1. Manuals
  2. Brands
  3. KLR Manuals
  4. Industrial Equipment
  5. 950
  6. Manual

KLR 950 Manual

Hide thumbs Also See for 950:
Table of Contents

Advertisement

Quick Links

944, Des Hérons
Saint-Pie, (Qc) Canada
J0H 1W0
KLR 950
T : (450) 388-0404
T : 1-800-918-8777
D E P U I S / S I N C E
1977
info@klrsystems.com
www.klrsystems.com

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the 950 and is the answer not in the manual?

Questions and answers

Related Manuals for KLR 950

Summary of Contents for KLR 950

  • Page 1 KLR 950 944, Des Hérons T : (450) 388-0404 info@klrsystems.com Saint-Pie, (Qc) Canada T : 1-800-918-8777 www.klrsystems.com J0H 1W0 D E P U I S / S I N C E 1977...

  • Page 2: Table Of Contents

    Contents SAFETY PRECAUTIONS ........................... 2 IDENTIFICATION ............................4 The product brand and type designation ....................4 Version of product ............................ 4 Manufacturer contact: ..........................4 PRODUCT SPECIFICATION ..........................5 Range of applications intended use and general functions ..............5 Dimensions (for transport) ........................5 Specification for electricity and air ......................
  • Page 3 Replacing the feeding sensor ......................38 Replacing the finger sensor ......................... 39 24 volts power supply ......................... 39 MAINTENANCE AND REPARATIONS BY TECHNICIANS FROM KLR SYSTEMS INC........40 Contact information for service technicians ....................40 LISTS OF SPARE PARTS AND CONSUMABLES ....................41 CHECK LIST ..............................

  • Page 4: Safety Precautions

     Any modifications with any aspect of the mechanical, safety, electrical design, design, or any parts connected with the equipment will void the warranty and liability of KLR Systems. If a change is required, contact KLR Systems for approval. All technical handling must be done by a qualified technician or by KLR Systems;...
  • Page 5 CAUTION  Safety switches: DO NOT bypass any safety components for any reason. Violation will void all warranties and responsibility from KLR Systems. If a safety component is broken, it must be replaced before starting the machine;  Safety panel (fix panel) or safety doors: As a safety, component does not try to remove or unscrew them unless it is necessary for a maintenance operation.

  • Page 6: Identification

    *The machine in the picture is a left version Version of product Serial number: located on the opposite side of the touch screen. Manufacturer contact: KLR SYSTEMS INC. Packaging equipment manufacturer Address: 944 Herons street, City, province, country: Saint-Pie, Quebec, Canada Zip code: J0H 1L0 Phone number: 450-388-0404 Web site: http://klrsystems.com/...

  • Page 7: Product Specification

    Need a 3 pins female jack power cord adapter 18AWG. Provided in the packaging with the machine: PE-01531-15-5P-6 In case of loss, order from KLR to get a new one and be sure to have the cord as per requirement for your machine.

  • Page 8: Installation

    Mounted directly on a conveyor: Of course, the KLR.950 is designed to be installed on KLR equipments, such a conveyor. The brackets are attached to the body and are easy for removing quickly the machine from the conveyor. Take note this...
  • Page 9 Assembling the clips holder: The clips holder is attached with these threaded 1/4-20 holes: To install it, it is needed:  Two (2) PM-00278;  Two (2) 1/4-20 socket head 2 ¼ inches long;  Two (2) 1/4 washer;  Two (2) 1/4 lock washer;...

  • Page 10: Minimal Space Required

    Minimal space required Minimal space required to install this equipment. Here are the overall dimensions of the KLR.950 alone:...
  • Page 11 Those guides should at least be present until the bag tail is engaged into the KLR.950 bag closer machine. These is another view on the next page. Dimensions are in inches...

  • Page 12: Location Of The Instructions

    View from top Adjustable guide Location of the instructions On the side in the packaging...

  • Page 13: Operation

    OPERATION Before operating the machine, it is important that every operator of the machine and maintenance personnel take part in a training session given by KLR systems technicians. Main screen This screen has most function the user would need on a daily tasks.
  • Page 14  Secure the clips with the back end inserting until it goes into the plunger clearance;  Remove the date sticker off the roll, and keep the clip in the hand;  Make sure the first couple of clips are straight, then delicately insert the clip band into the rail until a restriction is felt.

