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Zellweger Lumidor MicroMAX+ User And Maintenance Manual

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M U L T I G A S D E T E C T I O N
U S E R A N D M A I N T E N A N C E M A N U A L

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Summary of Contents for Zellweger Lumidor MicroMAX+

  • Page 1 M U L T I G A S D E T E C T I O N U S E R A N D M A I N T E N A N C E M A N U A L...
  • Page 2 Use only the approved accessories indicated in this manual. by Zellweger Analytics, its distributors or the agents of either of them, that in any way alter the terms of this warranty; that Zellweger Analytics and its distributors shall in no event be liable for any consequential or incidental Do not connect the instrument to a PC in a potentially hazardous environment.

  • Page 3: Table Of Contents

    7.12 Archiving Data Zeroing 7.13 Recovering Data Programming 7.14 Getting Help Programming Options 7.14.1 Using MaxPlus Log Help Setting Date Format 7.14.2 Zellweger Analytics on the Web Setting Date/Time and Daylight Savings 7.14.3 Customer Support Auto-zeroing 7.14.4 MaxPlus Log Version and Copyright...

  • Page 4: Preparation For Use

    M U L T I G A S D E T E C T I O N TABLE OF CONTENTS PREPARATION FOR USE SUBJECT SECTION PAGE 1.1 UNPACKING Check for these items: Maintenance • Packaging (retain for possible future use) Battery Installation •...

  • Page 5: General Description

    M U L T I G A S D E T E C T I O N GENERAL DESCRIPTION USER SELECTABLE POWER SOURCE User has an option of powering instrument either with the supplied NiMH rechargeable battery pack or with four “AAA” alkaline cells (use only the cells that are approved for use), mounted in the supplied battery holder.

  • Page 6: Operating Instructions

    4.0 and 4.2 volts. 19.5 DATA LOGGING There are 2400 data points for storage of up to 200 hours of data. LOW ALARM A data logging kit is available to purchase from Zellweger Analytics. APPROVALS Intrinsic Safety: 23.5 • MicroMAX + (Standard MicroMax Plus) HIGH ALARM UL Classified ‘Class I, Divisions 1 &...

  • Page 7: Turn-On

    M U L T I G A S D E T E C T I O N OPERATING INSTRUCTIONS OPERATING INSTRUCTIONS 4.1 TURN ON After charging the instrument, or installing fresh alkaline batteries, turn instrument on in Each standard mode option is available by depressing the MODE button sequentially. clean air, by depressing the ON/OFF button until a confirming beep is heard.

  • Page 8: Continuous Monitoring

    “DANGER.”. 3) Low flow or pump fail alarm is indicated by a continuous audible alarm, flashing LED, Zellweger Analytics recommends that the supplied dust filter (Part number 16PFC) be and the words “LOW FLOW” or “PUMP FAIL” displayed.

  • Page 9: Clearing Memory

    If this procedure is followed, the calibration interval can normal operating mode. be up to 90 days. If your calibration procedures do not permit daily checking of the sensors, Zellweger Analytics recommends the following procedure to establish a safe and prudent check 4.8 TURN OFF schedule.

  • Page 10: Calibration Procedure (When All Calibration Gases Are In A Single Canister)

    M U L T I G A S D E T E C T I O N CALIBRATION CALIBRATION 5.2 CALIBRATION PROCEDURE (WHEN ALL CALIBRATION GASES 5.3 CALIBRATION PROCEDURE (WHEN NOT ALL CALIBRATION ARE IN A SINGLE CANISTER) GASES ARE IN A SINGLE CANISTER) CAUTION CAUTION Calibration should be carried out only in a clean air environment,...

  • Page 11: Zeroing

    M U L T I G A S D E T E C T I O N CALIBRATION PROGRAMMING 5.4 ZEROING 6.1 PROGRAMMING OPTIONS Programming options allow user to customize the MicroMax +. Some options are CAUTION available in the user set-up mode (See Appendix D Mode Sequence, User Set-up Mode) and some are available only in supervisory mode.

  • Page 12: Setting Date Format

    M U L T I G A S D E T E C T I O N PROGRAMMING PROGRAMMING 6.2 SETTING DATE FORMAT 6.3 SETTING DATE/TIME AND DAYLIGHT SAVING This function enables user to choose the correct date format. The default date format is To set date and time enter the supervisory mode (Section 6.1 Programming Options) and MM/DD/YYYY (MONTH/DAY/YEAR), as is customary in the USA.

  • Page 13: Auto-Zeroing

    M U L T I G A S D E T E C T I O N PROGRAMMING PROGRAMMING 6.4 AUTO ZEROING 6.7 RESTORING FACTORY DEFAULTS The factory default setting is automatic zeroing during start-up, each time the instrument is This supervisory option restores the instrument to all factory default settings.

  • Page 14: Data Logging

    M U L T I G A S D E T E C T I O N DATA LOGGING DATA LOGGING 7.4 UNINSTALL PROCEDURE WARNING ➞ For Windows XP users, go to Start Control Panel. For other Windows users, go to Start Do not connect the instrument to a PC in a potentially hazardous environment.

