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AS-I version 2.1& 2.0
2I/1O & 4I/3O
Multi-voltage version
2I/1O & 4I/3O
IT-TDFX-247
Revision 1
ACS
CONTROL TOP
Double-acting
(AS-I, multi-voltage, terminal) 2I/1O
ACS: Advanced
Control System
www.definox.com
MAINTENANCE NOTICE
Terminal version
2I/1O & 4I/3O
Page 1/45
Linear sensor version
(AS-i or multi-voltage)
1I + linear sensor / 3
October 2010
O
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Summary of Contents for Definox ACS Series
- Page 1 Linear sensor version AS-I version 2.1& 2.0 (AS-i or multi-voltage) 2I/1O & 4I/3O 1I + linear sensor / 3 ACS: Advanced Control System Multi-voltage version Terminal version 2I/1O & 4I/3O 2I/1O & 4I/3O www.definox.com IT-TDFX-247 Revision 1 Page 1/45 October 2010...
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Page 2: Table Of Contents
MAINTENANCE NOTICE TABLE OF CONTENTS CHANGE MANAGEMENT SAFETY Important information General information INTRODUCTION Disassembling the control top 3.1.1 Disassembling the unit/actuator 3.1.2 Disassembling the unit components Reassembling the control top 3.2.1 Reassembling the unit components 3.2.2 Reassembling the unit / actuator TERMINAL VERSIONS Wiring 2 sensors/1 solenoid valve Wiring for 2 sensors / 3 solenoid valves... - Page 3 MAINTENANCE NOTICE LINEAR SENSOR Configuration and calibration Calibration and configuration diagram Possible faults during calibration level maintenance 7.4.1 No signal from linear sensor 7.4.2 Cam outside detection range 7.4.3 Calibration error Wiring Technical specifications of the multi-voltage linear sensor modules AS-i linear sensor module specifications Linear sensor specifications CHANGE OF CONFIGURATION: changing from a NC to a NO valve configuration:...
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Page 4: Change Management
MAINTENANCE NOTICE CHANGE MANAGEMENT CHANGES INDEX DATE PAGE(S) INITIALS Initial version October 2010 F. MERLET IT-TDFX-247 Revision 1 Page 4/45 October 2010... -
Page 5: Safety
MAINTENANCE NOTICE SAFETY Important information Always read the maintenance notice before manipulating the valve Failure to observe these instructions can result in serious bodily injury or loss of life. DANGER ! This can also result in less serious injuries or damage to the equipment. NOTE ! Electricity can result in serious bodily injury or loss of life. -
Page 6: Introduction
MAINTENANCE NOTICE MAINTENANCE NOTICE ACS control top INTRODUCTION The ACS control top fits onto NC, NO, double-acting and VDCI (double block and bleed) valves. It is available in 5 configurations: 2I/1O or 4I/3O module _ AS-i 2.1 or AS-i 2.0. Multi-voltage module 2I/1O or 4I/3O _ 24 V DC or 24 V AC –... -
Page 7: Disassembling The Unit Components
MAINTENANCE NOTICE 3.1.2 Disassembling the unit components Before disassembling the components, locate and disconnect the wires to the terminal or disconnect the terminal from the module (AS-i or multi-voltage). NOTE ! Disassembling the solenoid valves Dismantling the sensors S.V. -
Page 8: Reassembling The Control Top
MAINTENANCE NOTICE Turn the linear sensor anti-clockwise to completely Removing the linear sensor (option) free the toothed segment. Screw Linear sensor Clamp Toothed plate segment not free Linear sensor Toothed segment freed Remove the clamp plate to free the toothed ... - Page 9 MAINTENANCE NOTICE Reassembling the terminal Reassembling the module As for removal, in reverse order: As for removal, in reverse order: position the terminal on the terminal support, fit the Position the AS-i or multi-voltage module in its two M3 screws, the washers and the nuts. housing within the connector.
