Table of Contents
Advertisement
Quick Links
SAP 100081
Operating Manual
Drum Tippling Clamp
T 416 2H, T 406 2H
T 416 2U, T 406 2U
T 416H
T 416U
T 406H
T 406U
T 416 2H
T 416 2U
T 406 2H
T 406 2U
Edition 06/17
T 416H, T 406H
T 416U, T 406U
Drum Tippling clamp with sideshift and one-sided hydraulic drive, suited
to be used for moving 1 cylindrical steel drums.
Drum Tippling Clamp without sideshift and one-sided hydraulic drive,
suited to be used for moving 1 cylindrical steel drums.
Drum Tippling clamp with sideshift and two-sided hydraulic drive, suited to
be used for moving 1 cylindrical steel drums.
Drum Tippling Clamp without sideshift and two-sided hydraulic drive,
suited to be used for moving 1 cylindrical steel drums.
Original Operating Manual
en
1
Subject to modifications
Advertisement
Table of Contents
Summary of Contents for KAUP T 416H
- Page 1 SAP 100081 Operating Manual Drum Tippling Clamp T 416H, T 406H T 416U, T 406U T 416 2H, T 406 2H T 416 2U, T 406 2U T 416H Drum Tippling clamp with sideshift and one-sided hydraulic drive, suited T 416U to be used for moving 1 cylindrical steel drums.
-
Page 2: Table Of Contents
Operating Manual Contents Page Introduction ............................. 4 Working with this manual ......................4 Warning notes and symbols ..................... 4 Copyright ..........................4 CE-Mark ........................... 5 Qualified and authorised personnel ..................5 Warranty claims based on defects ................... 5 Limits of applicable use ......................5 Safety aspects ............................ - Page 3 Orders for spare parts Export 0049 (0) 6021 865344 0049 (0) 6021 865348 Outside of normal business hours the Kaup – Service Hotline is available to you 365 days a year: 0049 (0) 172 6295 297 Monday - Friday: 5 pm to 7 am Saturday and Sunday: 8 am to 6 pm Kaup GmbH &...
-
Page 4: Introduction
This documentation including all parts is copyrighted. Any use or change outside the narrow limits of copyright law without permission from KAUP GmbH & Co KG is forbidden and liable to prosecution. This applies, in particular, to reproduction, translation, microfilming as well as storage and processing in electronic systems. -
Page 5: Ce-Mark
They are assigned tasks by the equipment owner. Warranty claims based on defects KAUP shall not be liable for any damage to the equipment resulting from: Improper use / operation. Modifications to components. -
Page 6: Safety Aspects
Operating Manual Safety aspects As the user, extend the safety instructions with generally applicable, legal and other measures that ensure a safe and environmentally friendly operation of the attachment. Pay close attention to all safety- and danger-related signs on the attachment and in this operating manual. -
Page 7: Design
Operating Manual Design Clamp with mounting A clamp consists of a clamp body (1) on which conduits (2) are mounted. Cylinders (4) move the conduits (2), which are equipped with sliders (3). Sideshift components (5, 6) – optional (9) - or hooks (7, 8) are optionally attached to the clamp body (1). -
Page 8: Drum Tippling Arms
- screw on - T 416 2U / T 406 2U Modell T 416H / T 406H tilting by 180° on one side Modell T 416 2H / T 406 2H Hydraulically tilting by 180° on both sides Original Operating Manual... -
Page 9: Hydraulically Tilting By 90
Operating Manual 3.2.2 Hydraulically tilting by 90° Variant 4 Modell T 416H / T 406H tilting by 90° on one side Modell T 416 2H / T 406 2H Hydraulically tilting by 90° on both sides 3.2.3 Mechanisch endlos drehbar... -
Page 10: Efficient Equipment Settings On Electric Vehicles
Efficient equipment settings on electric vehicles Please use our reference values for setting the lift trucks and attachments. These are found at www.kaup.de in the Services -> Product Support section. Proper use of the equipment Drum tippling clamps are designed to transport inherently stable steel drums and to tip them forwards. -
Page 11: Improper Use
Operating Manual Improper use Exceeding the allowable load capacity and load centre. Dragging or pushing loads with the attachment Transporting or tipping plastic drums or two drums side by side. Transporting persons with the load or load handling devices Mounting auxiliary equipment on the attachment such that the original mode of usage is changed, (e.g. - Page 12 Operating Manual Using appropriate lifting means, lift the attachment at the positions indicated (1). Demount the lower hooks (2). Mount the attachment on the fork carriage of the lift truck (3). Check that the attachment is correctly seated in the centre lock (4). ...
