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Summary of Contents for Ingersoll-Rand BXR-60
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CPN 13164496 February 16, 2001 Doosan purchased Bobcat Company from Ingersoll-Rand Company in 2007. Any reference to Ingersoll-Rand Company or use of trademarks, Revised (01-13) service marks, logos, or other proprietary identifying marks belonging to Ingersoll-Rand Company in this manual is historical or nominative...
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BXR-60 REVERSIBLE PLATE CONPACTOR OPERATION AND MAINTENANCE MANUAL COMMUNICATION NO. 13464496 This manual should be used with all related supplemental books, engine and transmission manuals, and part books. Related Service Bulletins should be reviewed to provide information regarding some of the recent changes.
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If you have ANY QUESTIONS about the safe use or maintenance of this unit, ASK YOUR SUPERVISOR OR CONTACT ANY INGERSOLL-RAND DISTRIBUTOR. NEVER GUESS - ALWAYS CHECK. Never make any modifications, additions or conversions which might affect safety without the supplier’s approval. This also applies to the installation and adjustment of safety devices and valves as well as to welding work on load-bearing elements.
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SECTION 1 - SAFETY PRECAUTIONS AND GUIDELINES The electrical equipment of machines is to be inspected and checked at regular intervals. Defects such as loose connections or scorched cables must be rectified immediately. • VERIFY that all the instruction and safety labels are in place and readable. These are as important as any other equipment on the compactor.
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SECTION 1 - SAFETY PRECAUTIONS AND GUIDELINES Any safety devices removed for set-up, maintenance or repair purposes must be refitted and checked immediately upon completion of the maintenance and repair work. • Ensure that all consumables and replaced parts are disposed of safely and with minimum environmental impact. • AVOID, whenever possible, servicing, cleaning or examining the unit with the engine running.
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Performing the checks and and revised, as required, to update and include these changes services described in this manual will help keep your machine in later editions. Ingersoll-Rand reserves the right to modify in good condition. These recommended operation procedures will help you to avoid unsafe practices.
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SECTION 3 - SYMBOL IDENTIFICATION AND METRIC CONVERSION Contents Page INTERNATIONAL MACHINE SYMBOLS ______________________________________________________________ 1 INTERNATIONAL HIGHWAY SYMBOLS ______________________________________________________________ 2 METRIC CONVERSIONS __________________________________________________________________________ 4 INTERNATIONAL MACHINE SYMBOLS The following explains the meaning of international symbols that may appear on your machine LOW ENGINE RPM.
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SECTION 3 - SYMBOL IDENTIFICATION AND METRIC CONVERSION INTERNATIONAL HIGHWAY SYMBOLS The following symbols may also appear in a yellow square instead of a red triangle. uneven road road bends dangerous bend ridge double bend slippery road dangerous descent steep ascent loose gravel carriageway narrows no entry for power driven vehicles...
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SECTION 3 - SYMBOL IDENTIFICATION AND METRIC CONVERSION two-way traffic no entry for vehicles exceeding weight no entry for vehicle axle weight exceeding other dangers no u-turn level crossing no turn direction shown level crossing no entry for power driven vehicles no entry closed to all vehicles in both directions...
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SECTION 3 - SYMBOL IDENTIFICATION AND METRIC CONVERSION TO CONVERT INTO MULTIPLY BY OMREGNET FRA MULTIPLICERES MED pound/sq.in 14.50 kilopascals 100. centigrade fahrenheit (C° x 9/5) + 32 centimeters inches 0.3937 centimeters millimeters 10.0 circumference radians 6.283 cubic centimeters cu.inches 0.06102 degrees (angle) radians...
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SECTION 4 - OPERATING INSTRUCTIONS Contents Page SAFETY CHECKS - PRE-STARTING _________________________________________________________________ 1 INSPECTION PRIOR TO OPERATION ________________________________________________________________ 2 OPERATION _____________________________________________________________________________________ 2 STORAGE ______________________________________________________________________________________ 6 Improper maintenance can be hazardous. Read and understand SECTION 1 - SAFETY PRECAUTIONS AND GUIDELINES before you perform any maintenance, service or repairs.
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SECTION 4 - OPERATING INSTRUCTIONS INSPECTION PRIOR TO OPERATION CHECK ENGINE OIL Before checking or refilling engine oil, be sure the rammer is located on a stable level surface. Do not thread the gauge into oil filler to check oil level. If the oil level is below the lower level line on the dipstick, refill with the proper oil to the upper level (to the neck of oil filler).
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SECTION 4 - OPERATING INSTRUCTIONS 2. Open the FUEL COCK (1, Figure 4-2) located under the fuel tan. Figure 4-2 3. Close the CHOKE LEVER (1, Figure 4-3). If the engine is cold or the ambient temperature is low, close the Choke Lever (1, Figure 4-2) fully.