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Page 10: Reassembling The Unit / Actuator
MAINTENANCE NOTICE 3.2.2 Reassembling the unit / actuator Reassembling connector -base / actuator Reassembling the cover As for removal, in reverse order: Align the pin of the cover with the "open cover" As for removal, in reverse order: pictogram, and bring the cover into contact with the Position the base on the actuator. -
Page 11: Terminal Versions
MAINTENANCE NOTICE TERMINAL VERSIONS The terminal versions allow you to connect the sensors and the solenoid valves directly to the PLC. In this case the operating voltage of the sensors and the solenoid valves is only 24 V DC +/- 10%. Wiring 2 sensors/1 solenoid valve Wiring for 3 wire sensors and solenoid valve on 2I / 1O terminal (Standard version) Function... -
Page 12: Electrical Specifications
MAINTENANCE NOTICE Wiring for 2 wire sensors and solenoid valves on 2I/3O terminal (Version on request) Part name Function White Lower Black + sensor supply (+24 V DC) sensor Not connected White Upper Retro data valve closed (PNP) Black sensor Retro data valve open (PNP) SV1 (Main Black... -
Page 13: Multi-Voltage Module Versions
MAINTENANCE NOTICE MULTI-VOLTAGE MODULE VERSIONS The 24 V DC and 24 V AC-48 V AC/DC multi-voltage modules provide an interface between the peripheral devices (solenoid valves, sensors) and the command control system (PLC). Two different voltages can be used at the same time on the module. Output Sensors MULTI-... -
Page 14: Dc Modules
MAINTENANCE NOTICE 24 V DC modules The electrical supply of the multi-voltage module must be 24 V DC and permanent. The solenoid valve signals or ,the sensor signals can have a different voltage (24 V AC, 48 V DC or 48 V AC) to 24 V DC, but never at the same time. - Page 15 MAINTENANCE NOTICE PNP OUTPUT SENSORS NPN OUTPUT SENSORS DIAGRAM DIAGRAM Sensor Sensor 24VDC NO. 1 NO. 2 Signals: Signals: 24VDC 24VAC - Solenoid valves: Connector (CO) to 24 V DC - Solenoid valves: Connector (CO) to 24 V DC 24VAC 48VDC 48VDC - Sensors: 24 V DC output PNP...
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Page 16: Ac - 48 V Ac/Dc Modules
MAINTENANCE NOTICE 24 V AC – 48 V AC/DC modules The electrical supply of the multi-voltage module must be 24 V AC, 48 V AC or 48 V DC, and permanent The solenoid valve signals or the sensor signals can have a different voltage (24 V AC, 48 V AC or 48 V DC) to the supply, but never at the same time. - Page 17 MAINTENANCE NOTICE NO OUTPUT SENSORS DIAGRAM DIAGRAM Sensor Sensor NO. 1 NO. 2 Signals: Signals: 24VAC 24VAC - Solenoid valves: Connector (CO) to V+ - Solenoid valves: Connector (CO) to V+ 48VDC 48VDC - Sensors: 24 V AC NO outputs - Sensors: 48 V AC NO outputs 48VAC 48VAC...
- Page 18 MAINTENANCE NOTICE NPN OUTPUT SENSORS PNP OUTPUT SENSORS DIAGRAM DIAGRAM Sensor Sensor Signals: NO. 7 Signals: NO. 8 24VAC 24VAC - Solenoid valves: Connector (CO) to 48 V DC - Solenoid valves: Connector (CO) to 48 V DC 48VDC 48VDC - Sensors: 48 V DC outputs PNP - Sensors: 48 V DC outputs NPN 48VAC...
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Page 19: Wiring To The Plc
MAINTENANCE NOTICE Wiring to the PLC 2I/1O modules Part name Function + Power supply - Power supply Solenoid valve control 1 (main actuator) Solenoid valve connector command See the wiring table Retro data valve closed Retro data valve open Module power supply Retro data error Common retro data... -
Page 20: Wiring To The Solenoid Valves And Sensors
MAINTENANCE NOTICE Wiring to the solenoid valves and sensors Wiring for sensors and solenoid valve on 2I/1O modules Wiring for sensors and solenoid valve on 2I/3O modules White White Lower Lower Black Black sensor sensor White White Upper Upper Black Black sensor sensor... -
Page 21: Technical Specifications Of The Multi-Voltage Modules
