1. Manuals
  2. Brands
  3. E.L.B. Manuals
  4. Controller
  5. F-350
  6. Operating manual

E.L.B. F-350 Operating Manual

Hide thumbs
Table of Contents

Advertisement

Quick Links

Operating Manual
System F-350
Documentation F-350
Version 2.99/04/2005
Sigrist Doku 10204E, Ver. 3

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the F-350 and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Summary of Contents for E.L.B. F-350

  • Page 1 Operating Manual System F-350 Documentation F-350 Version 2.99/04/2005 Sigrist Doku 10204E, Ver. 3...

  • Page 2: Ec Declaration Of Conformity

    EC Declaration of Conformity E.L.B. Ex-Geräte We hereby confirm the conformity of the equipment listed below with the directives of the Council of the European Community. The safety and installation instructions of the product documentation must be observed. Model: EEx px Purge System F-35... and F-361.A/.B/.C/.F, consist of: -EEx px Controller F-351 -EEx m digital / proportional valves F-220.2/.2B/.3/.4 -EEx d box (es)

  • Page 3: Table Of Contents

    1.3.1 Operation with Compensation for Leakage Losses ........... 5 1.3.2 Operation with Constant Flushing ..............5 EEx-p Controller F-350 ..................5 Safety Information and Notes ................7 Storage of this User Manual ................7 Types of Notes ....................7 List of Notes Used in this Documentation ............7 Note as per Ordinance on Hazardous Materials ..........
  • Page 4 EEx-p System F-350..................31 6.2.1.1 Mounting the Monitoring Unit F-351 ..............35 6.2.1.2 Technical Data of Controller F-351..............36 6.2.1.3 System F-350 Circuitry ..................38 6.2.2 Pressure Regulator .................... 39 6.2.2.1 Technical Data of the Pressure Regulator............39 Digital Controller F-220.2B................. 40 Technical Data of the Digital Controller F-220.2B ..........

  • Page 5: Introduction

    Introduction Revision Status This operator manuel describes the following revision status of the equipment: Rev. 2.9 of the EEx-p controller F-351 Rev. 1.0 of the parametrizing software General Information on the Types of Protection In hazardous areas of Zones 1 and 2, only certified electrical equipment with the types of protection EEx-d (flameproof), EEx-e (increased safety), EEx-i (intrinsically safe) and EEx-p (pressurized apparatus) shall be used.

  • Page 6: Eex-P Controller F-350

    EEx-p Controller F-351 The EEx-p controller F-351 is a high-performance EEx-p system that opens up completely new applications in the Ex-Zones 1 and 2 of Group IIC T4. It serves to generate and monitor an overpressure in an EEx-p enclosure, in order to prevent the ingress of the surrounding atmosphere, which may consist of a potentially explosive gas mixture.

  • Page 7: Safety Information And Notes

    2. Safety information and Notes Storage of this User Manual Keep this user manual safe in the vicinity of the controller. Inform all persons who have to work on or with the controller where the manual is kept. Types of Notes The notes provided in this chapter provide information on possible dangers to the lives and health of persons (Danger, Warning), damage to property (Caution), malfunctions at the machine or in the vicinity (Important) and optimum use of the units (Information).
  • Page 8 The technical data specified for the hazardous area comply with the values certified in the European EEx approval. The user bears the sole responsibility of examining the equipment with regard to ist suitability for the intended application and environmental conditions. E.L.B.Ex-Geräte Bachmann GmbH accepts no liability for any lack of suitability.

  • Page 9: Note As Per Ordinance On Hazardous Materials

    Note as per Ordinance on Hazardous Materials According to the Waste Disposal Law of 27.8.1986 (AbfG. §11 Hazardous Wastes), the owner of hazardous wastes is responsible of their proper disposal. At the same time, according to the Ordinance on Hazardous Materials of 1.10.1986 (GefStoffV §17 General Responsibility for Protection), the employer has the dufy of protecting his staff from danger.

  • Page 10: Structure And Function

    Structure and Function In conjunction with an enclosure with type of protection IP54 or higher, the EEx-p controller F-350 provides a pressurized apparatus that is in compliance with EN 50016. For this purpose, it has all the facilities and sensors needed to monitor the necessary purge phase and then to monitor and maintain an overpressure within the EEx-p enclosure.

