Ier Automatic Systems BL 32 Operating Manual
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Ier Automatic Systems BL 32 Operating Manual

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BL 32 – BL 33
OPERATING MANUAL
(translated from French)
The information contained in this document is the property of Automatic Systems and is confidential. The recipient shall
refrain from using it for any purpose other than the use of the products or the execution of the project to which it refers, and
from communicating it to third parties without Automatic Systems' prior written agreement. Document subject to change
without notice.
BL3x-MT-EN-08
Page 1/59

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  • Page 1 BL 32 – BL 33 OPERATING MANUAL (translated from French) The information contained in this document is the property of Automatic Systems and is confidential. The recipient shall refrain from using it for any purpose other than the use of the products or the execution of the project to which it refers, and from communicating it to third parties without Automatic Systems’...
  • Page 2 Revision page Date Written by Checked by Nature of the modification Jan 25, 2007 SD+JB - Replacement of D1 control board by AS1320 (version 3.6 of the program) => ch 4 added. - Addition of reinforcement stop (ch. 6.6). July 17, 2007 - Update of the balance table (ch 6.5).

  • Page 3: Table Of Contents

    Table of contents SAFETY WARNINGS............................4 GENERAL ..............................5 2.1. General view ..............................5 2.2. Access to internal components........................6 2.3. Switching off the equipment ..........................8 2.4. General conditions of use..........................9 2.5. Emergency operation ............................9 2.5.1. Opening or closing in case of power failure ..................9 2.5.2.

  • Page 4: Safety Warnings

    SAFETY WARNINGS We thank you for having chosen the electrical rising barrier type BL32/BL33 designed and manufactured by Automatic Systems. We are confident that your purchase will fully meet your requirements. However, in order to obtain maximum satisfaction from this equipment for a maximum period of time, we strongly advise you to read this manual carefully before installing the equipment.

  • Page 5: General

    GENERAL 2.1. General view Side door Safety lock with keys Arm fixing jaw Central arm bracket (BL32) Central oval arm bracket (BL33) Hood Housing Fixing braket Heating resistance 1:10 Emergency crank handle 1:11 Automatic Systems logo The information contained in this document is the property of Automatic Systems and is confidential. The recipient shall refrain from using it for any purpose other than the use of the products or the execution of the project to which it refers, and from communicating it to third parties without Automatic Systems’...

  • Page 6: Access To Internal Components

    2.2. Access to internal components 2:1 Motor 2:2 Torque limiter 2:3 Control board 2:4 Abutment 2:5 Drive belt 2:6 Emergency crank switch 2:7 Spring assembly 2:8 Limit switches 2:9 Ground connection 2:10 Identification plate • Fig. 2 shows the internal components of the rising barrier type BL32/BL33 as you see them when you remove the side door.
  • Page 7 3:11 3:16 3:17 3:12 3:15 3:10 3:13 3:14 Légende: 3:1 Motor 3:10 Side door 3:2 Gear box 3:11 Hood 3:3 Motor control board 3:12 Driving rod 3:4 Abutment 3:13 Heater 3:5 Motor belt 3:14 Fixing brackets 3:6 Gear box belt 3:15 Intermediate pulley 3:7 Springs 3:16 Fixing latches...

  • Page 8: Switching Off The Equipment

    2.3. Switching off the equipment • As soon as you open the housing, switch off the power by switching off the main circuit breaker (4:1) located behind the side door (1:1). 4:1 Main circuit breaker 4:2 Ground terminal Fig. 4 The information contained in this document is the property of Automatic Systems and is confidential.

  • Page 9: General Conditions Of Use

    2.4. General conditions of use • Your rising barrier type BL32/BL33 has been designed to operate in any kind of climatic environment, from -35°C to +50°C (thanks to integrated heating resistance), with up to 95% of relative humidity. 2.5. Emergency operation •...

  • Page 10: In Case Of Breakdown

    2.5.2. In case of breakdown The obstacle does not Liquid crystal display is off • Check the general power supply. move • Check the voltage on the circuit breaker (4:1), and check if this late is on. • Check the connection of the control wires referring to the electrical diagram, as well as their tightening.