MAINTENANCE NOTICE Technical specifications of the multi-voltage modules General specifications Supply voltage 24 V DC +/- 5% 24 V DC modules 24 V AC – 48 V AC/DC +/- 10% 24 V AC – 48 V AC/DC modules Current consumed for 1 active solenoid valve and 60 mA DC (24 V DC supply) ≤... -
Page 22: St Level Maintenance
MAINTENANCE NOTICE level maintenance 5.9.1 Power LED extinguished Check that the supply from the module is wired correctly. Check that the voltage between V+ and V- (two stage terminal) is equal to 24 V DC +/- 5% or 24 V AC – 48 V AC/DC +/- 10% depending on the unit used. -
Page 23: As-I Module Versions
MAINTENANCE NOTICE AS-i MODULE VERSIONS The AS-i modules provide an interface between the peripheral devices (solenoid valves, sensors) and the command control system (PLC) via the AS-i network. AS-i modules are compatible as standard with AS-i 2.1 and can on request be supplied in version 2.0 (limited to 31 slaves). -
Page 24: As-I Network
MAINTENANCE NOTICE AS-i network The AS-i network can be wired according to a tree configuration, linear with sections or a star. These three architectures can be used at the same time. 6.3.1 AS-i supplies An AS-i supply is specific to the AS-i network. Output voltage between 31.6 V DC and 29.5 V DC Output current: 4A for 31 installed slaves... -
Page 25: Meaning Of Leds On The Front Of The Modules
MAINTENANCE NOTICE Meaning of LEDs on the front of the modules The front of each module is fitted with LEDs that display the states of the inputs/outputs, as well as the presence of the power supply or a local fault. Meaning of LEDs: : Status of the sensor valve open Yellow LED illuminated –... -
Page 26: Technical Specifications Of As-I Modules
MAINTENANCE NOTICE Technical specifications of AS-i modules General specifications 25 … 31.6 V DC AS-i supply voltage Current consumed for 1 active solenoid valve and 1 active 70 mA sensor EN61000-6-2, EN61000-6-4 Electromagnetic compatibility Temperature -10 to +60 °C Operating -40 to +85 °C storage/transport Communication specifications... -
Page 27: Linear Sensor
MAINTENANCE NOTICE LINEAR SENSOR Linear sensor Detection Housing range The linear sensor, with an operating range of 80 mm, detects three valve positions: valve closed, valve open, lower plug opening Note: upper plug opening is detected by means of a sensor external to the unit, located in the lantern of the valve: for further details, see relevant section of maintenance notice IT-TDFX-164. -
Page 28: Configuration And Calibration
MAINTENANCE NOTICE Configuration and calibration The module has two operating modes: Normal mode: this mode displays the status of inputs and outputs by default. Configuration mode: this mode is used for calibrating the sensor with the valve, and for enabling or disabling the lower plug opening, valve closed and valve open retro data functions. -
Page 29: Possible Faults During Calibration
MAINTENANCE NOTICE Possible faults during calibration Holding down the Mode pushbutton will take you out of configuration unless calibration has failed. In this case all the yellow LEDs will flash simultaneously. The fault must be acknowledged by briefly pressing the Set pushbutton. -
Page 30: Technical Specifications Of The Multi-Voltage Linear Sensor Modules
MAINTENANCE NOTICE Technical specifications of the multi-voltage linear sensor modules General specifications Supply voltage 24 V DC +/- 5% 24 V DC modules 24 V AC – 48 V AC/DC +/- 10% 24 V AC – 48 V AC/DC modules Current consumed for 1 solenoid valve and 1 linear sensor 70 mA DC (24 V DC supply) ≤... -
Page 31: As-I Linear Sensor Module Specifications
MAINTENANCE NOTICE AS-i linear sensor module specifications General specifications 25 … 31.6 V DC AS-i supply voltage Current consumed for 1 solenoid valve and the linear sensor 80 mA Electromagnetic compatibility EN61000-6-2, EN61000-6-4 Temperature Operating -10 to +60 °C -40 to +85 °C storage/transport Communication specifications Protocol... -
Page 32: Change Of Configuration: Changing From A Nc To A No Valve Configuration
