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GMP 89009 Operation & Maintenance Manual
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GMP 89009 Operation & Maintenance Manual

Compressor aftercooler
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Compressor Aftercooler
OPERATION & MAINTENANCE MANUAL
Model 89009
Copyright 2013 by General Machine Products Co., Inc
All rights reserved. No part of this publication may be copied, reproduced or transmitted in any form
General Machine Products Co., Inc
whatsoever without the written permission of
.
GMP • 3111 Old Lincoln Hwy • Trevose, PA 19053 • USA
TEL: +1-215-357-5500 • FAX: +1-215-357-6216 • www.gmptools.com
SEP 2013 USA Ver 1
Page 1 of 16
General Machine Products Co., Inc.
Manual P/N 29536

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Summary of Contents for GMP 89009

  • Page 1 All rights reserved. No part of this publication may be copied, reproduced or transmitted in any form General Machine Products Co., Inc whatsoever without the written permission of GMP • 3111 Old Lincoln Hwy • Trevose, PA 19053 • USA TEL: +1-215-357-5500 • FAX: +1-215-357-6216 • www.gmptools.com SEP 2013 USA Ver 1 Page 1 of 16 General Machine Products Co., Inc.
  • Page 2 REVISION HISTORY Rev # Date Details Author 09/09 Original Issue A Miller 03/12 Updated L Kilpin 09/13 US Version 1 A Konschak Page 2 of 16 General Machine Products Co., Inc.

  • Page 3: Table Of Contents

    CONTENTS 1. Safety Instructions 2. General Description 3. Specification 4. Operating Procedure 5. Maintenance and servicing 6. Spare Parts 7. Layout of equipment APPENDICES Appendix 1 General arrangement drawing C-1227-AS1001 Warranty Page 3 of 16 General Machine Products Co., Inc.

  • Page 4: Safety Instructions

    1. SAFETY INSTRUCTIONS THIS EQUIPMENT MUST ONLY BE USED BY AUTHORISED PERSONNEL, WHO HAVE BEEN SUITABLY TRAINED AND COMPETENT TO DO SO. THESE INSTRUCTIONS ARE TO BE MADE AVAILABLE TO OPERATORS OF THIS EQUIPMENT AT ALL TIMES, FAILURE TO OBSERVE THESE SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS PERSONAL INJURY AND / OR PROPERTY DAMAGE.
  • Page 5 13) Wear ear defenders if noise levels are considered high to prevent ear dam- 14) The machine must be operated on firm ground. 15) Stay clear of pipes under pressure and cables or lines under tension. 16) Only use the machine for its intended purpose. 17) Avoid using the machine in air born dust environments.

  • Page 6: General Description

    2. GENERAL DESCRIPTION This Compressor Aftercooler has been designed to cool compressed air and re- move water droplets prior to the air entering a GMP Tornado Cable Blowing Ma- chine. The Cooler unit is horizontally mounted on a tubular steel frame and is complete with pneumatic wheels and transit handle for easy maneuverability.

  • Page 7: Specification

    3. SPECIFICATIONS Serial No: OPERATING CAPACITIES Max. Working Pressure 12 BAR (175 P.S.I.) Max. Air Compressor flow Rate 12 Cubic Meters / Minute (425 cubic fpm) Max. Air Inlet Temperature 65 Deg. C (150 F) Max. Air Outlet Temperature 50 Deg. C (122 F) Max.

  • Page 8: Operating Procedure

    IT IS IMPERATIVE THAT ALL PERSONS USING, OPERATING OR MAIN- TAINING THIS AFTERCOOLER BE FULLY TRAINED AND COMPETENT TO DO SO, AND HAVE READ THE ENTIRE OPERATING MANUAL. GMP CAN- NOT BE HELD RESPONSIBLE FOR MISUSE OF THIS EQUIPMENT. Refer to section 5.1 for pre-usage checks.
  • Page 9 Adjust the red screw adjuster on the air motor lubricator using a 4mm hex wrench to allow one drip of oil per minute as viewed in the oiler site dome. Air must be on and driving fan for this adjustment. This will be almost closed. (When set, this will not require frequent adjustment) The aftercooler system is now available for use.
  • Page 10 SERVICED EVERY 12 MONTHS, REGARDLESS OF ITS CONDITION OR THE NUMBER OF OPERATING HOURS USED. THIS WILL HELP TO EN- SURE RELIABLE, TROUBLE FREE SERVICE. GMP, CANNOT BE HELD RESPONSIBLE FOR MISUSE OF THIS EQUIP- MENT. 5.1 PRE-USAGE CHECKS ● Check that the oil reservoir on the air motor lubricator is full of a high quality air tool lubrication oil.

  • Page 11: Spare Parts

    5.3 MONTHLY MAINTENANCE  Carry out all the weekly checks as per 5.2 Refer to Operator Manual supplied for the following :- ● Air Motor Aftercooler Condensate Separator Filter –regulator –lubricator 5.4 YEARLY MAINTENANCE Carry out all the monthly checks as per 5.3 ●...

  • Page 12: Layout Of Equipment

    7.0 LAYOUT OF EQUIPMENT 1 AFTERCOOLER 2 FILTER-REGULATOR-LUBRICATOR ASSEMBLY 3 WATER SEPARATOR 4 DRAIN CAN 5 PNEUMATIC WHEEL 6 RUBBER BUFFER PAD 7AIRCOOLER OUTPUT 8 AIRCOOLER INPUT—NOT SHOWN Page 12 of 16 General Machine Products Co., Inc.
  • Page 13 APPENDIX 1 Page 13 of 16 General Machine Products Co., Inc.
  • Page 14 General Machine Products Co., Inc. ("GMP") warrants to the purchaser and/or end user: (1) that a new product sold and manufactured by GMP will be free from original defects in material and workmanship for one year from the date the product was delivered to the purchaser and/or end user, or for the lifetime of the Modular Plug Presser;...
  • Page 15 Design, material and workmanship furnished by others to install or operate a GMP product or part are not covered by this Warranty with respect to GMP's products or parts which are used in that partic- ular assembly.
  • Page 16 GMP • 3111 Old Lincoln Hwy • Trevose, PA 19053 • USA TEL: +1-215-357-5500 • FAX: +1-215-357-6216 • www.gmptools.com Page 16 of 16 General Machine Products Co., Inc.