  • Page 15: Downloading Information From The Micromax

    M U L T I G A S D E T E C T I O N DATA LOGGING DATA LOGGING 7.7 DISPLAYING AND PRINTING DATA 7.6 DOWNLOADING INFORMATION FROM THE MICROMAX + The Download function allows you to transfer data from the instrument to the computer. 7.7.1 MAIN SCREEN Follow procedures indicated in Section 7.5 Starting the Program.

  • Page 16: Graph Screen

    M U L T I G A S D E T E C T I O N DATA LOGGING DATA LOGGING 7.7.2 GRAPH SCREEN 7.7.1 MAIN SCREEN Information on the Graph To view all the available data files, click on the File menu and then on Open, or simply click Screen includes the following on the Open button on the toolbar.

  • Page 17: Current Calibration Records

    M U L T I G A S D E T E C T I O N DATA LOGGING DATA LOGGING 7.7.4 CALIBRATION HISTORY 7.7.3 CURRENT CALIBRATION RECORDS Each calibration record Each calibration contains the following record contains (See Figure 10): the following •...

  • Page 18: Instrument Parameters

    M U L T I G A S D E T E C T I O N DATA LOGGING DATA LOGGING 7.7.5 INSTRUMENT PARAMETERS • Daylight Saving: This feature allows the instrument to be adjusted to daylight saving time. The default setting is ON. To turn on this feature, select OFF for Daylight Saving. To display the instrument parameters, •...

  • Page 19: Editing Location

    M U L T I G A S D E T E C T I O N DATA LOGGING DATA LOGGING • Confidence Beep: The confidence beep is a visual flash, accompanied by an audible beep 7.8 EDITING LOCATION every 20 seconds to reassure user that the instrument is working. The default setting is OFF . The Edit Location function allows you to modify the location for a specific download.

  • Page 20: Importing Files

    User can access different areas of the Zellweger Analytics website from the program. From brings up the Archive Data dialog the Main Screen, click on Help, click on Zellweger Analytics on the Web and then select the box (See Figure 13), which lists all Figure 13 A screenshot of the Archive Data dialog box.

  • Page 21: Maintenance

    M U L T I G A S D E T E C T I O N MAINTENANCE MAINTENANCE 8.1 BATTERY INSTALLATION 8.3 NiMH BATTERY PACK INSTALLATION Refer to Section 8.1 Battery Installation. CAUTION 1) Remove existing battery pack. Use only MPRO NiMH rechargeable battery pack or MPRO alkaline battery holder with 4 each of the following alkaline cells only: Duracell Pro-cell-2400, Duracell MN-2400 and 2) Insert the MPRO NiMH rechargeable battery pack into battery compartment as Eveready E-92 or EN-92.

  • Page 22: Removing And Adding A Sensor

    M U L T I G A S D E T E C T I O N MAINTENANCE MAINTENANCE 8.6 REMOVING AND ADDING A SENSOR 8.10 STORAGE If the instrument will be out of service for more than 2 months: CAUTION 1) Charge NiMH battery pack.

  • Page 23: Troubleshooting

    M U L T I G A S D E T E C T I O N TROUBLESHOOTING TROUBLESHOOTING 9.1 SENSOR NOT RECOGNISED 9.4 “CALIBRATION FAIL” MESSAGE When “XXX” is shown in sensor position on the display, it indicates a missing or defective Check for proper gas concentration and expiration date.

  • Page 24: Appendix A Specifications

    M U L T I G A S D E T E C T I O N APPENDIX A. SPECIFICATIONS APPENDIX A. SPECIFICATIONS A. MECHANICAL G. GAS RANGES AND RESOLUTION Dimensions 4.75”L x 3”H x 1.8”D (120.65mm x 76.2mm x 45.72mm) SENSOR INSTRUMENT RANGE RESOLUTION...
  • Page 25 M U L T I G A S D E T E C T I O N APPENDIX A. SPECIFICATIONS APPENDIX A. SPECIFICATIONS I. USER PROGRAMMABLE HIGH AND LOW ALARM SET POINTS K. USER PROGRAMMABLE CALIBRATION GAS LEVELS SENSOR INCREMENT LOW RANGE/(DEFAULT) HIGH RANGE/(DEFAULT) SENSOR...
  • Page 26 M U L T I G A S D E T E C T I O N APPENDIX A. SPECIFICATIONS APPENDIX A. SPECIFICATIONS M. CROSS SENSITIVITY DATA – CROSS SENSITIVITY DATA-TOXIC SULPHUR DIOXIDE CONCENTRATION (PPM) TYPICAL RESPONSE (PPM) CARBON MONOXIDE Carbon Monoxide 300ppm <3ppm...
  • Page 27 M U L T I G A S D E T E C T I O N APPENDIX A. SPECIFICATIONS APPENDIX A. SPECIFICATIONS AMMONIA HYDROGEN CYANIDE CONCENTRATION (PPM) TYPICAL RESPONSE (PPM) CONCENTRATION (PPM) TYPICAL RESPONSE (PPM) Hydrogen Sulfide 0 (NOTE 1) Hydrogen Sulfide Sulfur Dioxide Sulfur Dioxide...
  • Page 28 M U L T I G A S D E T E C T I O N APPENDIX A. SPECIFICATIONS APPENDIX A. SPECIFICATIONS CHLORINE DIOXIDE CHLORINE CONCENTRATION (PPM) TYPICAL RESPONSE (PPM) CONCENTRATION (PPM) TYPICAL RESPONSE (PPM) Hydrogen Sulfide 0 (Note) Hydrogen Sulfide Neg.
  • Page 29 M U L T I G A S D E T E C T I O N APPENDIX A. SPECIFICATIONS APPENDIX A. SPECIFICATIONS LEL CROSS SENSITIVITY DATA NITROGEN DIOXIDE GAS/VAPOR RELATIVE SPAN GAS/VAPOR RELATIVE SPAN Acetone Methane CONCENTRATION (PPM) TYPICAL RESPONSE (PPM) Allyl Alcohol Methanol Benzene...