  • Page 11: General Functional Description

    The units comply with the state of the art and must only be connected to systems which have been approved for this purpose by E.L.B. Ex-Geräte Bachmann GmbH. 3.2 General Functional Description For details and technical functions, see 9.5 „Technical Functional Description“. After a functional test and start-up, the controller F-351 monitors the flow rate of the compressed air or inert gas during the initial purging process, and then monitors and regulates the internal pressure of the EEx-p enclosure with regard to the surrounding atmosphere during normal...
  • Page 12 ® (2) The right field (Menu) permits access to the Wheel Shuttle with a tool (e.g. a screwdriver) for parametrizing the controller. With this Wheel Shuttle, you can start the parametrization and set the individual values. (3) The left button (OK/Info) is used in normal operation to call up the stored parameters “Enclosure Pressure“,“Purge Time“,“Function of Relay 3“,“Function of Relay 4“,“Switchpoint of Purge Start“,“Switchpoint of Minimum Pressure“,“Switchpoint of Overpressure“...
  • Page 13 After the end of the purge phase, the non-Ex units in the enclosure are switched on. The overpressure in the enclosure then constantly monitored for adherence to the setpoint value (factory setting: 2.0 mbar) and also for transgressing of the MIN value (factory setting: 0.8 mbar) and exceeding of the MAX value (factory setting: 15.0 mbar).

  • Page 14: Behaviour Of The Controller During Normal Operation

    Behaviour of the Controller during Normal Operation In normal operation, the controller F-351 monitors and regulates the internal pressure of the EEx-p enclosure to the setpoint value in relation to the surrounding atmosphere. The limit values set in the factory are: MIN: 0,8 mbar, MAX: 15,0 mbar.

  • Page 15: Behaviour Of The Controller During Malfunctions

    Behaviour of Controller during Malfuctions If it can be assumed that safe operation is no longer possible, switch off of unit and secure it against renewed switching-on. The fault conditions described here for the system can be remedied by appropriately qualified service personnel of the plant operator or by an external service company.

  • Page 16: Faults During Normal Operation

    3.4.2 Faults during Normal Operation The controller switches off automatically, if: – the mains voltage fails for longer than 2 s – the internal enclosure pressure falls below the set MIN value (factory setting: 0.8 mbar) – the internal enclosure pressure rises above the set MAX value (factory setting: 15.0 mbar) Once the malfunction has been remedied, operation resumes automatically;...

  • Page 17: Faults And Troubleshooting

    Faults and Troubleshooting Faults can occur during the self-check, setting-to-work, purge as well as during normal operation. For the installation, maintenance and cleaning of the units, it is absolutely necessary to observe the applicable ordinances and provisions concerned with explosion protection (VDE 0160, VDE 0165 or EN 60079-14, EN 50014- 50039) as well as the Accident Prevention Regulations (UVV).
  • Page 18 Table 2: Faults, effects, causes and remedy Fault Effect Possible cause Remedy Purge process does No display of Fuse blown in the Service by not begin remaining purge time controller manufacturer after the supply voltage has been applied No display of Minimum Seal off enclosure and remaining purge time...
  • Page 19 Fault Effect Possible cause Remedy Pressure is below MIN Seal off enclosure and value. Internal internal installations; enclosure pressure is possibly readjust insufficient after leakage air nozzle purge. Pressure drops Air quantity is not Increase the diameter successful purge. of the air supply hose Cross-section of inlet for compressed air/ inert gas is too small...
  • Page 20 Fault Effect Possible cause Remedy MAX pressure has Readjust leakage air been exceeded. nozzle Internal enclosure pressure too high. Pressure increases e.g. through heat Check the limit value for “Switchpoint of Overpressure“ and enter new value MAX pressure has Open or clean the air been exceeded.
  • Page 21 Fault Effect Possible cause Remedy MAX pressure has Open or clean the air been exceeded. Air outlet opening of the outlet opening control unit (mechanical valve of the control unit) closed or clogged Display of enclosure “Switchpoint of Readjust the limit pressure does not Minimum Pressure“...

  • Page 22: Use For The Intended Purpose

    The EEx-p Controller F-350 is built according to the state of the art and is reliable in operation. It must only be used for the intended purpose. Use for the intended purpose also includes compliance with the instructions issued by the manufacturer for installation, setting- to-work and service.