  • Page 11: Sample Configurations

    SAMPLE CONFIGURATIONS 3.1. Example 1 • The figure below shows an example of uni-directional access. Entry This illustration applies to left-hand driving. For right- hand driving, the configuration changes accordingly. Fig. 6 • The barrier is manually operated by the attendant via a three-push button box (Fig. 6b). The commands are: opening, closing, stop.

  • Page 12: Example 2

    3.2. Example 2 • The figure below shows an example of bi-directional access. The barrier opening is controlled in both directions. Exit Closing loop Opening loop Entry This illustration applies to left-hand driving. For right- hand driving, the configuration changes accordingly. Fig.
  • Page 13 3.3. Example 3 • The figure below shows an example of bi-directional access. The barrier opening is controlled in one direction, and automatic in the other. Exit Opening loop Closing loop Opening loop Entry This illustration applies to left-hand driving. For right- hand driving, the configuration changes accordingly.

  • Page 14: As1320 Control Board

    AS1320 Control board Fuses Stabilised power supply indicator light Menu display screen Menu navigation keys RJ45 communication connector In/Out control connector blocks 5 green LEDs (lit when the board is on) Connectors for presence detectors (for inductive loops) The information contained in this document is the property of Automatic Systems and is confidential. The recipient shall refrain from using it for any purpose other than the use of the products or the execution of the project to which it refers, and from communicating it to third parties without Automatic Systems’...
  • Page 15 The control board is the interface between the user and the barrier, which manages all the latter’s actions, including any possible options. Hereinafter are presented only the functions accessible in Simplified mode and sufficient for daily use of the equipment. For a detailed description of all the functions, their parameter setting, etc, please refer to the manual dedicated to the board (available on request)..

  • Page 16: Prdstd - Bl_Xxx" Menu: Diagnosis And Monitoring

    4.1. “PRDSTD – BL_xxx” Menu: Diagnosis and monitoring This screen appears when the unit is turned on and when there has not been any navigation through the menus in Simplified mode for 100 seconds. Program name Choose a language Date (DD/MM) using the ◄...
  • Page 17 Display of the last 100 events (use ► the ▲ and keys to view preceding events). For the first two seconds, the event number (00 for the last event recorded (= most recent), 01 for the preceding event, and so on), as well as the date (year-month-day) and time (hours- minutes-seconds) of creation are displayed.
  • Page 18 Apparatus out of service. This may be caused by the following Out Of Service events: 1) Time out during opening (see “Open Time Out” message). 2) Time out during closing (see “Close Time Out” error) + allotted number of tries to close have been executed (see "Close Retries"...
  • Page 19 Elapse of the delay defined under the “Max Stop” parameter of Stop Time Out the “TIMING” menu for the regulation of the obstacle position with regard to the Stop. Download of a version of the control board program differing Download Chg Lv1 from the one previously installed.
  • Page 20 Change in the type of barrier: Selection of “curve BL46SR” Curve BL46 SR (“Barrier Type” parameter under the “QUICK START” menu). Change in the type of equipment: Selection of “curve RSB Curve RSB 70&71 70&71” (“Barrier Type” parameter under the “QUICK START” menu).
  • Page 21 Check why the Reader B command is being sustained on the Reader B Hold control board connector block The type of sensor selected is “Analogue Sensor” (“QUICK Position Fail START” ► menu “Positioning"); nevertheless, the obstacle still has to be activated (► “Activate Motor?” ► OK). •...

  • Page 22: Quick Start" Menu: Quick Configuration

    4.2. "QUICK START" menu: quick configuration This menu inspects the parameters that have to be configured before the equipment may be used. Parameter Values Description Definition of the mode of operation of Presence PS1 Function 0 (by default) to 7 Sensor 1: see table below.
  • Page 23 Definition of the type of sensor used to position the obstacle. Positioning To be selected if the position of the obstacle is determined by Limit Switches limit switch interrupters, enabling the extreme positions of the (by default) obstacle to be detected (completely open or completely closed).
  • Page 24 Definition of the equipment type; this allows the program to Barrier Type automatically modify the opening and closing curves. Note 1: The equipment type is stated on the reference plate, inside the housing. Note 2: to change from barrier solution 1 or 2 to solution 3 or 4 (illustration below), 2 phases of the motor have to be inverted.
  • Page 25 Specification of the arm mounted on the barrier; this allows Arm Length the program to automatically modify the opening and closing curves. If the selected length does not correspond to a standard for the barrier selected in the "Barrier Type" parameter, the message "Doesn't Exist"...
  • Page 26 The obstacle remains mechanically locked, thanks to the position of the transmission elements between them. (by default, except for Nevertheless, it is possible to unlock it manually using a BL4x) lever or a crank. The obstacle is unlocked: a pulse is given to take the transmission elements out of alignment;...
  • Page 27 Open Cmd: if active, the obstacle opens. 1 Contact Open Cmd: if inactive, the obstacle closes. STOP Cmd: stop. When the stop is released, the obstacle will continue to open if an OP/Lock Open command is still present, if not the obstacle will close. Note: there is no CL contact in this mode.
  • Page 28 This parameter applies to the analogue sensor (see the 0000 0000 0000 Min Sensor Max (default) (default) (default) “Positioning” parameter above) and allows viewing the current value of the sensor (“Sensor”) (reflection of the 1024 1024 1024 angular position of the obstacle) in its measurement range (“Min"...