  • Page 30: Appendix B Turn-On Sequence

    M U L T I G A S D E T E C T I O N APPENDIX A. SPECIFICATIONS APPENDIX B. TURN-ON SEQUENCE (2) The actual gas concentration applied to an instrument, when an LEL reading is observed. Max time from “Turn On” to “Ready” does not exceed 80 seconds. Gas concentration applied (LEL) = Instrument reading (LEL) x relative span of calibration gas ----------------------------------------------------------------------...
  • Page 31 M U L T I G A S D E T E C T I O N APPENDIX B. TURN-ON SEQUENCE APPENDIX C. MODE SEQUENCE, STANDARD SEQUENCE DISPLAY SPEAKER DISPLAY SPEAKER 20.1 0 DEFAULT 19.5 10 VALUES PEAK RATING LOW ALARM BEEP SHOWN BEEP...

  • Page 32: Appendix D Mode Sequence, User Set-Up Mode

    M U L T I G A S D E T E C T I O N APPENDIX D. MODE SEQUENCE, USER SET-UP MODE APPENDIX D. MODE SEQUENCE, USER SET-UP MODE Note: See Appendix C Mode Sequence, Standard Mode for how to enter User Set-up Mode. CALIBRATION DISPLAY SPEAKER...
  • Page 33 M U L T I G A S D E T E C T I O N APPENDIX D. MODE SEQUENCE, USER SET-UP MODE APPENDIX D. MODE SEQUENCE, USER SET-UP MODE CALIBRATION CALIBRATION FAILURE SPEAKER SPEAKER BEEP APPLY GAS CALIBRATING PLEASE WAIT “CALIBRATION COMPLETE”...

  • Page 34: Appendix E Alarm Modes

    M U L T I G A S D E T E C T I O N APPENDIX E. ALARM MODES APPENDIX E. ALARMS MODES SPEAKER SPEAKER 20.9 0 20.9 0 WARNING LOW BATTERY LOW BATTERY P 08:49 LOW GAS ALARM P 08:49 WARNING FLASH...

  • Page 35: Appendix F Charging Screens

    M U L T I G A S D E T E C T I O N APPENDIX F. CHARGING SCREENS APPENDIX G. CALIBRATION KITS BLANK MODEL NO. DESCRIPTION 1) When unit is turned off. MPRO-KIT # 1 Kit containing 58-liter calibration gas cylinder (GFV207- 2) When an attempt is made to turn on but battery CH4, CO, H2S, balance air), regulator with gauge, is very low.

  • Page 36: Appendix H Optional Accessories

    M U L T I G A S D E T E C T I O N APPENDIX H. OPTIONAL ACCESSORIES APPENDIX I. REPLACEMENT PARTS MODEL NO. DESCRIPTION PART NO. DESCRIPTION MPRO-15 Adapter for charging a single battery 20HFC Replacement dust filter MPRO-2 230V 50Hz AC charger MPLUS-DATALOG...

  • Page 37: Appendix J Calibrating With Multiple Canisters

    M U L T I G A S D E T E C T I O N APPENDIX J. CALIBRATING WITH MULTIPLE CANISTERS APPENDIX J. CALIBRATING WITH MULTIPLE CANISTERS Whether the calibration procedure falls under Section 5.2 Calibration Procedure (when all calibration gases are in a single canister) or under Section 5.3 Calibration Procedure MPLUS-4ABCJ (O2, LEL, CO and PH3).
  • Page 38 M U L T I G A S D E T E C T I O N MAN-MPLUS REV: A.0 Zellweger Analytics 400 Sawgrass Corporate Pkwy. Suite 100 Sunrise, FL 33325 Tel: +1 954 514 2700 Toll free: +1 800 538 0363...

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