MAINTENANCE NOTICE CHANGE OF CONFIGURATION: changing from a NC to a NO valve configuration: N.C VALVE CONFIGURATION N.O VALVE CONFIGURATION 24-a 13-a 13-a Plain shank elbow Comment: For NC actuators fitted with a different quick connect elbow connector than 13-a, a changeover kit is available (“ACS unit_NC to NO changeover kit“) 23. -
Page 33: Acs Unit Spare Parts
MAINTENANCE NOTICE ACS UNIT SPARE PARTS ACS unit - Double-Acting - 2I/1O module - AS-I or multi voltage ACS unit - Double-Acting - 2I/1O - Terminal IT-TDFX-247 Revision 1 Page 33/45 October 2010... -
Page 34: Acs Unit - 1 Sv - 2E/1S - As-I Or Multi Voltage
MAINTENANCE NOTICE ACS unit - 1 SV - 2E/1S - AS-i or multi voltage IT-TDFX-247 Revision 1 Page 34/45 October 2010... -
Page 35: Acs Unit - 2Sv - Module 4E/3S- As-I Or Multi Voltage
MAINTENANCE NOTICE ACS unit - 2SV - module 4E/3S- AS-i or multi voltage IT-TDFX-247 Revision 1 Page 35/45 October 2010... -
Page 36: Acs Unit - 3Sv - Module 4E/3S - As-I Or Multi Voltage
MAINTENANCE NOTICE ACS unit - 3SV - module 4E/3S - AS-i or multi voltage IT-TDFX-247 Revision 1 Page 36/45 October 2010... -
Page 37: Acs Unit - 3Sv - 1I + Lin. Sens./3O - As-I Or Multi Voltage
MAINTENANCE NOTICE ACS unit - 3SV - 1I + Lin. Sens./3O - AS-I or multi voltage IT-TDFX-247 Revision 1 Page 37/45 October 2010... -
Page 38: Acs Unit - 1Sv - 2I/1O - Terminal
MAINTENANCE NOTICE ACS unit - 1SV - 2I/1O - terminal IT-TDFX-247 Revision 1 Page 38/45 October 2010... -
Page 39: Acs Unit - 2Sv - 2I/3O - Terminal
MAINTENANCE NOTICE ACS unit - 2SV - 2I/3O - terminal ACS unit - 3SV - 2I/3O - terminal IT-TDFX-247 Revision 1 Page 39/45 October 2010... -
Page 40: List Of Acs Unit Parts
MAINTENANCE NOTICE 9.10 List of ACS unit parts Ref. Part name Material Reference 1 EV 2 EV 3 EV 1a ACS unit valve cover assembly_PSU version (standard) 7160033 1b ACS unit valve cover assembly_stainless steel version (optional) 7160096 2A ACS 1 SV unit connector assembly 7160384 2b ACS 3 SV unit connector assembly 7160383... - Page 41 MAINTENANCE NOTICE § Part name Reference Standard references incorporating the following components: § 9.7 1SV connector assembly – terminal version: 1a+2a+4+5b+6+9a+10+13 7160355 § 9.3 1SV connector assembly – module version: 1a+2a+4+5a+6+10+13+20a+22 7160356 § 9.9 3SV connector assembly - terminal version: 1a+2b+4+5b+6+7+9b+10+13 7160357 §...
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Page 42: Dimensions, Assignment And Reference Of Cams For Acs Unit Sensor(S)
MAINTENANCE NOTICE 9.11 Dimensions, assignment and reference of cams for ACS unit sensor(s) 9.11.1 For DPAX valves DN25 to 150 Ø31,5 Ø31,5 Cam DN25 to 76 ref.: 7002825 Cam DN80 to 150 ref.: 7002443 Ø20 Ø20 Spacer DN80 to 150 ref.: 7003014 Spacer DN25 to 76 ref.: 7001776 Fastening screw ref.: 7006830 Fastening screw ref.: 7006770... -
Page 43: For Vdci Pfa Valves With Breakaway Cylinder Dn38 To 150
MAINTENANCE NOTICE 9.11.4 For VDCI PFA valves with breakaway cylinder DN38 to 150 Ø31,5 Ø31,5 Cam DN38 to 51 ref.: 7140222 Cam DN63 to 76 ref.: 7140248 Fastening screw ref.: 7006770 Fastening screw ref.: 7006741 Ø31,5 Ø31 Cam DN125 to 150 ref.: 7140412 1 Extension ref.: 7140433 2 extension screws ref.: 7380306 1 pierced cap ref.: 7002496... -
Page 44: For Vdci Mc Pfa Dn38 To 125 Valves
MAINTENANCE NOTICE 9.11.6 For VDCI MC PFA DN38 to 125 valves Cam DN38 to 51 ref.: 7142144 Cam DN63 to 125 ref.: 7142146 Fastening screw ref.: 7380350 Fastening screw ref.: 7006734 9.11.7 For VDCI MC SP/PMO valves DN38 to 125 Ø31,5 Ø31,5 Ø8,25... - Page 45 New Berlin – WISCONSIN 53151 – USA Tel: (1) 262 797 5730 - Fax: (1) 262 797 5735 lbuckett@definox-usa.com CHINA DEFINOX Beijing Stainless Steel Equipment Ltd No 18 Anningzhuang East Road – HAIDIAN District BEIJING 100085 – CHINA Tel: (86) 10.6293.4909 - Fax: (86) 10.6293-4835 lk@definox.com.cn...
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