  • Page 15: Ink Jet Printer Setup

    Note: This section is only for the machine that has the "ink jet printer" option. Moreover, "air printer" is another option available on this equipment. To have more information regarding to air printer, see KLR.930 manual. Press PRINT CONFIGURATION button;...
  • Page 16 When a setup is changed, clips can be loaded into the machine. If the clips are already in, Press LOAD again to dispense 4 clips and print the new setup. Once the tag has been sent to the printer, it is saved in the HMI. Scroll up or down to reach a empty setup or alternativelly a saved one.

  • Page 17: Turn On The Machine

    Position and orientation screen Press the desired space to reach another page. In this page, it is possible to change location and orientation. In order to change orientation, there is a good chance the location needs to be modified as well.

  • Page 18: Adjustment

    Adjustment During running, you may notice some irregularity or unproper closing, here is what to do to fix these problems quickly: 1. Clip is too close to the product: unscrew the angle bracket and rotate the machine slightly toward the exterior of the conveyor; Go to advanced parameters To reach the advanced parameters, press PARAMETERS;...
  • Page 19 Breakoff delay Time the machine is waiting before breaking the clip after the bag sensor as been triggered. However, the machine is only starting this delay when the sensor is triggered back off (at the end of the bag). When the bag is lifting the sensor finger, the sensor is sending the signal. A too short value will result in a bag not completely fitted in the clip.
  • Page 20 Position correction distance This parameter tells the height the receiving clip needs to be. Basically, the clip’s opening needs to be aligned in the middle of both upper and lower belts. Flow Note: Multiple pieces have been removed to clarify the image...

  • Page 21: Configurations

    Configurations Press CONFIGURATIONS Feed pulses Step motor must pulse that numbers of time precisely each time a clip is consumed.
  • Page 22 Loading timeout delay When a clip loading is requested and no clip is engaged into the system, the machine give up after that delay and stop the feeding motor. Clip timeout delay Delay the machine waits before calling a clip run out pop up screen. Each clip cycle runs a timer, and if the machine reaches "clip timeout delay"...
  • Page 23 Breaker forward decel (see picture above) This parameter is for setting the deceleration of the motor during his forward motion. Breaker speed reverse (see picture above) This parameter tells the motor how fast it needs from the "breaker stroke" value to get to the receiving position.

  • Page 24: Miscellaneous Configuration

    Miscellaneous configuration Left/right button Only relevant in the factory setting. Leave as is. Hardware configuration To reach the hardware configuration, press the button at the end of the parameters...

  • Page 25: Maintenance And Cleaning

    MAINTENANCE AND CLEANING Preventive maintenance schedule Here is a quick way to take care of your machine by a preventive maintenance schedule. Due to the complexity of our machine, take note that these procedures are only advices and are subject to change. These time intervals will change according to the usage of the machine: PREVENTIVE MAINTENANCE SCHEDULE...

