, flat 44S05E PIN, split 10481A05 ROD, clutch 10S03 WASHER, flat 44S03C PIN, split C174J CLEVIS 95S03 10650A18 PIN, clevis 44S02C PIN, split 10S03 WASHER, flat C173B SPRING, return 131S01...
Page 100 C - 4 2B2000 Dumper...
Page 101 C - 4 PROPELLER SHAFT Item Part no Serial no Description 20088A04 PROPELLER SHAFT 176S01 CAP, grease nipple (not illustrated) 6S03Y BOLT, gearbox end, 1 3/8“ long 6S03A BOLT, axle end, 1 1/8“ long 107S03 NUT, self-locking “Nyloc” 10568A01 KIT, U/J, repair V601189 / issue 01 0897...
Page 102 2B2000 DUMPERS...
Page 103 Brakes D - 1 HANDBRAKE, CALIPER & DISC D - 2 CALIPER D - 3 BRAKE PEDAL D - 4 BRAKE HOSES & FITTINGS...
Page 104 D - 1 2B2000 Dumper...
Page 105 D - 1 HANDBRAKE, CALIPER & DISC Item Part no Serial no Description 1 20208A01 LEVER, handbrake assembly 1A 20208A0101 BUTTON, handbrake 1B 20208A0102 SPRING, handbrake 2 11S04C SCREW 3 17S05 WASHER, spring 4 7S04 5 267S06 WASHER, flat 6 10S03 WASHER, flat 7 44S02B PIN, split...
Page 106 D - 2 2B2000 Dumper...
Page 107 D - 2 CALIPER, handbrake Item Part no Serial no Description ALLOY CALIPERS 1A 10578A01 CALIPER, one pair, assembly 1 11116 SCREW, with hole for pin, item 12 2 28S02P SCREW 3 10578A0101 SPRING, centring TENSION WASHER (obsolete) use item 3 above 6 9S02 7 10578A0104 8 230S01...
Page 108 D - 3 2B2000 Dumper...
Page 109 D - 3 BRAKE PEDAL Item Part no Serial no Description 13 20232A04 PEDAL, brake 14 8S04C BOLT 15 267S06 WASHER, flat 16 17S05 WASHER, spring 17 131S01 NIPPLE, grease, 17A 176S01 CAP, grease nipple 19 C173B SPRING V601189 / issue 01 0897...
Page 110 D - 4 2B2000 Dumper...
Page 111 D - 4 BRAKE HOSES & FITTINGS Item Part no Serial no Description Dumpers are fitted with either GIRLING or FRENOS IRUNA master cylinders. Be sure to quote the name marked on the master cylinder before ordering parts. MASTER CYL. 3/8" UNF rod, 1 20102A02 GIRLING MASTER CYL.
Page 112 2B2000 DUMPERS...
Page 113 Engine E - 1 ENGINE E - 2 ACCELERATOR PEDAL & LINKAGE E - 3 FUEL TANK & FITTINGS...
Page 114 E - 1 2B2000 Dumper...
Page 115 E - 1 ENGINE Item Part no Serial no Description 1 20350A01 ENGINE, Lister-Petter TS2, hand start 2 20354A03 HANDLE, engine starting 5 V2004182 AIR CLEANER, assembly 6 V2004185 ELEMENT, main 7 V2004186 ELEMENT, safety 8 97S17 CLIP, hose 9 V2004183 ELBOW, rubber 10 97S13 CLIP, hose...
Page 116 E - 2 2B2000 Dumper...
Page 117 E - 2 ACCELERATOR PEDAL & LINKAGE Item Part no Serial no Description 1 20231A03 PEDAL, accelerator 2 8S04C BOLT 3 17S05 WASHER 5B 10362A20 6 C160B BALL END 7 2S02 8 41S03 WASHER, spring 9 C173D SPRING, return 10 267S04 WASHER, flat 11 44S02C PIN, split...
Page 118 E - 3 2B2000 Dumper...
Page 119 E - 3 FUEL TANK & FITTINGS Item Part no Serial no Description 1 40281A16 TANK, fuel 2 10378A03 CAP, fuel tank 3 10379A03 STRAINER 4 100S02 SEAL, bonded 5 127S02 PLUG, drain 6 11S04C SCREW, set 7 267S06 WASHER, flat 8 17S05 WASHER, spring 9 7S04...
Page 120 2B2000 DUMPERS...
Page 121 Electrics F - 1 MAIN ELECTRICAL CIRCUIT F - 2 ROAD LIGHTS F - 3 CONSOLE, road lights...
Page 122 F - 1 2B2000 Dumper...
