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dymax EC Series User Manual

Flood lamp for use with uvcs-series conveyors
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Dymax EC-Series Flood Lamp User Guide
For Use With UVCS-Series Conveyors
Instructions for Safe Use
■
Setup and Operation
■
■
Maintenance
■
Ordering Spare Parts and Accessories
EC-Series Flood Lamps (From left: 5000-EC for use with UVCS SideCure™ Conveyor (PN39798), 5000-EC for use with UVCS Conveyor
(PN39241), EC Power Supply, and 2000-EC for use with UVCS Conveyor (PN38105)

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  • Page 1 Dymax EC-Series Flood Lamp User Guide For Use With UVCS-Series Conveyors Instructions for Safe Use ■ Setup and Operation ■ ■ Maintenance ■ Ordering Spare Parts and Accessories EC-Series Flood Lamps (From left: 5000-EC for use with UVCS SideCure™ Conveyor (PN39798), 5000-EC for use with UVCS Conveyor...
  • Page 2 System designs enable stand-alone configuration or integration into your existing assembly line. Please note that most dispensing and curing system applications are unique. Dymax does not warrant the fitness of the product for the intended application. Any warranty applicable to the product, its application and use is strictly limited to that contained in the Dymax standard Conditions of Sale.

  • Page 3: Table Of Contents

    Specific Safety Considerations ............................5 Dymax UV Light-Curing System Safety Considerations ....................5 Product Overview ............................7 Description of the EC Series Flood Lamps for UVCS Conveyors ..................7 System Components ................................ 8 Assembly and Setup ............................9 Unpacking and Inspecting Your Shipment ........................9 Parts Included in an EC Flood Lamp..........................

  • Page 4: Introduction

    Intended Audience Dymax prepared this user guide for experienced process engineers, technicians, and manufacturing personnel. If you are new to UV light sources and do not understand the instructions, contact Dymax Application Engineering to answer your questions before using the equipment.

  • Page 5: Specific Safety Considerations

    Each is described below. UV Exposure Standard Dymax UV light-curing systems and bulbs have been designed primarily to emit UVA light (Figure 1). UVA light is generally considered the safest of the three UV ranges: UVA, UVB, and UVC. Although OSHA does not currently regulate ultraviolet light exposure in the workplace, the American Conference of Governmental Industrial Hygienists (ACGIH) does recommend Threshold Limit Values (TLVs) for ultraviolet light.
  • Page 6 Shield the Operator — UV-Blocking Eye Protection - UV-blocking eye protection is recommended when operating UV light-curing systems. Both clear and tinted UV-blocking eye protection is available from Dymax. UV-Blocking Skin Protection — Where the potential exists for UV exposure upon skin, opaque, UV-blocking clothing, gloves, and full-face shields are recommended.

  • Page 7: Product Overview

    Both the lower working temperature and lack of spurious frequency transmission that this system produces make it even more user friendly. Contact your Dymax representative for information regarding the proper use of Dymax light-curing systems.

  • Page 8: System Components

    Figure 5. 2000-EC for UVCS Conveyor The Dymax 2000-EC Flood Lamp is a general purpose UV light- curing system with an effective curing area of approximately 8" x 8" [20.3 cm x 20.3 cm]. The 2000-EC Flood Lamp is cooled by air flow through the Reflector from the Conveyor’s Ventilation...

  • Page 9: Assembly And Setup

    Assembly and Setup Unpacking and Inspecting Your Shipment Your EC series flood lamp arrived in one or two boxes. Inspect the boxes for damage and notify the shipper of box damage immediately. Open each box and check for equipment damage. If parts are damaged, notify the shipper and submit a claim for the damaged parts.
  • Page 10 Dymax EC-Series Flood Lamps for UVCS Conveyors User Guide Figure 9. Interconnect Cable in J3 Receptacle (From Left: 2000-EC, 5000-EC for SideCure™ Conveyors, and 5000-EC 4. Connect the opposite end of the Interconnect Cable to the Lamp Power Receptacle (Figure 10) on rear panel of the Power Supply.

  • Page 11: Operation

    Temperature control of the 5000-EC UVCS Reflector will result in improved Bulb (PN 38560) performance. Testing performed at Dymax shows that ideal Reflector temperature should be maintained between 115° F and 145° F. The instructions that follow show how to achieve these conditions.