  • Page 29: Installation

    INSTALLATION 5.1. Preliminary work on site • This is basically the following: Assembly of the barrier installation basement kit, delivered as an accessory. 60mm Fig. 9b Fig. 9a Pass the four anchoring bolts (9:1) into the holes of the sealing frame (9:4) using a nut (9:2) and a flat washer (9:3) each time.

  • Page 30: Handling And Installing The Unit

    5.2. Handling and installing the unit • The barrier has been packaged in a wood crate for transport. Carry the material to the installation site with the help of a trolley, place the crate upright and dismantle. • Unlock and remove the side door (3:10). Keys are attached on the arm-fixing jaw (1:3) or on the arm bracket (1:4) or (1:5) by means of adhesive tape.

  • Page 31: Installing The Lateral Arm (Bl32)

    5.3. Installing the lateral arm (BL32) 10:2 10:4 10:1 10:3 Fig. 10 Fixing the arm requires two people! Attention: (+ refer to "safety warnings" chapter!) • Remove the three screws (10:1) and flat washers (10:2) from the arm-fixing jaw (10:3). •...

  • Page 32: Installing The Central Arm (Bl32)

    5.4. Installing the central arm (BL32) Fig. 11a 11:2 11:1 11:1 11:2 11:4 11:3 11:4 Fig. 11b 11:5 Fixing the arm requires two people! Attention: (+ refer to "safety warnings" chapter!) • Remove the three screws (11:1) and flat washers (11:2) from each arm lock plate (11:3). On delivery, the lock plates are affixed on the arm brackets (11:4).

  • Page 33: Installing The Oval Arm (Bl33)

    5.5. Installing the oval arm (BL33) 12:4 12:1 12:2 12:3 Fig. 12 Fixing the oval arm requires at least two people, depending on its length! Attention: (+ refer to "safety warnings" chapter!) • Remove the three screws (12:1) and flat washers (12:2) from the twin arm bracket (12:3). •...

  • Page 34: Fixing The Shrouds (Bl32 Only)

    5.6. Fixing the shrouds (BL32 only) 13:7 13:6 13:6 13:7 13:2 13:8 13:5 13:11 13:9 13:4 13:10 13:1 13:3 Fig. 13 Fixing the shrouds requires two people! Attention: • Shrouds need to be installed for an arm boom from 7.01m (6.01m in case an option if fixed to the arm). The stainless steel bracing wires (13:1) are factory-fixed with the collar (13:2) on the arm.

  • Page 35: Dimensional Views And Arm Segments

    5.7. Dimensional views and arm segments Central type Standard (left-hand type) Right-hand type BL32 Fig. 14 BL32 MIN. 3m - MAX. 9m 1100 1160 Weg breedte - Road width Largeur route - Min. conseillé Min. conseillé Fig. 15 MIN. 2m - MAX. 4m Largeur route - Weg breedte - Road width BL33 Fig.
  • Page 36 Arm segment table Lateral arm BL32 Central arm BL32 Arm length (up to) Segment length Arm length (up to) Segment length 3.00m 2.00m 1.45m 3.00m 2.00m 1.10m 4.00m 2.00m 2.45m 4.00m 2.00m 2.10m 5.00m 2.00m 3.45m 5.00m 2.00m 3.10m 6.00m 2.00m 2.00m 2.65m...