  • Page 26: Maintenance Steps

    Maintenance steps Changing belts Changing belts in the most common task to do on the bag closer machine. Follow these following steps to change them: Bottom belts 1. Turn OFF the equipment and remove completely the power cord from the machine; 2.
  • Page 27 6. Remove the front belt; 7. Remove the sprocket from the spline shaft. 8. Inspect each bearing to see if they are rolling freely and nothing is stuck in them; 9. Remove the remaining to the first assembly;...
  • Page 28 10. Loosen both set screws (2) using an Allen key 5/64 and remove that part; 11. Remove both spacers and the second plate as well; 12. Remove the rear belt; 13. As the first holder, inspect the sprocket and the three (3) bearings for any damage, looseness, no plastic from bags or product are stuck on them.
  • Page 29 14. Replace the belt. Tensioning will be done at the end if needed. Careful, there are two size of belts 15. Put back the plate by making sure the bearing nut is well engaged into it 16. Insert the spacers and the bevel part, but leave the set screws for later;...
  • Page 30 17. Continue with the next assembly. Like the other one, inspect the sprocket and the bearings. Replace if needed; 18. Replace the front belt. Tensioning will be done later. Careful, there is two size of belt; 19. Put back the front plate, make sure the bearing nut is well engaged into the plate and tight it with the screws;...
  • Page 31 20. Now slide the bevel part against the front assembly and tight the set screws; 21. Now, check the tension of the new belts. If needed, tension it by the bottom head screws behind each holder. An Allen key 1/8 90 degrees is required; Top belts The procedure is different from the bottom assembly: 1.
  • Page 32 4. With an Allen key 1/4, remove completely the top assembly; 5. From now on, the procedure is close to the bottom assembly. Dissemble as shown: 6. When the sprocket is fairly new, it might be relatively tight onto the spline shaft. In that case, use gently a flat screwdriver or a small crowbar as shown;...
  • Page 33 Put the assemble on this side to avoid damage on the finger sensor 7. Continue to disassemble as shown: 8. Inspect both brass sprockets and all six (6) bearings for any damage, looseness or things stuck on them. Replace when needed;...
  • Page 34 9. Reassemble with the new belts by following the reverse order, but by following these tips. Careful, there is two size of belts; Well engaged Well engaged 10. Now, check the tension of the new belts. If needed, tension it by the bottom head screws behind each holder.

  • Page 35: Driving Belt Motors

    Driving belt motors  NEVER remove a motor connector when power is ON. ALWAYS turn OFF the equipment before. Go against this notice can result in material damage. Every stepper motor is the same type. However, the integrated step drive on the belt motors must be set differently than factory setting.

  • Page 36: Disassemble Half Of Top Belt Holder

    Disassemble half of top belt holder That way, there is no need to readjust the height afterward: 1. Unplug gently the finger sensor; 2. Disassemble half of the top belt holder. That way, no need to readjust afterward;...

  • Page 37: Feeder Motors

    Feeder motors If it is needed to replace the motor, follow these steps: 1. Follow the "disassemble half of top belt holder" procedures before continuing; 2. Remove all six (6) bottom head screws. Careful, do NOT pull hard on the assembly after removing those screws because there is a wire connected;...

  • Page 38: Replacing The Jewelry Saw

    6. Replace the motor by reassemble in the reverse order. Replacing the jewelry saw The jewelry saw may need to be replaced at some point over a long period of working time. Usually to fix feeding problem: saw is not biting into the clips but slip. However, it might only be the plunger on the side that does not apply enough pressure on the clips.
  • Page 39 4. Remove all six (6) flat head screws using a 5/32 Allen key; 5. For the last screw, the two (2) hexagonal screws of the screen bracket need to be loosen with a 9/16 wrench; 6. Take off the top frame. If it is too tight to remove, loosen a quarter turn or these flat head screws (remember to retighten them);...

  • Page 40: Replacing The Feeding Sensor

    7. Dislodge the feeder shaft; 8. Remove the jewelry saw with a 3/4 wrench. Make sure the teeth will be oriented down as shown; 9. Replace the saw and reassemble by following the reverse order. Replacing the feeding sensor Follow these steps: 1.

  • Page 41: Replacing The Finger Sensor

    28 volts rather than 24 volts. In order to do set it: Note: From KLR, the power supply setting will always be 28 volts regardless of what options on the machine. But in fact, only the machine that uses an ink jet printer must be cranked to 28 volts 1.

  • Page 42: Maintenance And Reparations By Technicians From Klr Systems Inc

    Use air blowers to get rid of the dust;  Wipe all excess grease;  Sanitize parts that can be in contact with food; MAINTENANCE AND REPARATIONS BY TECHNICIANS FROM KLR SYSTEMS INC. Contact information for service technicians KLR SYSTEMS INC. 450-388-0404 944 Herons street Info@klrsystems.com...

  • Page 43: Lists Of Spare Parts And Consumables

    There are multiple options available for your machine. If you need to order a piece, make sure to look in the right list. If you need assistance, see contact information right above. Suggested spare part list per machine for KLR.950 Numbers Part numbers...

  • Page 44: Check List

    To be transparent to our customer and prove that important steps have not been forgotten. Keep in mind that most of the steps aren’t in this list because of the complexity of the machine, but the steps that are specific to this assembly. START UP CHECK LIST FOR BAG CLOSER KLR.950 General Where...

