Mile Marker 76-50200 Installation & Operator's Manual

Mile Marker 76-50200 Installation & Operator's Manual

2000 lb. winch

Advertisement

Quick Links

Installation & Operator's
Manual
2000 LB. WINCH
76-50200

Advertisement

Table of Contents
loading

Summary of Contents for Mile Marker 76-50200

  • Page 1 Installation & Operator’s Manual 2000 LB. WINCH 76-50200...
  • Page 3: Table Of Contents

    TABLE OF CONTENTS Safety Warnings ..........2 Precautions ............3 Installation Instructions ........4 Mounting Options ..........5 Wiring Instructions ..........6 Winch Operations ..........7 Winching Tips & Techniques ......8 Winch Maintenance ........10 Remote Programming & Troubleshooting ..11 Parts Breakdown & Assembly......12 Warranty ............13 2121 Blount Road Pompano Beach, FL 33069 MileMarker.com 1.800.886.8647 PAGE 1...
  • Page 4: Safety Warnings

    HOIST LEARN TO USE YOUR MILE MARKER WINCH: After winch has been installed, take some time and practice using it so you will be familiar with ALL OPERATIONS. Periodically check the winch installation to ensure that all bolts are tight. To ensure proper operation, carefully inspect for any damaged parts before operating the winch.
  • Page 5: Precautions

    PRECAUTIONS Keeps hands and body away from roller fairlead (steel cable intake slot) when operating. Secure vehicle in position before using winch. Do not exceed winch load weight capacity. Be certain winch is properly bolted to a structure (or vehicle) that can hold the winch load. Always use proper couplings when connecting winch steel cable hook to load.
  • Page 6: Installation Instructions

    If the mounting bolts needed are of different length than those supplied, use a bolt of equal or better quality to that supplied by Mile Marker. Torque the provided 5/16” grade 5 mounting bolts to 12 ft lbs. (1.7kg-m).
  • Page 7: Mounting Options

    Make sure the winch mounting bolts and winch hardware has been checked for proper torque. Sometimes it may be necessary to remove the cable from the winch drum to install the mounting hardware or roller fairlead. All Mile Marker mounting systems come fairlead ready.
  • Page 8: Wiring Instructions

    NOTE: Be sure to mount control box in a location that: does not interfere with any vehicle’s moving/functioning parts, and use electrical cables with similar specifications as that provided by Mile Marker if a substitution is required. CAUTION: Battery cables should not be drawn taut, leave some slack for cable movement. Ensure that they are routed properly with out any interference with the vehicular components that could potentially damage the cable or cause electrical short.
  • Page 9: Winch Operations

    1. Before testing the winch, turn the clutch handle to the Disengaed position. Always wear heavy gloves when handling winch cable. Using a Mile Marker hand saving belt, pull about two feet of cable off the winch drum, and place the clutch handle in the Engaged postion (Fig.
  • Page 10: Winching Tips & Techniques

    Safety Tips • DO NOT DISENGAGE CLUTCH LEVER WHEN THERE IS A LOAD ON THE WINCH. Mile Marker electric winches utilize an automatic load holding brake, therefore no adjustment to clutch is needed to maintain load.
  • Page 11 Self Recovery 1. Always attempt to get the steel cable as straight as possible to the direction of the vehicle. It is acceptable to start a pull at an angle if it is obvious that the vehicle will turn towards the hook anchoring point. Turning the steering wheel will assist the process. It is recommended that the driver is in the vehicle.
  • Page 12: Winch Maintenance

    The cable should be replaced immediately if there are any evident signs of fraying, burrs, or broken strands. Replace the cable with a Mile Marker recommended replacement part and make sure the cable is rated to sustain any load the winch is capable of pulling.
  • Page 13: Remote Programming & Troubleshooting

    REMOTE PROGRAMMING If either the solenoid or remote is replaced, the remote needs to be programmed To clear the previous program, press and hold both IN & OUT buttons simultaneously for 20 seconds until the LED flashing turns solid Press and hold both In & OUT buttons again for 3 seconds until LED turns off and then lights up Solenoid box Remote control...
  • Page 14: Parts Breakdown & Assembly

    PARTS BREAKDOWN & ASSEMBLY ITEM PART# DESCRIPTION ITEM PART# DESCRIPTION 76-50200-01 Clutch knob 76-50200-14 Gear ring 76-50200-02 Spring pin 76-50200-15 Spacer Small bushing Motor end bearing 76-50200-03 76-50200-16 (drum support) assembly 76-50200-04 Drum Solenoid control assembly 76-50200-17 with wireless transmitter...
  • Page 15: Warranty

    Mile Marker freight prepaid unless a determination is made that replacement parts can be sent out which will remedy the problem. Mile Marker will repair or replace any or all winch parts, which after inspection determines to be defective. If the product was purchased in the United States, the owner must contact our warranty department to get a Return Goods Authorization (RGA) number before returning the product.
  • Page 16 2121 BLOUNT ROAD POMPANO BEACH, FL 33069 USA 800.886.8647 MILEMARKER.COM INFO@MILEMARKER.COM...

Table of Contents