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SECTION 4 - OPERATING INSTRUCTIONS Figure 4-4 After the engine starts, set the Throttle Lever (Figure 4-5) at the low speed position “LOW” and warm it up without load for a few minutes. Fully open CHOKE LEVER (1, Figure 4-3) gradually. RUNNING 1.
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SECTION 4 - OPERATING INSTRUCTIONS Figure 4-6 4.Close the fuel cock (1, Figure 4-7). Figure 4-7 Do not stop engine suddenly while running at high speed...
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SECTION 4 - OPERATING INSTRUCTIONS LONG STORAGE Discharge fuel (No Smoking !) 1. Remove the strainer cup of the fuel cock, place the strainer over a container and open the fuel cock to discharge fuel from the fuel tank. Remove the carburetor float chamber bolt from the bottom and discharge fuel from the carburetor 2.
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SECTION 5 - FUEL AND LUBRICATION SPECIFICATIONS Contents Page GENERAL INFORMATION ________________________________________________________________________ 1 FLUID CAPACITIES ______________________________________________________________________________ 1 GENERAL INFORMATION Lubrication is an essential part of preventive maintenance, affecting to a great extent the useful life of the unit. Different lubricants are needed and some components in the unit require more frequent lubrication than others.
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SECTION 6 - INITIAL BREAK-IN MAINTENANCE Contents Page ENGINE OIL ____________________________________________________________________________________ 1 GENERAL INFORMATION ________________________________________________________________________ 1 Improper maintenance can be hazardous. Read and understand SECTION 1 - SAFETY PRECAUTIONS AND GUIDELINES before you perform any maintenance, service or repairs. ENGINE OIL Drain the engine oil after the first 20 hours of operation.
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SECTION 6 - INITIAL BREAK-IN MAINTENANCE GENERAL MAINTENANCE Perform the following maintenance checks after the initial break in peroid. 1. Engine RPM is adjusted to: 3,600 - 3,700 min (3,600 - 3,700 rpm ) (With load ). 2. Check Bolts and Nuts for looseness. Tighten it if necessary. 3.
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SECTION 7 - TOUBLE SHOOTING - GENERAL MAINTENANCE Contents Page TROUBLE SHOOTING _____________________________________________________________________________ 1 GENERAL MAINTENANCE ________________________________________________________________________ 2 TIMING BELT REPLACEMENT ______________________________________________________________________ 3 TROUBLESHOOTING 1) Engine fails to start. a) Spark plug is defective Clean or replace. b) Air in the fuel system. Bleed air completely.
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SECTION 7 - TOUBLE SHOOTING - GENERAL MAINTENANCE GENERAL MAINTENANCE 1. Engine RPM is adjusted to: 3,600 - 3,700 min (3,600 - 3,700 rpm ) (With load ). 2. Check Bolts and Nuts for looseness. Tighten it if necessary. 3. Check for fuel and oil leak. 4.
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SECTION 7 - TOUBLE SHOOTING - GENERAL MAINTENANCE TIMING BELT REPLACEMENT 1. Remove the Cover located at the Vibration Unit. Loosen Bolt (1) holding the Pulley (B) until the Timing Belt loosens naturally. 2.To replace the new Timing Belt use the following procedures. a.
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SECTION 8 - 10 HOUR OR DAILY ROUTINE MAINTENANCE Contents Page ENGINE OIL ____________________________________________________________________________________ 1 AIR CLEANER __________________________________________________________________________________ 1 FASTENING HARDWARE _________________________________________________________________________ 1 Improper maintenance can be hazardous. Read and understand SECTION 1 - SAFETY PRECAUTIONS AND GUIDELINES before you perform any maintenance, service or repairs.
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SECTION 9 - 50 HOUR OR WEEKLY ROUTINE MAINTENANCE Contents Page ENGINE OIL ____________________________________________________________________________________ 1 CHECK AND CHANGE ENGINE OIL Before checking or refilling engine oil, be sure the machine is located on a stable level surface and stopped. When checking oil do not thread the oil gauge (1, Figure 9-1) into oil filler to check oil level. If the oil level is below the lower level (2, Figure 9-1) line on the dipstick, refill with the proper oil to the upper level (3, Figure 9-1)(to the neck of oil filler).
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SECTION 10 - 100 HOUR OR MONTHLY ROUTINE MAINTENANCE NOTE * No 100 Hour or Semi-Annual Routine Maintenance is required.* 10-1 10-1,10-2...
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SECTION 11 - 250 HOUR OR QUARTERLY ROUTINE MAINTENANCE NOTE * No 250 Hour or Semi-Annual Routine Maintenance is required.* 11-1,11-2 11-1...