  • Page 37: Levelling The Barrier Arm

    5.8. Levelling the barrier arm • The barrier is closed (arm horizontal) if the three conditions below are fulfilled: 1. the motor is stopped; 2. the closing limit switch is activated; 3. the screw (20:4) is flush (without any pressure) with the closing abutment (20:5). 19:1 19:2 19:1...

  • Page 38: Installing The Tip Support

    5.9. Installing the tip support 5.9.1. Standard tip support • The arm tip support is supplied as an option for arm lengths up to 5.00 metres, and as standard equipment from 5.01 metres. • The tip support must be fixed onto a flat and level concrete base by means of four rawlbolts following the instructions of plan Nr CH2656.

  • Page 39: Electromagnetic Tip Support

    5.9.2. Electromagnetic tip support • The electromagnetic tip support, available as an option, must be fixed onto a flat and level concrete base by means of four rawlbolts following the instructions of plan Nr CH1019. Make sure the tip support is positioned as precisely as possible to ensure the best contact possible between the electromagnetic suction disc ( 22:1 ) and the adhesion plate mounted on the arm tip.

  • Page 40: 5.10. Electrical Connections And Initial Power-Up

    5.10. Electrical connections and initial power-up Warning : high leakage current (between 3.5 mA and 5% of the nominal current). Earth connection with a cable of minimum 1 mm² section mandatory before connecting power supply. • Make sure the power supply cables are not live •...

  • Page 41: Adjustments And Technical Interventions

    ADJUSTMENTS AND TECHNICAL INTERVENTIONS WARNING! REMINDER: Y BL32/BL33 OUR RISING BARRIER TYPE COMPRISES A MECHANISM AND VARIOUS ELECTRICAL COMPONENTS NY NEGLIGENCE DURING AN INTERVENTION IN THE MACHINE MAY SERIOUSLY ENDANGER YOUR SAFETY S SOON AS YOU ( 4:1 ) OPEN THE HOUSING SWITCH OFF THE CIRCUIT BREAKER LOCATED BEHIND THE SIDE DOOR E CAREFUL IN HANDLING...

  • Page 42: Belt Tension Adjustment

    6.2. Belt tension adjustment • The tension of the belt(s) must be adjusted after replacement or after a certain time of operation, or when all the motor power cannot be transmitted to the mechanism. As a consequence, the belt slips on the pulleys and there is a formation of black dust.

  • Page 43: Single Belt (Fig. 25A)

    25:2 25:4 25:3 25:1 25:5 10mm 25:6 Fig. 25a Fig. 25b 6.2.1. Single belt (Fig. 25a) Loosen slightly the four screws ( 25:1 ) that fix the motor. If required, slide the motor downwards in its guides ( 25:2 ), remove the old V-belt and fix the new one.

  • Page 44: Limit Switch Adjustment

    • The torque limiter is a safety device and is factory-adjusted. However, some further adjustment may be necessary when the equipment has been installed or after a certain time of operation. Proceed with the adjustment in the following cases: Either the barrier arm does not open easily when a closing movement is reversed. The friction clutch then slips and must be tightened.
  • Page 45 • At the end of a closing or opening movement, the barrier arm stops by means of the limit switches ( 28:1 ) and ( 28:2 ) actuated respectively by the adjustable cams ( 28:3 ) and ( 28:4 ). To check if the position of these two cams is correct, proceed with the following test, after you have made sure that the arm level is correctly adjusted according to paragraph [5.8 Levelling the barrier arm] : Fig.
  • Page 46 The positioning of the limit switch cams will be correct if, when the arm stops in horizontal or vertical position, the motor stops and the bolt (28:7 ) is flush (without pressure) with the corresponding rubber abutment ( 28:5 ) or ( 28:6 ). Electrical closing test Close or open the barrier arm electrically.