  • Page 23: Safety Precautions

    4.3.1 Safety Precautions Before opening the enclosure, it is absolutely necessary to switch off the units located inside this enclosure and to secure them against powering-up. For the installation, maintenance and cleaning of the units, it is absolutely necessary to observe the applicable ordinances and provisions concerned with explosion protection (VDE 0160, VDE 0165 or EN 60079-14, EN 50014 –...

  • Page 24: Parametrizing The Controller

    5 Parametrizing the Controller ® The Controller is programmed with the aid of the patented Wheel Shuttle in the field “Menu“, in conjunction with the button “OK/INFO“ on the front cover. Changes to the parametrization can only be made with the aid of a suitable tool, e.g. a screwdriver. EEx-p Control Unit F-351 T V 02 ATEX 1801 Ü...

  • Page 25: Menu Functions

    5.0.2 Menu Functions The values which are currently set can be You can modify any parameter by means reviewed at any time by means of the of the Wheel Shuttle. Turn the switch and „OK/INFO“ button. Press button the following requests appear on the repeatedly, and the following information is display.
  • Page 26 Rev 3.8 Menu is activated, when “wheel shuttle” is turned All menus are closed, if no inputs are made for more than 10 seconds! Only with connected remote unit F-411 active Enter min. Temperature Funct.ON/OFF Enter pressure switchpoint switchpoint function of function Language display...

  • Page 27: Language

    5.1 Language LANGUAGE Select in the display with „OK“ and choose from GERMAN, ENGLISH and FRENCH by turning the Wheel Shuttle. Confirm the chosen language by pressing „OK“. The display gets back to the language request, but this time in the selected language. Turn the Wheel Shuttle clockwise or counterclockwise to continue the parametrization.

  • Page 28: Enter Switchpointoverpressure

    5.4 Enter Switchpoint Overpressure SWITCHPOINT OVERPRESSURE Select in the display using „OK“. The overpressure range is from 0.8 mbar to XX:XX MBAR 25 mbar and can be adjusted in steps of 0.05 mbar by turning the Wheel Shuttle. If you press „OK“...

  • Page 29: Function Of Relay K1

    5.7 Function of Relay K1 FUNCTION OF RELAY K1 XXXXXXXXXXXX Select in the display using „OK“. You can change the function by turning the Wheel Shuttle. The following settings are possible: • purging PURGING (= factory presetting) • bypass BYPASS •...

  • Page 30: Temperature Control

    Temperature Control TEMPERATURE CONTROL Select XX°C in the display (only possible, when remote unit F-411 is connected) using „OK. The enclosure temperature range is from 5°C to 99°C and can be adjusted in steps of 1°C by turning the Wheel Shuttle. If you press „OK“ while turning the Wheel Shuttle, the step size is 10°C.

  • Page 31: Installation And Setting-To-Work

    This includes the isolation of any data lines. Installation It is permissible to mount the EEx-p system F-350 on or in any casing which is suitable for applications with overpressure (but at least IP 54). The wall thickness of the casing should not exceed 4 mm.
  • Page 32 Basic unit for system F-350 Controller F-351 Digital/ proportional controller F-220 Pressure regulator Options Additional units for system F-350 Remote unit F-411 Lockable bypass switch F-480 Switching amplifier F-417/418/419 Outlet valve F-250.30 External pressure sensor F-470 External temperature sensor F-460...
  • Page 33 Sequence Diagram for Installation/Setting-to-Work (for volume controlled purge Mode1) Settings (1) Switch on mains voltage Wait for result of self-check Fault: __ For numbers, see Table 1 Parametrization according to Menu diagram Enter purge volume flow Value: _____ Liter Switchpoint MIN pressure Value: ____ mbar Switchpoint overpressure Value: ____ mbar...
  • Page 34 Sequence Diagram for Installation/Setting-to-Work (for time controlled purge Mode 3) Settings (2) Parametrization according to Menu diagram Enter purge time Value: _____ Liter Switchpoint MIN pressure Value: ____ mbar Switchpoint overpressure Value: ____ mbar Enter min. volume flow Value: _____ l/sec. Display contrast Function: ### _____ function of relay K1...

  • Page 35: Mounting The Monitoring Unit F-351

    6.2.1.1 Mounting the Monitoring Unit For external mounting on an enclosure, holes must be drilled for the digital/proportional valve/air inlet, the air outlet and the mounting holes for the monitoring unit. Any mounting position is possible, but ensure that the display is easy to read. 144.0 120.0 104.0...

