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Ingersoll-Rand BXR-60 Instruction Manual For Installation / Operation / Maintenance / Parts
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Ingersoll-Rand BXR-60 Instruction Manual For Installation / Operation / Maintenance / Parts

Ingersoll-Rand BXR-60 Instruction Manual For Installation / Operation / Maintenance / Parts

Reversible plate compactor
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OPERATION / MAINTENANCE
AND PARTS MANUAL
BXR-60
REVERSIBLE PLATE COMPACTOR
021601AB
Read this instruction manual before operating this equipment
CPN 13164496
February 16, 2001
Doosan purchased Bobcat Company from Ingersoll-Rand Company in
2007. Any reference to Ingersoll-Rand Company or use of trademarks,
Revised (01-13)
service marks, logos, or other proprietary identifying marks belonging
to Ingersoll-Rand Company in this manual is historical or nominative
in nature, and is not meant to suggest a current affiliation between
Ingersoll-Rand Company and Doosan Company or the products of
either.

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Summary of Contents for Ingersoll-Rand BXR-60

  • Page 1 CPN 13164496 February 16, 2001 Doosan purchased Bobcat Company from Ingersoll-Rand Company in 2007. Any reference to Ingersoll-Rand Company or use of trademarks, Revised (01-13) service marks, logos, or other proprietary identifying marks belonging to Ingersoll-Rand Company in this manual is historical or nominative...
  • Page 2 BXR-60 REVERSIBLE PLATE CONPACTOR OPERATION AND MAINTENANCE MANUAL COMMUNICATION NO. 13464496 This manual should be used with all related supplemental books, engine and transmission manuals, and part books. Related Service Bulletins should be reviewed to provide information regarding some of the recent changes.
  • Page 3 If you have ANY QUESTIONS about the safe use or maintenance of this unit, ASK YOUR SUPERVISOR OR CONTACT ANY INGERSOLL-RAND DISTRIBUTOR. NEVER GUESS - ALWAYS CHECK. Never make any modifications, additions or conversions which might affect safety without the supplier’s approval. This also applies to the installation and adjustment of safety devices and valves as well as to welding work on load-bearing elements.
  • Page 4 SECTION 1 - SAFETY PRECAUTIONS AND GUIDELINES The electrical equipment of machines is to be inspected and checked at regular intervals. Defects such as loose connections or scorched cables must be rectified immediately. • VERIFY that all the instruction and safety labels are in place and readable. These are as important as any other equipment on the compactor.
  • Page 5 SECTION 1 - SAFETY PRECAUTIONS AND GUIDELINES Any safety devices removed for set-up, maintenance or repair purposes must be refitted and checked immediately upon completion of the maintenance and repair work. • Ensure that all consumables and replaced parts are disposed of safely and with minimum environmental impact. • AVOID, whenever possible, servicing, cleaning or examining the unit with the engine running.
  • Page 6 Performing the checks and and revised, as required, to update and include these changes services described in this manual will help keep your machine in later editions. Ingersoll-Rand reserves the right to modify in good condition. These recommended operation procedures will help you to avoid unsafe practices.
  • Page 7 SECTION 3 - SYMBOL IDENTIFICATION AND METRIC CONVERSION Contents Page INTERNATIONAL MACHINE SYMBOLS ______________________________________________________________ 1 INTERNATIONAL HIGHWAY SYMBOLS ______________________________________________________________ 2 METRIC CONVERSIONS __________________________________________________________________________ 4 INTERNATIONAL MACHINE SYMBOLS The following explains the meaning of international symbols that may appear on your machine LOW ENGINE RPM.
  • Page 8 SECTION 3 - SYMBOL IDENTIFICATION AND METRIC CONVERSION INTERNATIONAL HIGHWAY SYMBOLS The following symbols may also appear in a yellow square instead of a red triangle. uneven road road bends dangerous bend ridge double bend slippery road dangerous descent steep ascent loose gravel carriageway narrows no entry for power driven vehicles...
  • Page 9 SECTION 3 - SYMBOL IDENTIFICATION AND METRIC CONVERSION two-way traffic no entry for vehicles exceeding weight no entry for vehicle axle weight exceeding other dangers no u-turn level crossing no turn direction shown level crossing no entry for power driven vehicles no entry closed to all vehicles in both directions...
  • Page 10 SECTION 3 - SYMBOL IDENTIFICATION AND METRIC CONVERSION TO CONVERT INTO MULTIPLY BY OMREGNET FRA MULTIPLICERES MED pound/sq.in 14.50 kilopascals 100. centigrade fahrenheit (C° x 9/5) + 32 centimeters inches 0.3937 centimeters millimeters 10.0 circumference radians 6.283 cubic centimeters cu.inches 0.06102 degrees (angle) radians...
  • Page 11 SECTION 4 - OPERATING INSTRUCTIONS Contents Page SAFETY CHECKS - PRE-STARTING _________________________________________________________________ 1 INSPECTION PRIOR TO OPERATION ________________________________________________________________ 2 OPERATION _____________________________________________________________________________________ 2 STORAGE ______________________________________________________________________________________ 6 Improper maintenance can be hazardous. Read and understand SECTION 1 - SAFETY PRECAUTIONS AND GUIDELINES before you perform any maintenance, service or repairs.
  • Page 12 SECTION 4 - OPERATING INSTRUCTIONS INSPECTION PRIOR TO OPERATION CHECK ENGINE OIL Before checking or refilling engine oil, be sure the rammer is located on a stable level surface. Do not thread the gauge into oil filler to check oil level. If the oil level is below the lower level line on the dipstick, refill with the proper oil to the upper level (to the neck of oil filler).
