Summary of Contents for Trinity Highway VORTEQ Premium Lighting
- Page 1 PN 115240 VORTEQ Trailer TMA Revision D October 2017 ® 12/24 Premium Lighting Kit Addendum...
- Page 2 ® rteq raile er 12 2/24 remi Ligh htin g Ki Adde 2525 N. S Stemmons Fr reeway Dallas , Texas 7520 portant: These instru uctions are to be used only in con njunction wit h the ® sembly, mai ntenance, a and repair of f the Vorteq...
-
Page 3: Table Of Contents
Table of Contents Customer Service Contacts ......................3 Important Introductory Notes ......................3 System Overview .......................... 4 Safety Rules for Assembly ......................4 Safety Symbols ..........................5 ® Know Your Vorteq Trailer Lighting Kit ..................6 Recommended Tools ........................6 Lighting Assembly Check List ....................... -
Page 4: Customer Service Contacts
Custo omer Se rvice Co ontacts Trinity H ighway is co ommitted to the highest t level of cus stomer serv vice. Feedba ack regardin g the ® Vorteq Trailer, its as ssembly pro ocedures, su upporting doc cumentation n, and perfor rmance is al lways welcome... -
Page 5: System Overview
Syste m Overv view ® his Lig ghting Kit i is meant to o enhance your Vorte Trailer r experienc ® Vort Trailer is designed to reduce t the risk of in njury to pass sengers of a an errant ve ehicle and to th he driver of... -
Page 6: Safety Symbols
Safety y Symbo ® This sect tion describe es safety sy mbols that m may appear in the Vorte Trailer m manual. Rea ad the manual f for complete safety, asse embly, opera ating, mainte enance, rep air, and serv vice informa tion. -
Page 7: Know Your Vorteq ® Trailer Lighting Kit
® Know w Your V orteq Trailer L Lighting For spec cific assemb ly, maintena ance, or rep pair details; r refer to the state or spe ecifying age ency’s standard drawing(s) and/or Trinit ty Highway s standard lay yout drawing Warn ning: Strict... -
Page 8: Lighting Assembly Check List
Lighti ing Asse embly C Check Li TRUCK HA ARNESS JUNCTION B AIN HARNESS 118168B 115481B 8165B CLEARAN NCE FRONT H ARNESS CLEARANCE E ROUND AMB LEARANCE RO OUND GROMM 118163B 115621B 5076B REFLECT TOR AMBER REAR SILL H HARNESS AILLIGHT RED 116633B 118167B... - Page 9 CLEARAN NCE REAR HA ARNESS ICC LICENSE E HARNESS CENSE GASKE (LONG) 118162B 118161B 5056B LICENSE LAMP LICENSE LAM MP COVER CENSE PLATE E BRACKET 115612B 113758B 3757B 115613B CLEARAN NCE RETANGU ULAR RED FRONT LIGHT T BRACKET EAR LIGHT BR RACKET 115626B 605497G...
- Page 10 HEX,1/4,G WASHER, LO OCK,1/4, G OLT 1/4 X 1 G5 115946G 118085G 3508G NUT,HX,N NYLON LOCK,# #10-32,S WASHER FLA AT, #10 REW, SOCKET T HD, #10-32X3 3/4,S 116019B x 12 117985B x 12 6999B TAILLIGH T YELLOW, T URN 24V CLIP LOCK *SUPPLIED D WITH REA...
-
Page 11: Vorteq ® Premium Lighting Overview
® Vorteq Prem mium Lig ghting O Overview 1. F Full system m illustratio on (Front) ( (Primary lig ghting com mponents) Cable Loo Wire Harness Cable Loop w/7 pin conne ector Cable e Loop e Note Below Figure 1 Note: For Arrowboa ard equipped... - Page 12 Full system m illustratio on (rear) (P Primary ligh hting com ponents) Wire Harnes ss (118162B) Rear Clearan nce (Long) Wire Harness Main Cable (1 18165B) Wire Harne ess (118164B Rear Cleara ance (Short) Wire e Harness Rear Sill ( (118167B) ire Harness Rear Sil...
- Page 13 Light G Grommet ear Light Bra acket learance Lig Tail Light Mounti ing Hardware ight Gromme Detail D (Rig ght) Mounting Hardware Gasket Sealed Ligh Mountin Hardwa Gasket nting Hard dware Cable Gr rommet License Pla License Pla ate Light Brack Licens se Plate...