  • Page 12: Cleaning And Maintenance

    Dymax EC-Series Flood Lamps for UVCS Conveyors User Guide ■ If Reflector temperature is below 115° F, remove the Reflector Cover and install the second Temperature Control Plate. If temperature is above 145° F, remove the Reflector Top and remove the Reflector Plate.
  • Page 13 Dymax EC-Series Flood Lamps for UVCS Conveyors User Guide CAUTION! Always use a soft, clean rag, clean paper towel, or gloves when handling the Bulb. Skin oils left on the Bulb will burn into the quartz, reducing output intensity. If the Bulb is inadvertently touched, clean the Bulb thoroughly with a soft, clean rag and alcohol.

  • Page 14: Fuse Replacement Procedure

    Dymax EC-Series Flood Lamps for UVCS Conveyors User Guide Fuse Replacement Procedure The EC-Series 400 Watt Power Supply utilizes two Line-Input Fuses. These Fuses are external and are located in the Power Cord Receptacle at the rear of the Power Supply Housing. The Fuses are 6.25 Amp, slow-blow Fuses.

  • Page 15: Preventing Unit Overheating

    Dymax EC-Series Flood Lamps for UVCS Conveyors User Guide Preventing Unit Overheating Dymax EC-Series UV-Curing Flood-Lamp models do not possess an automatic shut-off capability in the event of the Lamp Reflector Assembly overheating. The Ignitor within an EC Lamp Reflector Assembly, under certain conditions, may overheat to a point where the Ignitor itself can melt, char, or smoke if the unit continues to operate while in an overheated condition.

  • Page 16: Troubleshooting

    Product number of the adhesive in question (if applicable). Lot number of the adhesive in question (if applicable). ■ All returns to Dymax must be accompanied by a return authorization number (ran). This number must be obtained from a Dymax Customer Service Representative.
  • Page 17 Dymax EC-Series Flood Lamps for UVCS Conveyors User Guide Table 1. Troubleshooting Chart for EC Flood Lamps Problem Possible Cause Testing Corrective Action Improperly fastened Visually inspect all connections to Secure all connections. connections and from the Power Supply. Remove Fuses from Power...

  • Page 18: Spare Parts And Accessories

    Dymax EC-Series Flood Lamps for UVCS Conveyors User Guide Spare Parts and Accessories Replacement/Spare Parts Item Part Number Fuses Fuse, F 6.25 Amp 35141 Personal Protection Equipment Protective Goggles — Clear 35612 Protective Goggles — Gray (standard model included with unit)
  • Page 19 Dymax EC-Series Flood Lamps for UVCS Conveyors User Guide Table 3. Electrical Specifications Property Specification Power Supply Power Outage Range Factory set to 395 Watts Operating Temperature 0 to 40°C Storage Temperature -20 to 80°C Operating Humidity 0-90 % (non-condensing)

  • Page 20: Definition Of Terms

    Ultraviolet (UV) - The invisible region of the spectrum just beyond the violet end of the visible region. Wavelength ranges in general from 1.0 to 400 nm. Dymax lamps (bulbs) do not radiate energy in deep ultraviolet; there are very minute amounts below 220 nm and practically nothing can be sensed below 200 nm.

  • Page 21: Warranty

    Warranty From date of purchase, Dymax Corporation offers a one-year warranty against defects in material and workmanship on all system components (excluding lamp/bulb) with proof of purchase and purchase date. Unauthorized repair, modification, or improper use of equipment may void your warranty benefits. The use of aftermarket replacement parts not supplied or approved by Dymax Corporation will void any effective warranties and may result in damage to the equipment.
  • Page 22 Dymax EC-Series Flood Lamps for UVCS Conveyors User Guide Index Bright Visible Light, 7 Assembly and Setup, 9 High-Temperature Surfaces, 6 Bulb Replacement, 12 Ozone, 6 Cleaning, 14 UV Exposure, 5 Curing System Safety, 5 Spare Parts and Accessories, 18...
  • Page 23 Dymax EC-Series Flood Lamps for UVCS Conveyors User Guide...
  • Page 24 Please note that most dispensing and curing system applications are unique. Dymax does not warrant the fitness of the product for the intended application.

This manual is also suitable for:

Ece 2000Ece 5000

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