  • Page 13 SECTION 4 - OPERATING INSTRUCTIONS 2. Open the FUEL COCK (1, Figure 4-2) located under the fuel tan. Figure 4-2 3. Close the CHOKE LEVER (1, Figure 4-3). If the engine is cold or the ambient temperature is low, close the Choke Lever (1, Figure 4-2) fully.
  • Page 14 SECTION 4 - OPERATING INSTRUCTIONS Figure 4-4 After the engine starts, set the Throttle Lever (Figure 4-5) at the low speed position “LOW” and warm it up without load for a few minutes. Fully open CHOKE LEVER (1, Figure 4-3) gradually. RUNNING 1.
  • Page 15 SECTION 4 - OPERATING INSTRUCTIONS Figure 4-6 4.Close the fuel cock (1, Figure 4-7). Figure 4-7 Do not stop engine suddenly while running at high speed...
  • Page 16 SECTION 4 - OPERATING INSTRUCTIONS LONG STORAGE Discharge fuel (No Smoking !) 1. Remove the strainer cup of the fuel cock, place the strainer over a container and open the fuel cock to discharge fuel from the fuel tank. Remove the carburetor float chamber bolt from the bottom and discharge fuel from the carburetor 2.
  • Page 17 SECTION 5 - FUEL AND LUBRICATION SPECIFICATIONS Contents Page GENERAL INFORMATION ________________________________________________________________________ 1 FLUID CAPACITIES ______________________________________________________________________________ 1 GENERAL INFORMATION Lubrication is an essential part of preventive maintenance, affecting to a great extent the useful life of the unit. Different lubricants are needed and some components in the unit require more frequent lubrication than others.
  • Page 18 SECTION 6 - INITIAL BREAK-IN MAINTENANCE Contents Page ENGINE OIL ____________________________________________________________________________________ 1 GENERAL INFORMATION ________________________________________________________________________ 1 Improper maintenance can be hazardous. Read and understand SECTION 1 - SAFETY PRECAUTIONS AND GUIDELINES before you perform any maintenance, service or repairs. ENGINE OIL Drain the engine oil after the first 20 hours of operation.
  • Page 19 SECTION 6 - INITIAL BREAK-IN MAINTENANCE GENERAL MAINTENANCE Perform the following maintenance checks after the initial break in peroid. 1. Engine RPM is adjusted to: 3,600 - 3,700 min (3,600 - 3,700 rpm ) (With load ). 2. Check Bolts and Nuts for looseness. Tighten it if necessary. 3.
  • Page 20 SECTION 7 - TOUBLE SHOOTING - GENERAL MAINTENANCE Contents Page TROUBLE SHOOTING _____________________________________________________________________________ 1 GENERAL MAINTENANCE ________________________________________________________________________ 2 TIMING BELT REPLACEMENT ______________________________________________________________________ 3 TROUBLESHOOTING 1) Engine fails to start. a) Spark plug is defective Clean or replace. b) Air in the fuel system. Bleed air completely.
  • Page 21 SECTION 7 - TOUBLE SHOOTING - GENERAL MAINTENANCE GENERAL MAINTENANCE 1. Engine RPM is adjusted to: 3,600 - 3,700 min (3,600 - 3,700 rpm ) (With load ). 2. Check Bolts and Nuts for looseness. Tighten it if necessary. 3. Check for fuel and oil leak. 4.
  • Page 22 SECTION 7 - TOUBLE SHOOTING - GENERAL MAINTENANCE TIMING BELT REPLACEMENT 1. Remove the Cover located at the Vibration Unit. Loosen Bolt (1) holding the Pulley (B) until the Timing Belt loosens naturally. 2.To replace the new Timing Belt use the following procedures. a.
  • Page 23 SECTION 8 - 10 HOUR OR DAILY ROUTINE MAINTENANCE Contents Page ENGINE OIL ____________________________________________________________________________________ 1 AIR CLEANER __________________________________________________________________________________ 1 FASTENING HARDWARE _________________________________________________________________________ 1 Improper maintenance can be hazardous. Read and understand SECTION 1 - SAFETY PRECAUTIONS AND GUIDELINES before you perform any maintenance, service or repairs.
  • Page 24 SECTION 9 - 50 HOUR OR WEEKLY ROUTINE MAINTENANCE Contents Page ENGINE OIL ____________________________________________________________________________________ 1 CHECK AND CHANGE ENGINE OIL Before checking or refilling engine oil, be sure the machine is located on a stable level surface and stopped. When checking oil do not thread the oil gauge (1, Figure 9-1) into oil filler to check oil level. If the oil level is below the lower level (2, Figure 9-1) line on the dipstick, refill with the proper oil to the upper level (3, Figure 9-1)(to the neck of oil filler).
  • Page 25 SECTION 10 - 100 HOUR OR MONTHLY ROUTINE MAINTENANCE NOTE * No 100 Hour or Semi-Annual Routine Maintenance is required.* 10-1 10-1,10-2...
  • Page 26 SECTION 11 - 250 HOUR OR QUARTERLY ROUTINE MAINTENANCE NOTE * No 250 Hour or Semi-Annual Routine Maintenance is required.* 11-1,11-2 11-1...
  • Page 27 SECTION 12- 500 HOUR OR SEMI-ANNUAL ROUTINE MAINTENANCE NOTE * No 500 Hour or Semi-Annual Routine Maintenance is required. * 12-1 12-1,12-2...
  • Page 28 SECTION 13 - 1000 HOUR OR ANNUAL ROUTINE MAINTENANCE NOTE * No 1000 Hour or Annual Routine Maintenance is required. * 13-1,13-2 13-1...
  • Page 29 SECTION 14 - ROUTINE ADJUSTMENTS NOTE * No Routine Adjustments required.* 14-1 14-1,14-2...
  • Page 30 SECTION 15 - MISCELLANEOUS AND OPTIONAL EQUIPMENT NOTE * No Miscellaneous or Optional Equipment * 15-1 15-1,15-2...
  • Page 31 SECTION 16 - SCHEMATICS NOTE * No Schematics are necessary for this unit. * 16-1 16-1,16-2...
  • Page 32 SECTION 18 - PARTS MANUAL AFSNIT 18 - RESERVEDELSLISTE SECTION 17 - PARTS MANUAL BXR-60 REVERSIBLE PLATE COMPACTOR...