-
Page 14: Wire Harness Plug Connections
Cleara ance Ligh Gask Detail F Detail G Wire H Harness s Plug C onnecti Main Harn ness Main Ha arness PN 1181 165B Rear Sill H arness PN 118167 Harness Cla amp PN 1141 102B to Main Harn ness Socket after connec ction to Rear Clearance... -
Page 15: Clearance/Marker Lamp Harness Identification
Cleara ance/Ma arker La mp Harn ness Ide entificat Forward d clearance e lights hav ve the long g two-wire harnesses s with ring g terminal ends provided d to connec ct to the jun nction box s stud connec ctions (PN 1 118163B). -
Page 16: Clearance/Marker Light Connections
Cleara ance/Ma arker Lig ght Conn nections Impo ortant: Be s sure to pay y attention t to plug orie entation wit h respect to o the marke er lamp. Bo oth the plug g and the la amp have p positive (+) and negativ ve (-) -
Page 17: Lighting Harness Assembly
Lighti ing Harn ness Ass sembly e fish tape to ed/pull harne rough tube. Main Har rness (1181 165B) ommet 5079B Figure 3 Wire Tie Grommet Rear Sill H Harness Main H Harness 17784B) (115079B) (11816 65B) (118167B) Figure 4 Harnes ss Clamp (11410... -
Page 18: Tongue Wiring
Tongu ue Wirin unction Box 15481B) 1/4” x 1” Scr (116891G) 3/8” Strap Front H Harness (117521G) (118163 5/8” Strap (117522G) Main Harnes (118165B Grom (1150 79B) Figure 7 Attach the M Main Harne ess along th he inside o of tongue a as shown a above. -
Page 19: Harness Routing On Tongue Assembly
Harne ess Rout ting on T Tongue Assembly Figure Figure 9 5/8” St trap (117522G 3/8” S Strap (117521 Figure e 10 Figure 11 www.trinit tyhighway.com Revisio on D October r 2017... - Page 20 Insert G Grommets and pass M Main Harne ess throug gh to End S Sill Harnes Gromme 3/16 6” Tie See Det tail A (115079B (117 784B) See Det tail B Rear Left Tail lights (115617B Rear Rig ht Taillights (115 5617B) Deta...
-
Page 21: Clip Locks
Clip L Locks Place C Clip Locks on End S Sill Harnes s, one per r side on t the Outsid de Plate of f the Impact Head. Detail Clip Lo Figure 13 Impo ortant: Finis sh all wiring and routing before asse embling light ts and hardw... -
Page 22: Component Light Assembly And Hookup
Comp ponent L Light As sembly and Ho okup A. T Taillights (W Wiring not shown for r clarity) Impo ortant: Finis sh all wiring and routing before asse embling light ts and hardw ware. Lock Washer (118085G) Hex Nut 115946G) Rear Ligh ht Bracket... - Page 23 B. F Fender Mar rker Lights Impo ortant: ug Harness into Lamp and then m mount Lamp p and Gask ket to Fende er (see “Clea arance/Mark ker Light Con nnections” o on p. 15). Impo ortant: sure to pass s Harness t hrough Grom mmet Hole...
- Page 24 C. F Front Marke er Light As ssembly Hex Bolt (113694G) Flat W Washer (117 7014B) Front Lig ght Bracket (117014B) Clearanc ce Round Gro ommet (117 7014B) x Nut 7014B) Lock Washer (117 7014B) earance Rou nd Amber (117014B) Reflect tor Amber (117...
- Page 25 D. IC CC & Licen nse Plate Hex L Lock Nut (1153 349B) at Washer 8069B) Cleara ance Red LED (11562 26B) ead Screw 17014B) Grom mmet See wa arning Clea rance Gaske (115057B License e Lamp License Light Brack (1137 758B) (11375...
- Page 26 E. J unction Bo ox Connec ctions Junction n Box Truck C Connector (11548 81B) (118 8168B) gure 19 Figure 20 a) S Slide cable clamps on nto harnes sses. b) S Slide cables s through rubber gro ommets. c) F Fasten junc ction box t o tongue p...
-
Page 27: Final Checklist Before Connecting To Truck
Final Checklist Before Connecting to Truck □ Ensure all plugs are connected correctly and are tight □ Check wire routing for completeness and ensure wire loops are clear of tires, suspension, and obstructions □ Inspect Ring Terminal placement at the Junction Box to ensure that Ring Terminals are tight and are not touching adjacent Terminals □... -
Page 28: Lighting Assembly, Led, 12V, Sae, Vorteq
www.trinit tyhighway.com m Revisio o n D October r 2017... - Page 29 www.trinit tyhighway.com m Revisio o n D October r 2017...
- Page 30 www.trinit tyhighway.com m Revisio o n D October r 2017...
-
Page 31: Lighting Assembly, Led, 24V, Sae, Vorteq
www.trinit tyhighway.com m Revisio o n D October r 2017... - Page 32 www.trinit tyhighway.com m Revisio o n D October r 2017...
- Page 33 www.trinit tyhighway.com m Revisio o n D October r 2017...
- Page 34 Notes: www.trinityhighway.com Revision D October 2017...
- Page 35 Notes: www.trinityhighway.com Revision D October 2017...
- Page 36 For more complete information on Trinity Highway products and services, visit us on the web at www.trinityhighway.com. Materials and specifications are subject to change without notice. Please contact Trinity Highway to confirm that you are referring to the most current instructions.
Need help?
Do you have a question about the VORTEQ Premium Lighting and is the answer not in the manual?
Questions and answers