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SECTION 12- 500 HOUR OR SEMI-ANNUAL ROUTINE MAINTENANCE NOTE * No 500 Hour or Semi-Annual Routine Maintenance is required. * 12-1 12-1,12-2...
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SECTION 13 - 1000 HOUR OR ANNUAL ROUTINE MAINTENANCE NOTE * No 1000 Hour or Annual Routine Maintenance is required. * 13-1,13-2 13-1...
TABLE OF CONTENTS BXR-60 TITLE PAGE Table of Contents ..............................A Abbreviations Used In This Manual ........................... B Recommended Service Parts ............................ D ENGINE, CONTROLS, TOOLS & DECALS Vibration Plate and Engine Installation ........................ A.1.2 Controls Installation ............................A.2.2 Carrying Cart Assembly, Tools & Decals ......................A.3.2 For Internal Breakdowns - See Section I.
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STANDARD ABBREVIATIONS Alternating Current Reference As Required Right Hand Authorized Rebuilt Component RHSS Round Head SelfTapping Screw Assy Assembly ROPS Roll-Over Protection System BHCS Button Head Cap Screw Revolutions Per Minute Cu Yd Cubic Yard Society of Automotive Engineers Cylinder Section Direct Current Slotted Fillister Head...
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**Always use Ingersoll-Rand Replacement parts!**...
RECOMMENDED SERVICE PARTS BXR-60 Current Production Quantities are for one unit having the operating hours listed below 0 to 1,000 operating hours Assembly Description Engine – Robin Fuel Filter+ 59853366 Fuel Tank Cap 59854182 Air Cleaner Element+ 59853812 Fuel Strainer Assembly...
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RECOMMENDED SERVICE PARTS BXR-60 Current Production Quantities are for one unit having the operating hours listed below 1,000 to 3,000 operating hours Assembly Description Engine – Robin Recoil Starter 58922261 Speed Control Assembly 59320374 Controls Operating Handle 54693247 Throttle Lever...
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RECOMMENDED SERVICE PARTS BXR-60 Current Production Quantities are for one unit having the operating hours listed below 3,000 operating hours plus Assemble Description Engine – Robin Muffler 59309252 Intake Valve 59330688 Exhaust Valve 59330696 + Designates parts that are to be replaced within the specified time intervals as stated in the maintenance schedule.
VIBRATION PLATE AND ENGINE INSTALLATION A.1.2 BXR-60...
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54693163 Support Pin 54693171 Rubber Buffer 54693189 Washer 15 x 30 x 2.6 59831750 54693197 Forward/Reverse Lever Handle 54678149 Bolt M12 x 55 59951848 Friction Spring 54693205 Washer 12.5 x 26 x 2.3 59831750 (Continued on next page) BXR-60 A.1.3...
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VIBRATION PLATE AND ENGINE INSTALLATION (CONTINUED) A.1.4 BXR-60...
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10.5 x 40 x 4.5 54693239 Lifting Hook 59832287 Bolt M10 x 30 54693247 Operating Handle (Includes Items 49 & 50) 59832287 -Bolt M10 x 30 59951632 -Spring Washer 59831511 Throttle Lever 59839100 Throttle Cable 59831529 Band 59843649 Return Spring BXR-60 A.1.5...
TENSION ARM INSTALLATION - VIBRATION UNIT B.2.2 BXR-60...
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8.5 x 20 x 3.2 54693585 V-pulley 59393207 7 x 7 x 20 59952325 Bolt M8 x 25 59831925 Spring Washer 59393231 Washer 8.5 x 38 x 4.5 54693593 Collar (G) 54693601 Collar (H) 59953331 Bolt M8 x 50 59831925 Spring Washer BXR-60 B.2.3...
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When the Comm. # is not Known - Use the Word Index: • Ingersoll-Rand’s Word Index will make this item easy to locate. The Word Index is found in the very back of the book. The items listed are in alphabetical order and may be repeated several times depending on their functional descriptions.
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When the Comm. # is not known - Use the Table of Contents: • Turn to the TABLE OF CONTENTS pages in the front of this manual. These pages show the major systems of the machine divided into FUNCTIONAL GROUPS (identified by capital letters). •...
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------------------------------------------------------------------------------------------------------------------------ When the Description is Known - Use the Word Index: • Ingersoll-Rand’s Word Index makes any item easy to locate. • Use any of the functional words in the item description to locate the desired item. The items listed are in alphabetical order in the first column of the index and may be repeated several times depending on their functional descriptions.
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For Products purchased in the United Sates or Canada that have remained therein throughout the warranty period, Ingersoll-Rand will provide a new part or repaired part, at its election, in place of any part, which is found upon its inspection to be defective in material or workmanship during the warranty period prescribed above.
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