  • Page 33: Table Of Contents

    TABLE OF CONTENTS BXR-60 TITLE PAGE Table of Contents ..............................A Abbreviations Used In This Manual ........................... B Recommended Service Parts ............................ D ENGINE, CONTROLS, TOOLS & DECALS Vibration Plate and Engine Installation ........................ A.1.2 Controls Installation ............................A.2.2 Carrying Cart Assembly, Tools & Decals ......................A.3.2 For Internal Breakdowns - See Section I.
  • Page 34 STANDARD ABBREVIATIONS Alternating Current Reference As Required Right Hand Authorized Rebuilt Component RHSS Round Head SelfTapping Screw Assy Assembly ROPS Roll-Over Protection System BHCS Button Head Cap Screw Revolutions Per Minute Cu Yd Cubic Yard Society of Automotive Engineers Cylinder Section Direct Current Slotted Fillister Head...
  • Page 35 **Always use Ingersoll-Rand Replacement parts!**...

  • Page 36: Recommended Service Parts

    RECOMMENDED SERVICE PARTS BXR-60 Current Production Quantities are for one unit having the operating hours listed below 0 to 1,000 operating hours Assembly Description Engine – Robin Fuel Filter+ 59853366 Fuel Tank Cap 59854182 Air Cleaner Element+ 59853812 Fuel Strainer Assembly...
  • Page 37 RECOMMENDED SERVICE PARTS BXR-60 Current Production Quantities are for one unit having the operating hours listed below 1,000 to 3,000 operating hours Assembly Description Engine – Robin Recoil Starter 58922261 Speed Control Assembly 59320374 Controls Operating Handle 54693247 Throttle Lever...
  • Page 38 RECOMMENDED SERVICE PARTS BXR-60 Current Production Quantities are for one unit having the operating hours listed below 3,000 operating hours plus Assemble Description Engine – Robin Muffler 59309252 Intake Valve 59330688 Exhaust Valve 59330696 + Designates parts that are to be replaced within the specified time intervals as stated in the maintenance schedule.

