Promag Easyfreeze 2000 Use And Maintenance Instruction Manual
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Promag Easyfreeze 2000 Use And Maintenance Instruction Manual

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USE AND MAINTENANCE
USE AND MAINTENANCE
USE AND MAINTENANCE
USE AND MAINTENANCE
USE AND MAINTENANCE
INSTR UCTION
INSTR
INSTR
INSTR
INSTR
MANU
MANU AL
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Easyfr
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Easyfr ee
Easyfr
Easyfr
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Easyfr
Easyfr
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Easyfr ee
Easyfr
Easyfr
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UCTION
UCTION
UCTION
UCTION
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AL
AL
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e 2000
e 2000
e 2000
e 3000
e 3000
e 3000
e 3000

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  • Page 1 USE AND MAINTENANCE USE AND MAINTENANCE USE AND MAINTENANCE USE AND MAINTENANCE USE AND MAINTENANCE INSTR INSTR UCTION INSTR UCTION UCTION UCTION INSTR INSTR UCTION MANU MANU AL MANU MANU MANU Easyfr Easyfr ee z z z z z e 2000 e 2000 e 2000 Easyfr...
  • Page 2 Si lascia all'acquirente la facoltà di riproduzione di copie ad uso interno proprio. PROMAG persegue una politica di costante ricerca e sviluppo pertanto si riserva il diritto di apportare modifiche ed aggiornamenti ogni qualvolta lo ritenga necessario senza obbligo di preavviso.

  • Page 3: Table Of Contents

    EASYFREEZE GENERAL CONTENTS INTRODUCTION ..............................7 PRODUCT DESCRIPTION ......................... 8 USE ..............................8 PRECAUTIONARY MEASURES ....................... 8 1.2.1 AIR- COOLED MACHINE ....................8 1.2.2 WATER-COOLED MACHINE ................... 8 1.2.3 ELECTRICAL CONNECTIONS ..................8 MACHINE IDENTIFICATION ......................8 MACHINE UNIT IDENTIFICATION ....................8 SPECIFICATIONS ..........................
  • Page 4 EASYFREEZE MAINTENANCE ............................20 7.1. DAILY MAINTENANCE........................20 7.1.1. REMOVING THE COVER ....................20 7.1.2. REMOVING THE WHISK ....................20 7.1.3. REMOVING THE ICE CREAM EXIT DOOR ..............21 7.1.4. STERILISING THE MACHINE ..................21 7.2. MONTHLY MAINTENANCE ......................21 7.3.
  • Page 5 EASYFREEZE File:easyfreeze_G - 09/04 - ed. 2...
  • Page 6 EASYFREEZE File:easyfreeze_G - 09/04 - ed. 2...

  • Page 7: Introduction

    EASYFREEZE INTRODUCTION Easyfreeze machines are available in 2 different versions with 12 and 20 litre tub sizes. Easyfreeze machines freeze liquid mixtures for ice cream or sorbet production and does not include a pasteurizing process. Every cycle is programmed and run without interruption. . Ice cream Easyfreeze machines mix and freeze the ice cream mass by stirring it continually.

  • Page 8: Product Description

    EASYFREEZE PRODUCT DESCRIPTION Easyfreeze machines are designed to produce ice cream containing real pieces of fruit or vegetable. The machine is not suitable: - for producing pasta - for freezing water, or rather for producing ice cream with a high percentage of water - for mixing, processing etc explosive or harmful substances.

  • Page 9: Specifications

    EASYFREEZE SPECIFICATIONS 1.5.1 EASYFREEZE SPECIFICATIONS 2000 3000 Air-cooled machine dimensions Width (mm) Depth (mm) Height (mm) 1180 1300 Water-cooled machine dimensions Width (mm) Depth (mm) Height (mm) 1180 1290 Specifications Tub capacity (litri) Production per hour ** (litres) Maximum capacity (litres) Cycle length (minutes) Compressor power (kW) Whisk motor power (kW)

  • Page 10: Versions

    EASYFREEZE VERSIONS There are 3 different tub versions: 12 and 20 litres. They are respectively: - Easyfreeze 2000: 12 litre tub capacity - Easyfreeze 3000: 20 litre tub capacity File:easyfreeze_G - 09/04 - ed. 2...

  • Page 11: Safety Norms

    EASYFREEZE SAFETY STANDARDS SYMBOLS On the right amd left sides of the machine there is a symbol which indicates that you must turn the machine OFF before removing the side panels. If the machine needs repairing the power supply must be disconnected first. The refrigeration and electrical systems must not be tampered with.

  • Page 12: Machine Safety Devices

    EASYFREEZE MACHINE SAFETY FEATURES All corners are rounded and smooth. The exit chute has 6 transversal rods welded around it to to avoid contact with the rotating whisk. Operating pressure is 17 bars, the pressure switch is calibrated at 29 bars. The machine can be moved thanks to its 4 wheels, 2 of which are pivot wheels.

  • Page 13: Machine Structure And Function

    EASYFREEZE STRUCTURE AND FUNCTION OF THE MACHINE INTRODUCTION The machine includes mechanical and electrical elements as well as a cooling system. It is available with either a water or air cooling system. MACHINE STRUCTURE The cooling units are positioned at the bottom of the machine, whereas the tub, whisk and drive are located at the top.