  • Page 36: Technical Data Of Controller F-351

    6.2.1.2 Technical Data for Controller F-351 The units comply with the state of the art and must only be connected to systems which have been approved for this purpose by E.L.B. Ex-Geräte Bachmann GmbH. Modifications and conversions to the units are not permissible and will cause the Ex protection and the guarantee to become void.
  • Page 37 Pressure switch “MIN“: static overpressure 0,8 to 25 mbar ±0,3 mbar Pressure switch “MAX“: overpressure switch 10 to 25 mbar Ambient temperature during storage/ transport: –35 °C bis +70 °C, without condensation Ambient temperature during operation: –30 °C bis +60 °C, without condensation Enclosure material: GRP, epoxy resin, black Dimensions (mm):...

  • Page 38: System F-350 Circuitry

    9.2.1.2.1 System F-350 Circuitry Ensure that only fuses of the specified type and appropriate current rating are used as replacements. Jumpering or bypassing of fuses or back-up fuses are inadmissible on principle. Important F-351 standard version (+) (-) programmable EEx-p-release...

  • Page 39: Pressure Regulator

    6.2.2 Pressure Regulator The pressure regulator, with pressure gauge and automatic venting, is mounted externally on the enclosure and is bolted in an airtight manner to the digital/proportional controller (inside) through the G ¼" internal thread. The scope of delivery includes: pressure regulator (connection G ¼") and all necessary mounting material.

  • Page 40: Digital Controller F-220.2B

    Digital Controller F-220.2B Technical Data of the Digital Controller F-220.2B This digital controller is used for enclosure sizes up to 2.000 L and for distances of over 5 m between the control system and the digital controller, and also whenever a separate EEx-e terminal box is required.

  • Page 41: Connection Of The Digital Controller F-220.2B

    Connection of the Digital Controller F-220.2B Ensure that only fuses of the specified type and the appropriate current rating are used as replacements. Jumpering or bypassing of fuses or back-up fuses is inadmissible on principle. Fig. 30: Circuit diagram of the digital controller F-220.2B...

  • Page 42: Decommissioning

    Disposal and Recycling The EEx-p system F-350 as well as all optional devices belonging to the system – insofar as they were delivered by E.L.B. Ex – Geräte GmbH, Bensheim – will taken back by the...

  • Page 43: Glossary

    Glossary User Classes (AK) The classification of units into user classes denotes the safety levels of the unit. The user classes 3 to 5 of the units which are relevant in this connection are defined as follows: – AK3 – the functional check of the unit is carried out when a button is pressed for 2 s. It is not necessary to remove the unit for the functional check.

  • Page 44: Explosion Protection

    Explosion Protection In the Federal Republic of Germany, explosion protection is above all subject to the statutory provisions for plants requiring supervision, which have been regulated since 1992 in the Technical Plant and Equipment Act (Equipment Safety Law-GSG). Besides the GSG, there are laws which can possibly also include explosion protection measures under certain circumstances, e.g.

  • Page 45: Equipment Categories For Hazardous Areas

    9.7 Equipment Categories for Hazardous Areas For equipment in hazardous areas, at least AK2 (see User Classes) is required. Category Criteria Applications Category 1 Equipment for use in areas Zone 0 (very high degree of safety) (zones), in which an explosive gas atmosphere is present continously or for long periods.

  • Page 46: Grp (Glass-Fibre Reinforced Plastic)

    – the specific marking of explosion protection, followed by the symbol referring to the category (see equipment categories for hazardous areas), – for equipment group I (see equipment groups for hazardous areas) the letter “M“, – for equipment group II (see equipment groups for hazardous areas) the letter “G“ for areas containing explosive atmospheres caused by gases, vapours or mists, and/or the letter „D“...
  • Page 47 Example: IP65 means that the equipment is dust – tight and protected against water jets. In some countries, a third digit is used to describe the protection against mechanical impact: Third digit Third digit Protection against (as per NFC 20-010) (as per IEC529 –...

  • Page 48: Nema Codes

    9.11 NEMA Codes See also IP Codes. The types of protection for enclosure according to the standards of NEMA (National Electrical Manufacturing Association) are in common use in the USA and Canada (Publication No. 250 Enclosures for Electrical Equipment 1000 Volts Maximum). In comparison with the types of protection of the IEC (IP Codes) the Nema Codes cover additional influences such as installation location, corrosion, icing up and hail.

Table of Contents

Save PDF