  • Page 39: Vibration Plate And Engine Installation

    VIBRATION PLATE AND ENGINE INSTALLATION A.1.2 BXR-60...
  • Page 40 54693163 Support Pin 54693171 Rubber Buffer 54693189 Washer 15 x 30 x 2.6 59831750 54693197 Forward/Reverse Lever Handle 54678149 Bolt M12 x 55 59951848 Friction Spring 54693205 Washer 12.5 x 26 x 2.3 59831750 (Continued on next page) BXR-60 A.1.3...
  • Page 41 VIBRATION PLATE AND ENGINE INSTALLATION (CONTINUED) A.1.4 BXR-60...
  • Page 42 10.5 x 40 x 4.5 54693239 Lifting Hook 59832287 Bolt M10 x 30 54693247 Operating Handle (Includes Items 49 & 50) 59832287 -Bolt M10 x 30 59951632 -Spring Washer 59831511 Throttle Lever 59839100 Throttle Cable 59831529 Band 59843649 Return Spring BXR-60 A.1.5...

  • Page 43: Controls Installation

    CONTROLS INSTALLATION A.2.2 BXR-60...
  • Page 44 Washer 8.5 x 20 x 3.2 54693296 Collar (D) 54693304 Bracket (D) 54693312 Bracket (E) 59952887 Bolt M6 x 16 59833350 Spring Washer 54693320 Rubber 11 x 15 59832931 59952325 Bolt M8 x 25 59835371 Washer 59831560 Lockwasher BXR-60 A.2.3...

  • Page 45: Carrying Cart Assembly, Tools & Decals

    CARRYING CART ASSEMBLY, TOOLS & DECALS A.3.2 BXR-60...
  • Page 46 -Slotted Screwdriver 59839050 -Tool Bag 13164496 -Operation/Maintenance & Parts Manual 54693627 Decal Kit (Includes Items 13 thru 18) 59188011 -Name Plate 59188458 -Decal: Warning 59188300 -Decal: Caution 54693635 -Decal: I-R Logo 54679162 -Decal: I-R Emblem 54693643 -Decal: BXR-60 BXR-60 A.3.3...

  • Page 47: Eccentric Case Installation - Vibration Unit

    ECCENTRIC CASE INSTALLATION - VIBRATION UNIT B.1.2 BXR-60...
  • Page 48 8.5 x 30 x 3.2 54693460 Stop Rubber 59953935 Bolt M8 x 30 59831925 Spring Washer 59835371 Washer 59392993 Bearing Cover (A) 59832535 Bolt M8 x 20 59831925 Spring Washer 59831156 Oil Seal 59393033 O-ring 54693478 Cover 54693486 Wave Washer BXR-60 B.1.3...

  • Page 49: Tension Arm Installation - Vibration Unit

    TENSION ARM INSTALLATION - VIBRATION UNIT B.2.2 BXR-60...
  • Page 50 8.5 x 20 x 3.2 54693585 V-pulley 59393207 7 x 7 x 20 59952325 Bolt M8 x 25 59831925 Spring Washer 59393231 Washer 8.5 x 38 x 4.5 54693593 Collar (G) 54693601 Collar (H) 59953331 Bolt M8 x 50 59831925 Spring Washer BXR-60 B.2.3...