  • Page 47: Changing The Arm Model Or The Spring

    6.5. Changing the arm model or the spring • Your barrier type BL32/BL33 has been factory-adjusted according to the arm boom mounted on it. Should you decide at a later stage to mount an arm of a different length, follow the instructions below. Make sure that the arm tube to be replaced is mechanically locked in its open position.
  • Page 48 BL32/BL33 balance table Arm length (up to) Number and Ø of Fixing points Distance "x" springs Lateral arm BL32 3.00m 1 x Ø 10mm 420 mm 3.50m 1 x Ø 10mm 415 mm 4.00m 2 x Ø 10mm 395 mm 4.50m 2 x Ø...
  • Page 49 Fig. 31 If the case arises, mount the shrouds on the new arm referring to paragraph [5.6. Fixing the shrouds] . Make the necessary adjustments referring to paragraphs [5.8Levelling the barrier arm] , [6.1 Arm balance adjustment] , and [6.3 Safety torque limiter adjustment] . Notes: -- If you install an accessory on the barrier arm (road sign, traffic lights, etc.) or remove one, refer to paragraphs [5.8], [6.1] and [6.3] to re-adjust the arm balance.

  • Page 50: Adjustement Of The Reinforcement Stop

    6.6. Adjustement of the reinforcement stop The goal of the reinforcement stop (32:1) is to guarantee the stop of the arm movement during opening of the barrier. Unscrew counternut (32:2) and adjust screw (32:3) position in order to maintain a play of about 5 mm with connecting rod jaw (32:4) when this late is at its Bottom Dead Center (arm vertical).

  • Page 51: Maintenance

    MAINTENANCE • The following operations are to be repeated every 6 to 12 months according to the traffic intensity. Unlock and remove the side door ( 3:10 ). Unlock the two latches ( 3:16 ) from inside and remove the hood ( 3:11 ) if necessary. Clean the interior of the housing.

  • Page 52: Electrical Drawings

    ELECTRICAL DRAWINGS Note : for information only. The reference diagram is inside the equipment. The information contained in this document is the property of Automatic Systems and is confidential. The recipient shall refrain from using it for any purpose other than the use of the products or the execution of the project to which it refers, and from communicating it to third parties without Automatic Systems’...

  • Page 53: Control Blocks Assignment

    8.1. Control blocks assignment In/Out 1 2 3 4 5 6 ......16 connector blocks. Inductive loops connectors. Inductive loops presence detector. Connectors for inductive loops presence detectors. Connector block number The information contained in this document is the property of Automatic Systems and is confidential. The recipient shall refrain from using it for any purpose other than the use of the products or the execution of the project to which it refers, and from communicating it to third parties without Automatic Systems’...
  • Page 54 INPUTS Signals from outside that are received by the control board. There is a green LED under every input pin, which indicates the status (ON/OFF) of the latter. DI1, DI2, DI3, DI4 (cell) : signal from the optional safety cells (see “connecting the presence sensors” below). DI5 (Swing off sens./Lock) : Swing off sensor : for all machines except BL4x, signal emitted by the optional arm swing off detector when it no longer detects the arm on the jaw.
  • Page 55 Connecting the presence sensors The board accepts up to four P resence S ensors (cells and/or loops, the generic term used in the rest of the manual and on the plans, diagrams and display is “PS”). The cells are directly connected to connectors A, B and C (positions 13 to 16). The loops are connected to the X13 connectors (loop x on connector DPx) (cable sections ≤...

  • Page 56: Installation Plans

    INSTALLATION PLANS The information contained in this document is the property of Automatic Systems and is confidential. The recipient shall refrain from using it for any purpose other than the use of the products or the execution of the project to which it refers, and from communicating it to third parties without Automatic Systems’ prior written agreement. Document subject to change without notice. BL3x-MT-EN-08 56/59 page...
  • Page 57 The information contained in this document is the property of Automatic Systems and is confidential. The recipient shall refrain from using it for any purpose other than the use of the products or the execution of the project to which it refers, and from communicating it to third parties without Automatic Systems’ prior written agreement. Document subject to change without notice. BL3x-MT-EN-08 57/59 page...
  • Page 58 The information contained in this document is the property of Automatic Systems and is confidential. The recipient shall refrain from using it for any purpose other than the use of the products or the execution of the project to which it refers, and from communicating it to third parties without Automatic Systems’ prior written agreement. Document subject to change without notice. BL3x-MT-EN-08 58/59 page...

  • Page 59: Ec Conformity Certificates

    10. EC conformity certificate The information contained in this document is the property of Automatic Systems and is confidential. The recipient shall refrain from using it for any purpose other than the use of the products or the execution of the project to which it refers, and from communicating it to third parties without Automatic Systems’ prior written agreement. Document subject to change without notice. BL3x-MT-EN-08 59/59 page...

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