  • Page 45: Decommissioning Of The Product

    ☐N/A ☐ Switch: Button: ☐N/A ☐ ☐N/A ☐ DATE: ______________________ TECHNICIAN SIGNATURE: ________________________________ DECOMMISSIONING OF THE PRODUCT It is advisable to plan a tour of KLR to reinstall the equipment after a prolonged deactivation or a move, destruction, recycling, disposal. INDEX...
  • Page 47 KLR.950-L-V5 BAG CLOSING MACHINE LEFT SIDE 15.500" 11.156" 47.188" 19.874" 22.936" 8.750" 12.484" 22.190" Page: 1...
  • Page 48 (OPTION) KLR.6250-L PAGE 15 F10-250C36S (2) F02-250S (5) F01-250S (5) KLR.6200-V2-L PAGE 14 BAG CLOSING MACHINE PAGE 3 KLR.6200-L PAGE 13 PM-00278 (2) Page: 2...
  • Page 49 BAG CLOSING MACHINE MECHANIC BOX PAGE 4 F12-250C10S (3) F03-190FS (4) F10-190F14S (4) PR-95094 (1) LOWER TRAINING BELT MECHANIC PAGE 11 F10-164C12S (2) OS-054S (2) PAGE 10 F01-312S (2) PM-00175 (1) F02-312S (2) UPPER TRAINING BELT MECHANIC F10-312C16S (2) PAGE 12 PM-00279 (2) F01-375S (2) STAND...
  • Page 50 PE-08010-HD15-F (1) MECHANIC BOX PE-08012 (15) F11-250C12S (4) NP45-LPS100 F02-250S (5) F01-250S (3) PR-95080-L-V1 (1) F01-164S (2) INK CARTRIDGE OPTION F02-164S (12) F11-164C08S (2) MECANIC BOX MOTOR PAGE 8 PR-95011-V2 (1) MECHANIC BOX RIGHT SIDE PAGE 6 MECHANIC BOX LEFT SIDE PAGE 5 TERMINAL MECHANIC BOX PAGE 7...
  • Page 51 MECHANIC BOX LEFT SIDE F11-190C04S (4) PE-01005 (4) PE-00105C (3) PR-95001-R-V3 (1) PM-00277 (1) PE-01532 (1) F02-190S (4) F10-190F10S (4) F11-164C10S (2) PE-01534 (1) PE-01533 (1) F10-M3-0.5X16S (8) PE-00816 (1) PE-00668 (1) PE-00817 (7) PR-95100 (1) PE-01001 (1) PR-95103 (1) F02-164S (6) F11-164C04S (4) Page: 5...
  • Page 52 MECHANIC BOX RIGHT SIDE P11-00042 (1) F02-190S (4) F11-190F08S (4) PE-00105-PLUG-PG9 (3) PR-95031 (1) P17-00017 (1) PR-95001-L-V3 (1) PR-95030 (1) PM-00275 (1) F01-500S (1) F11-164C04S (4) F03-500CNS (1) F02-164S (4) PE-01001 (3) F11-190C04S (3) PR-95100 (1) Page: 6...
  • Page 53 TERMINAL MECHANIC BOX PE-01351 (2) PR-95109 (1) PE-08020 (1) F03-190FS (4) PR-07108-2K (4) PR-95108 (1) PE-08023 (2) PE-01360 (4) PE-01361 (1) PE-00700 (1) PE-01351 (2) PE-08020 (1) PR-07108-2K (4) PE-08023 (2) PE-01360 (4) PE-08024 (1) PE-01361 (1) PE-08022 (22) PE-08021 (6) PE-08021 (6) PE-08025 (2) PE-08024 (1)
  • Page 54 MECHANIC BOX MOTOR F11-250C12S (1) OW-002S (1) P02-00133 (2) F11-112C06S (2) PE-01517 (1) PE-01518 (1) PR-95014-L-V1 (1) PR-95006-L (1) PR-95122 (1) PR-95015-L-V2 (1) F06-190F06S (1) PR-95038 (1) F10-312C08S (1) F12-190F04S (4) SG-1616IKS (1) PR-95039 (1) F11-190F04S (6) PR-95005 (1) P02-00156 (1) PR-95082 (2) F06-138C04S (2) PR-95083 (1)