  • Page 51: Robin Engine (58837774) - Internal Breakdown

    ROBIN ENGINE (58837774) - INTERNAL BREAKDOWN I.1.2 BXR-60...
  • Page 52 Air Cleaner Assembly 59853812 -Air Cleaner Element 59305607 -Gasket 59322081 Lockwasher 59322099 Bolt and Washer Assembly 59322107 Spring Washer 59322115 59330613 Crankshaft, Complete 59320135 Spacer 59320143 Spacer 59320150 Spacer 59320168 59320184 59320192 Spring Washer (Continued on next page) BXR-60 I.1.3...
  • Page 53 ROBIN ENGINE (58837774) - INTERNAL BREAKDOWN (CONTINUED) I.1.4 BXR-60...
  • Page 54 Spring Washer 59542878 Washer 59320333 Bolt 59320341 Shaft Assembly 59320358 Clip 59320366 59853895 Rod Spring 59853887 Governor Spring 59320374 Speed Control Assembly (Includes Item 72) 59320382 -Link Pivot 59320390 Wire Bracket 59321703 Flange Bolt (Continued on next page) BXR-60 I.1.5...
  • Page 55 ROBIN ENGINE (58837774) - INTERNAL BREAKDOWN (CONTINUED) I.1.6 BXR-60...
  • Page 56 Set Screw 59330712 Blower Housing 59321752 Flange Bolt 59321745 Flange Bolt 59321802 Clamp 59853390 Stop Button 59321786 Wire Bracket 59321794 Tapping Screw 59330738 Cylinder Baffle (Includes Item 14) 59321745 -Flange Bolt 59322263 Fuel Tank (Continued on next page) BXR-60 I.1.7...
  • Page 57 ROBIN ENGINE (58837774) - INTERNAL BREAKDOWN (CONTINUED) I.1.8 BXR-60...
  • Page 58 Bolt and Washer Assembly N.S.S. Crankcase, Complete (Includes Items 137 thru 142) 59319970 -Valve Guide 59319988 -Stud 59319996 -Stud 59854133 -Ball Bearing 59965152 -Oil Seal 59320002 -Dowel Pin 59320028 Grommet 59320036 Plug 58922410 Gasket 59961102 Insulator N.S.S. Gasket BXR-60 I.1.9...
  • Page 59 When the Comm. # is not Known - Use the Word Index: • Ingersoll-Rand’s Word Index will make this item easy to locate. The Word Index is found in the very back of the book. The items listed are in alphabetical order and may be repeated several times depending on their functional descriptions.
  • Page 60 When the Comm. # is not known - Use the Table of Contents: • Turn to the TABLE OF CONTENTS pages in the front of this manual. These pages show the major systems of the machine divided into FUNCTIONAL GROUPS (identified by capital letters). •...
  • Page 61 ------------------------------------------------------------------------------------------------------------------------ When the Description is Known - Use the Word Index: • Ingersoll-Rand’s Word Index makes any item easy to locate. • Use any of the functional words in the item description to locate the desired item. The items listed are in alphabetical order in the first column of the index and may be repeated several times depending on their functional descriptions.

  • Page 62: Word Index

    Crankcase ______________________________ I.1.9 Crankshaft ______________________________ I.1.3 Operating Handle ________________________ A.1.5 Operation/Maintenance & Parts Manual _______ A.3.3 Decal Kit ______________________________ A.3.3 Decal: BXR-60 __________________________ A.3.3 Decal: Caution __________________________ A.3.3 Piston _________________________________ I.1.5 Decal: I-R Emblem ______________________ A.3.3 Plate, Vibration _________________________ A.1.3 Decal: I-R Logo _________________________ A.3.3...
  • Page 63 Tire & Wheel Assembly ___________________ A.3.3 Tool Bag ______________________________ A.3.3 Tool Kit _______________________________ A.3.3 Valve, Exhaust __________________________ I.1.5 Valve, Intake ____________________________ I.1.5 Valve, Throttle ___________________________ I.1.3 V-belt _________________________________ A.1.3 Vibration Plate __________________________ A.1.3 Wheel Assembly, Tire & __________________ A.3.3 W.1.2 BXR-60...
  • Page 64 59188300 A.3.3 59321786 I.1.7 54693445 B.1.3 59330696 I.1.5 59188458 A.3.3 59321794 I.1.7 54693452 B.1.3 59330704 I.1.5 59305490 I.1.9 59321802 I.1.7 54693460 B.1.3 59330712 I.1.7 59305607 I.1.3 59321828 I.1.9 54693478 B.1.3 59330720 I.1.7 59309252 I.1.7 59321836 I.1.9 54693486 B.1.3 BXR-60 X.1.1...
  • Page 65 59853804 I.1.5 59831925 A.1.3 59853812 I.1.3 A.2.3 59853887 I.1.5 B.1.3 59853895 I.1.5 B.2.3 59854133 I.1.9 59832287 A.1.5 59854141 I.1.9 B.1.3 59854158 I.1.5 59832535 A.1.3 59854166 I.1.5 A.1.5 59854174 I.1.5 B.1.3 59854182 I.1.9 B.2.3 59951632 A.1.3 59832931 A.1.5 A.1.5 X.1.2 BXR-60...
  • Page 66 For Products purchased in the United Sates or Canada that have remained therein throughout the warranty period, Ingersoll-Rand will provide a new part or repaired part, at its election, in place of any part, which is found upon its inspection to be defective in material or workmanship during the warranty period prescribed above.
  • Page 67 Road Development Ingersoll-Rand Company 312 Ingersoll Drive Shippensburg, PA 17257 ©2000 Ingersoll-Rand Company Printed in U.S.A.