  • Page 14: Operator Commands And Functions

    If the machine does not start, your technician will need to inform the manufacturer of both the machine's serial number found on the identification plate and the software version. This will help the Promag.technical staff to solve the problem. DISPLAY...

  • Page 15: Stop Button

    EASYFREEZE STOP BUTTON Press this button to stop the machine. The relative LED lights up and STOP is displayed on the screen. CLEAN BUTTON Press this button to start the whisk turning slowly for 3 minutes. After that the machine stops automatically to avoid excessive wear on the cylinder and whisk.

  • Page 16: Extraction Button

    EASYFREEZE EXTRACTION BUTTON This function is only enabled when Production is on, HOT has been reached or the Whisk timer has run out. When this function is activated the relative LED lights up, only the fast whisk motor is activated and the timer countdown is displayed on the screen.

  • Page 17: Ice Cream Production (Whisking)

    EASYFREEZE ICE CREAM PRODUCTION (WHISKING) Having washed, sterilised and completely rinsed the machine before using it, take the mixture and pour it into the tub abiding by the minimum and maximum quantities indicated in this manual. Before pouring out the mixture make sure that the ice cream exit door is properly closed. Select the PRODUCTION function and wait for the mixture in the tub to reach the set consistency.

  • Page 18: Alarms

    EASYFREEZE ALARMS When an alarm is triggered a message appears on the display. Usually the alarm shown on the display can be reset by pressing any of the buttons on the pushbutton panel. If the message is left on the display it means that the alarm has not been reset.

  • Page 19: Setting Up The Machine

    EASYFREEZE SETTING UP THE MACHINE 6.1. FOREWORD Check the packaging before opening it. If the packaging is not in perfect condition the machine may be damaged too. In this case open the packaging only with a representative of the shipping company present, so that any damage caused during transportation can be reported.

  • Page 20: Maintenance

    EASYFREEZE MAINTENANCE 7.1. DAILY MAINTENANCE The machine must be turned OFF at the main switch or the plug must be pulled out. The machine should not be cleaned with devices using compressed air. The components that come into contact with the ice cream must be washed and sterilised daily. To do this, follow the instructions below: 7.1.1.

  • Page 21: Removing The Ice Cream Exit Door

    EASYFREEZE 7.1.3. REMOVING THE ICE CREAM EXIT CHUTE DOOR To remove the ice cream exit chute door lift it by turning the lever (ref. 1) to the left. Raise the lever and the door and lock the door in the raised position by turning the lever to the right until it stops.

  • Page 22: Recommended Products

    EASYFREEZE 7.3. RECOMMENDED PRODUCTS 7.3.1. COOLANT R404 Type: 7.3.2. COMPRESSOR OIL Type: POE 32 FC 7.3.3. DETERGENTS Use a normal, commercially available, biodegradable detergent that is not aggressive. 7.3.4. DISINFECTANT Powder for cleaning and disinfecting the machine: Type: P3-ASEPTO-2000 Toxicity class: 5, EGA - No. 30564 Contents: alkaline phosphate and alkaline carbonate Acid.

  • Page 23: Troubleshooting

    EASYFREEZE TROUBLESHOOTINGI Faults Eventual causes Remedies The machine doesn't work or - The tub cover is loose. - Fasten the tub cover doesn't start - Either the main switch, general - Get a technician to check the main fuse or command current overload switch and replace it if necessary.

  • Page 24: Safety Norms

    EASYFREEZE DISABLING AND STORAGE 9.1. FOREWORD 9.1.1. SAFETY NORMS The machine should never be laid on its side. as the oil in the compressor will leak into the refrigerating system. The machine must always rest on the two pivot wheels. 9.2.

  • Page 25: Packaging And Transport

    EASYFREEZE 10. PACKAGING AND TRANSPORT 10.1. FOREWORD 10.1.1. SAFETY NORMS Note! Never lay the machine on its side! (see section 9.1.1 Storage safety norms). 10.1.2. QUALIFIED PERSONNEL The machine should only be moved by specialized personnel using a fork lift truck. 10.2 PACKAGING First the machine must be emptied and cleaned.

  • Page 26: Waste Disposal And Treatment

    EASYFREEZE 11. WASTE DISPOSAL AND TREATMENT 11.1 FOREWORD 11.1.1SAFETY NORMS Coolant must be disposed of carefully, i.e. in a proper waste disposal container. Cog and compressor oil must also be collected and disposed of in the correct manner. 11.1.2 QUALIFIED PERSONNEL Personnel must be properly trained and instructed and must always abide by local legislation regarding the environment.

  • Page 27: Spare Parts

    EASYFREEZE 12. SPARE PARTS 12.1 FOREWORD When you order spare parts you must provide a number of clear indications regarding the machine: 1. The exact type of machine (indicated on the front of the machine) 2. The machine's serial number number (indicated on the plate on the back of the machine) 13.

This manual is also suitable for:

Easyfreeze 3000

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