  • Page 55 STAND OS-045 (1) PR-95118 (1) PR-95044 (1) (OPTION ADJUSTABLE) PR-95112 (1) (OPTION FIXED) F20-156I (1) PR-06883 (1) (OPTION) PR-95119 (1) (OPTION ADJUSTABLE) PR-95119-1 (1) (OPTION FIXED) PR-95043-V2 (1) F02-312S (2) F13-312C10S (2) F13-375F80 (1) PR-95115 (1) PR-95114 (1) F11-250F08S (2) PR-95113 (1) F03-375CN (1) F13-250C08S (2)
  • Page 56 F11-138C08S (12) F02-138S (12) PE-00105C (1) PR-95099-V2 (1) PR-95097 (1) PR-95096 (1) PR-95098 (1) PE-00626-03 (1) PE-00707 (1) Page: 10...
  • Page 57 PR-95103 (1) PE-01001 (1) LOWER TRAINING BELT MECHANIC PE-00817 (8) PE-00816 (1) F10-190F12S (4) F02-190S (4) F10-M3-0.5X16S (8) PE-01532 (1) PE-01533 (1) PR-95072-V2 (1) PM-01520 (1) PE-01534 (1) F06-164C02S (2) PR-95092 (1) PR-95070-V1 (2) F11-164C06S (5) F12-190F08S (4) F12-312C16S (2) PR-95068-R-V2 (1) PR-95078-V2 (1) F12-M4X20S (4)
  • Page 58 PR-95103 (1) PE-01001 (1) UPPER TRAINING BELT MECHANIC PE-00816 (1) PE-01533 (1) PE-01534 (1) F10-190F12S (4) PE-00817 (8) F02-190S (4) PE-01532 (1) F10-M3-0.5X16S (8) F12-312C16S (2) F06-190F04S (2) F06-164C02S (2) PR-95090 (1) PR-95064-L-V2 (1) PM-01520 (1) PR-95072-V2 (1) PR-95063 (2) F11-190F08S (2) P02-00095 (6) F11-164C06S (5)
  • Page 59 KLR.6200-L PM-00268 (3) F03-375CJLS (4) DR-00010 (1) PM-00114 (2) F16-1125 (2) DR-00004 (2) DR-00013 (1) F06-250C06S (4) DR-00001 (1) DR-00023 (4) F12-190F06S (4) dr-00012 (1) DR-00011 (1) F03-500CLS (1) F01-250S (2) F02-250S (1) F13-250C16S (3) DR-00007 (2) F11-250C06S (1) PM-00269 (1)
  • Page 60 KLR.6200-V2-L DR-00033 (1) DR-00010-V2 (1) PM-00114 (2) F16-1125 (2) DR-00031 (4) F12-190C06S (18) 08-003981A (6) dr-00012 (1) DR-00001 (1) DR-00030 (2) F12-190F06S (4) DR-00011 (1) F03-500CLS (1) F11-250C06S (1) F03-375CJLS (4) PM-00268 (3) F13-250C16S (3) DR-00009 (1) F02-375S (1) F02-250S (1)
  • Page 61 KLR.6250-L DR-00028 (1) F12-190C06S (12) DR-00031 (2) 08-003981A (4) DR-00030 (2) DR-00032 (1) F13-250C16S (3) F01-250S (2) F02-250S (1) F13-250C16S (3) DR-00011 (1) PM-00268 (2) F03-375CJLS (3) F03-500CLS (1) F02-375S (1) F11-250C06S (1) F03-250CS (2) PM-00269 (1) DR-00009 (1) DR-00003L (1)
  • Page 62  ...