Page 123 F - 1 MAIN ELECTRICAL CIRCUIT Item Part no Serial no Description 1 109S08 BATTERY 2 10989A06 CABLE, positive 3 V2004204 INSULATOR, battery positive terminal 4 V2004214 ISOLATOR, battery negative terminal 5 V2003510 CABLE, earth 6 V2005168 PANEL, instruments 7 V602634 LIGHT, battery charging 8 V602635 LENS...
Page 124 F - 2 2B2000 Dumper...
Page 125 F - 2 ROAD LIGHTS Item Part no Serial no Description 1 10973A03 BRACKET, front lights 2 11S05F SCREW, set 3 267S07 WASHER, flat 4 17S06 WASHER, spring 5 7S05 10 V2003652 LIGHTS, R.H. front — V2003637 LIGHTS, L.H. front (not illustrated) 11 ———...
Page 126 F - 2 2B2000 Dumper...
Page 127 F - 2 ROAD LIGHTS Item Part no Serial no Description 53 ———— BRACKET 54 11S03C SCREW, set 55 17S04 WASHER, spring 56 7S03 60 11S03B SCREW, set (for earth terminal) 61 267S05 WASHER, flat 62 17S04 WASHER, spring 63 7S03 70 V2003651 LIGHT, R.H.
Page 128 F - 3 2B2000 Dumper...
Page 129 F - 3 CONSOLE, road lights Item Part no Serial no Description 1 30267A04 CONSOLE 2 20318A01 BACKPLATE, console 3 11S01AA SCREW, set 4 17S02 WASHER, spring 5 7S01 6 153S05 CLAMP, (discard bracket) assembly 7 7S03 8 17S04 WASHER, spring 11 V2003644 SWITCH, lights 12 V2003646...
Page 130 2B2000 DUMPERS...
Page 131 Hydraulics H - 1 HYDRAULIC PUMP & TANK H - 2 CONTROL VALVE. hydraulic H - 3 SKIP TIPPING HYDRAULICS H - 5 RAM, skip tipping...
Page 132 H - 1 2B2000 Dumper...
Page 133 H - 1 HYDRAULIC PUMP & TANK Item Part no Serial no Description 1 30286A08 TANK, hydraulic 2 11S04C SCREW 3 17S05 WASHER 4 7S04 5 901S02 FILTER 6 100S08 SEAL, bonded 7 129S05E ELBOW 8 10565A01 CAP, filler, complete 12 101S07E RIVET 16 10977A03...
Page 134 H - 2 2B2000 Dumper...
Page 135 H - 2 CONTROL VALVE. hydraulic Item Part no Serial no Description 1 V2004106 VALVE, control, assembly 2 V602630 HANDLE 3 7S04 4 V602629 KIT, control valve repair 5 V603565 END CAP, lever 6 V603605 VALVE, relief 7 V603606 END CAP, spring base 10 100S03 SEAL, bonded 11 127S03...
Page 136 H - 3 2B2000 Dumper...
Page 137 H - 3 SKIP TIPPING HYDRAULICS Item Part no Serial no Description 1 30287A04 RAM (see page H-5) 2 31S01JJ HOSE, to ram upper port 3 31S01BB HOSE, to ram lower port 4 31S02YY HOSE, control v. to tee bracket 10 V2004615 FITTING, double tee bracket 11 11S03B...
Page 138 H - 5 2B2000 Dumper...
Page 139 H - 5 RAM, skip tipping Item Part no Serial no Description 1 30287A04 RAM, hyd, assembly 2 30287A0304 CYLINDER 2A V2004682 BUSH 3 30287A0302 ROD, piston 4 30121A0402 5 30121A0401 PISTON 6 57S04D2 GRUBSCREW 7 CSE204 KIT, seals 8 30121A0118 SEAL, piston 9 30113A0308 SEAL, ‘O’...
Page 140 2B2000 DUMPERS...
Page 141 Miscellaneous J - 1 DECALS...
Page 142 J - 1 2B2000 Dumper...
Page 143 1 V2003100 DECAL, Hydraulic oil 2 V2003101 DECAL, Diesel fuel 3 V2003038 DECAL, Stripe, bodywork, 4 V2003039 DECAL, Winget logo 5 10284A01 DECAL, Dump/return 6 V2003037 PLATE, Serial Number 7 10536A02 DECAL, Non free running loads 8 V2004235...
Page 144 J - 2 2B2000 Dumper...
Page 145 J - 2 DECALS & PLATES Item Part no Serial no Description 1 504694600 DECAL, Safety warning 2 V2003598 DECAL, British made 3 V2004744 DECAL, Eye protection 4 V2003665 DECAL, Lift here 5 V2004137 DECAL, Ear defenders 6 V2004227 DECAL, Battery isolator 7 V2004229 DECAL, Operators handbook 8 V2004245...
Page 146 CALIFORNIA CALIFORNIA CALIFORNIA CALIFORNIA Proposition 65 Warning Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer, birth defects, and other reproductive harm...

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