-
Page 13: Mounting Attachment With Quick Release Bottom Hooks
Chapter 6.1 General. Checking out KAUP-attachments are delivered pre-lubricated. If the attachment has been in storage for a longer period, we recommend that it be lubricated again before being placed in service. See 6. Maintenance and onwards. Failure of the safety devices (e.g. the pressure relief valve and the non-return valve) and incorrect connection of the controls to the actuators can cause malfunctioning of the attachment and damage to it. -
Page 14: Bleeding The Hydraulic System
Operating Manual 4.2.1 Bleeding the hydraulic system Start the lift truck. Move the sideshifter repeatedly in both directions to maximum extent. Repeatedly cycle the clamp from the fully open to the fully closed position. Inspect the hydraulic connections for leakage. 4.2.2 Adjustment after putting into service The hydraulic system is under pressure. -
Page 15: Operation
Operating Manual Make the settings in the numerical sequence and in the direction of the arrows Operation General At least once per working shift, the machine and equipment must be inspected for visible damage and defects. Repeat faults to your superior and have them rectified without delay. Be aware of persons present in the area where you are working or driving and ensure that they are not endangered. -
Page 16: Driving
As a result you need a larger clearance for moving in. Maintenance and servicing General Regular maintenance is essential to ensure reliable operation and long service life of the KAUP attachment Ensure that maintenance and servicing are performed by qualified and authorised personnel only. - Page 17 During any disassembly operations, be sure that parts to be disassembled can easily be removed. For removing parts, use the clearance between bolts and the parts to be removed. Our service videos available at www.kaup.de in the Online Services section may be used for assistance as necessary. Original Operating Manual...
-
Page 18: Significant Modification
The EC Declaration of Conformity is invalidated by a significant modification of the attachment. Modifications to the attachment may only be made with prior approval by the manufacturer. Schedule for routine maintenance and lubricants Lubricants approved and recommended by KAUP Greases Note... -
Page 19: Clamp
Operating Manual 6.3.1 Clamp 6.3.2 Mounting (with or without sideshift) Original Operating Manual... - Page 20 Operating Manual Original Operating Manual...
- Page 21 Operating Manual Daily Check all lines, hoses and connections for leakage and damage. After 50h / every 500h thereafter Check: Screws (11) on the sideshifter housing (12). Screws (17) on the upper hooks (18). Screws (13) on the lower hooks (14). Screws (19) on the spacer (20).
- Page 22 Operating Manual Replace defective supporting rollers (15) in the hooks (14) by removing the screws (13). Using suitable hoisting gear tilt the clamp body (7) forwards away from the fork carriage on the lift truck. Remove the bolts in the hooks, remove the defective supporting rollers (15) and replace them with new ones.
-
Page 23: Drum Tippling Clamp Arm, Hydraulically Tilting By 180
Operating Manual 6.3.3 Drum tippling clamp arm, hydraulically tilting by 180° T 416U / T 406U T 4162U / T 4062U T 416H / T 406H T 4162H / T 4062H Original Operating Manual... -
Page 24: Drum Tippling Clamp Arm, Hydraulically Tilting By 90
Operating Manual 6.3.4 Drum tippling clamp arm, hydraulically tilting by 90° T 406H / T 416H T 4062H / T 416H Variant 1 T 406H / T 416H T 4062H / T 416H Variant 2 29 12 18 17 Original Operating Manual... -
Page 25: Drum Tippling Clamp Arm, Mechanically Rotating
Operating Manual 6.3.5 Drum tippling clamp arm, mechanically rotating After 50h / every 500h thereafter Check: (31) on the cover coatings (32) / pressure plates (33). Model T416 U / T 406U / T416 2U / T 406 2U (37, 38) on the cover coatings (39, 40) / pressure plates (41). Modell T416H / T 406H / T416 2H / T 406 2H (42) on the back parts (43) / plates (44). - Page 26 Operating Manual As necessary Model, hydraulically tilting by 180° (Figure 6.3.3) Renew worn sleeve sleeve bearing (1) and bearing (15) by removing the circlip (17), washer (18), and circlip (12). Pull out the pressure plate (20) to the side and replace any defective parts.
-
Page 27: Identification Plate And Caution Board
(18). Pull the pressure plate (20) out to the side and replace faulty parts. Reinstall the pressure plate (20) including washer (18) and circlips (17). 6.3.6 Identification plate and caution board Number Description KAUP order number only by quality Identification plate department Before putting into operation carefully read and take note of the 0100016401 operating and security instructions. -
Page 28: Troubleshooting
0100016601 to the danger of squashing or shearing. Use suspension point! 0100015001 without, engraved in KAUP – order number ko xxxxxx the material Do not transport two bins at the 0100016201 same time Troubleshooting Troubleshooting should only be performed by qualified and authorised personnel. - Page 29 Operating Manual Fault Possible cause Correction Oil leakage At cylinder WE throttle leaky Replace the WE throttle Sealing kit defective Replace sealing kit Screw fitting is leaking Tighten / seal screw fitting Replace piston rod and Piston rod scored sealing kit Sideshifter When shifting Pressure supplied by the...
-
Page 30: Disposal
Operating Manual Fault Possible cause Correction Drum Tippling Arm Tipping forwards and back WE throttles on the cylinder Adjust the WE throttles on No synchronism unequally adjusted the cylinder Insufficient fluid flow from Increase flow rate of truck's Movement too slow truck's hydraulics hydraulics Increase the pressure from... -
Page 31: Decommissioning And Storage
Store the attachment in a clean, dry environment. Spare parts list (not part of the Operating Manual) EC Declaration of Conformity (Summary) KAUP GMBH & Co. KG • Braunstraße 17 • D-63741 Aschaffenburg we hereby declare that the machinery...