  • Page 63 22~28VDC 120V/220V PROeco 120W 24V 5A 14694800000 0VDC TM241CE24T 28V-1 20.4~28.8VDC 0VDC PLC000 HMISTO735 28V-1 12~24VDC 0VDC 10...20% RÉVISION Titre: PLAN ÉLECTRIQUE Concepteur: Date: N. HAMEL 2019-11-18 Dessinateur: Date: S.Mc NICOLL 2019-11-18 DISTRIBUTION Rev: KLR.950.E1 Nom du fichier: Page: KLR.950_PLAN_ÉLECTRIQUE...
  • Page 64 STEPPER PE-01514 DRIVE PE-01533 V+ (12~40VDC) PE-08023-1.8K 1.8 Ohms Q:0.0.4 Q4-1 1.8 Ohms Q:0.0.0 Q0-1 BREAKER RÉVISION Titre: PLAN ÉLECTRIQUE Concepteur: Date: N. HAMEL 2019-11-18 Dessinateur: Date: S.Mc NICOLL 2019-11-18 BREAKER STEPPER Rev: KLR.950.E2 Nom du fichier: Page: KLR.950_PLAN_ÉLECTRIQUE...
  • Page 65 STEPPER PE-01514 DRIVE PE-01533 V+ (12~40VDC) PE-08023-1.8K 1.8 Ohms Q:0.0.5 Q5-1 1.8 Ohms Q:0.0.1 Q1-1 FEEDER RÉVISION Titre: PLAN ÉLECTRIQUE Concepteur: Date: N. HAMEL 2019-11-18 Dessinateur: Date: S.Mc NICOLL 2019-11-18 FEEDER STEPPER Rev: KLR.950.E3 Nom du fichier: Page: KLR.950_PLAN_ÉLECTRIQUE...
  • Page 66 Q:0.0.2 Q2-1 BELT-UP STEPPER PE-01514 DRIVE PE-01533 V+ (12~40VDC) PE-08023-1.8K 1.8 Ohms 1.8 Ohms Q:0.0.2 Q2-1 RÉVISION BELT-DOWN Titre: PLAN ÉLECTRIQUE Concepteur: Date: N. HAMEL 2019-11-18 Dessinateur: Date: S.Mc NICOLL 2019-11-18 BELTS STEPPERS Rev: KLR.950.E4 Nom du fichier: Page: KLR.950_PLAN_ÉLECTRIQUE...
  • Page 67 TM241CE24T PLC000 CLIP SENSOR I:0.0.0 CLIP SENSOR BAG SENSOR I:0.0.1 BAG SENSOR I:0.0.2 SPARE I:0.0.3 SPARE RÉVISION COM1 N.C. Titre: PLAN ÉLECTRIQUE Concepteur: Date: N. HAMEL 2019-11-18 Dessinateur: Date: S.Mc NICOLL 2019-11-18 INPUT Rev: KLR.950.E5 Nom du fichier: Page: KLR.950_PLAN_ÉLECTRIQUE...
  • Page 68 PLC000 Q:0.0.0 BREAKER PULSES Q:0.0.1 FEEDER PULSES Q:0.0.2 BELTS PULSES Q:0.0.3 PRINTER TRIGGER RÉVISION Titre: PLAN ÉLECTRIQUE Concepteur: Date: N. HAMEL 2019-11-18 Dessinateur: Date: S.Mc NICOLL 2019-11-18 OUTPUT Rev: KLR.950.E6 Nom du fichier: Page: KLR.950_PLAN_ÉLECTRIQUE...
  • Page 69 PLC000 Q:0.0.4 BREAKER DIRECTION Q:0.0.5 FEEDER DIRECTION N.C. N.C. RÉVISION Q:0.0.8 BELTS DIRECTION Titre: PLAN ÉLECTRIQUE Q:0.0.9 SPARE Concepteur: Date: N. HAMEL 2019-11-18 Dessinateur: Date: S.Mc NICOLL 2019-11-18 OUTPUT 2 Rev: KLR.950.E7 Nom du fichier: Page: KLR.950_PLAN_ÉLECTRIQUE...
  • Page 70 BAG SENSOR CLIP SENSOR PRINTER COM RÉVISION PRINTER PRW BELT DOWN STEPPER BELT UP STEPPER FEEDER STEPPER BREAKER STEPPER Titre: PLAN ÉLECTRIQUE Concepteur: Date: N. HAMEL 2019-11-18 Dessinateur: Date: S.Mc NICOLL 2019-11-18 TERMINAL BLOCK Rev: KLR.950.E8 Nom du fichier: Page: KLR.950_PLAN_ÉLECTRIQUE...

Table of Contents