Oldham Denchi Power GL9 Instruction Manual

Oldham Denchi Power GL9 Instruction Manual

Cap lamp system

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GL9 / GL16
CAP LAMP SYSTEM
WITHOUT COMPROMISE
SIRA07Atex 9033:
IECEx SIR 07.0018: Ex I IEC 62013-1
This manual, including the warnings and cautions inside, must be read and followed carefully by all
persons who use or maintain this product, including those who have any responsibility involving its
selection, application, service, or repair.
This cap lamp system will perform as designed only if used and maintained according to the instructions,
otherwise it could fail to perform as designed and persons who rely on this product could sustain serious
personal injury or death.
INSTRUCTION
MANUAL
Ex I M2 Ex I EN62013-1
Ta = 0
Ta = 0
WARNING
1
C to +40
C
o
o
C to +40
C
o
o

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Summary of Contents for Oldham Denchi Power GL9

  • Page 1 GL9 / GL16 CAP LAMP SYSTEM WITHOUT COMPROMISE INSTRUCTION MANUAL SIRA07Atex 9033: Ex I M2 Ex I EN62013-1 Ta = 0 C to +40 IECEx SIR 07.0018: Ex I IEC 62013-1 Ta = 0 C to +40 WARNING This manual, including the warnings and cautions inside, must be read and followed carefully by all persons who use or maintain this product, including those who have any responsibility involving its selection, application, service, or repair.
  • Page 2: Table Of Contents

    GL9 / GL16 CAP LAMP SYSTEM TABLE OF CONTENTS Important General description Preparation for use Battery charging Battery Storage Cap lamp system Replacing battery Replacing battery cover Using GL9/GL16 cap lamp system Repairing the headpiece Replacing bulbs Removing the bezel ring Replacing main bulb Replacing secondary bulb Replacing the reflector...
  • Page 3: Important P3

    IMPORTANT Pay close attention to Warnings and Cautions in this manual. A WARNING describes a condition that may cause severe personal injury or death if allowed to happen. A CAUTION describes a condition that may cause moderate injury or property damage if allowed to happen.
  • Page 4: Battery Storage P4

    Charging before first use: 1. Allow the battery to remain on charge for 24 hours. 2. After a working shift, the battery should be placed charger, following instructions included with the charger, and left to charge. The charger automatically switches off when the battery is completely charged 3.
  • Page 5: Repairing The Headpiece P5

     Repairing the headpiece 3. Unscrew remove bezel ring from Only the small insulated screwdriver (P/N 201042) headpiece housing while holding the glass should be used as this allows the screws to be firmly down with your thumb secured tightly without fear of a short-circuit or other damage.
  • Page 6: Replacing The Reflector P6

    3. Unscrew secondary bulb from side socket assembly of headpiece housing.  Replacing the Cable 4. Thread the new secondary bulb into the socket assembly (do not over-tighten). 1. Remove the cable from the battery terminals. 5. Place the hole in the reflector over the secondary bulb.
  • Page 7  Replacing the lock barrel If the lock barrel is damaged it may become difficult to connect the lamp to the charger. In this case, the lock barrel must be replaced Use 201520 (M204683) lock contact spares kit. 1. Undo the M4 lock nut and remove the dome- 3.
  • Page 8: Gl9/Gl16 Diagram - Item List P8

    GL9/GL16 DIAGRAM – ITEM LIST 200005 (M271551) 201522 (M204883) GL9 caplamp (complete) Positive Charging Screw Kit – “G” type only: Positive contact sealing washer 200001 / 200003 (M247651/M261651) Charging contact screw GL16 caplamp complete Large bulb socket block Large bulb socket screw 201501 (M200101) Headpiece shell 201524 (M205083)
  • Page 10 TROUBLESHOOTING PROBLEM CAUSE Bulb glows dimly, flickers or fails 1. Low battery capacity: a. Continuous use of battery that has not been fully charged will cause it to lose its capacity. This may be corrected by fully recharging the battery for 24 hours. b.
  • Page 11: Compliance With Atex Standards

    Certification, equipment marking and instructions for compliance with ATEX standards:- The GL9/GL16 range of caplamps are certified for use in Mines where potentially explosive atmospheres may exist. The lamps are suitable for M2 Mining applications. Certification codes are:- ATEX: SIRA07ATEX9033 Ex I M2 Ex I EN62013-1 Ta = 0 C to +40...
  • Page 12: Use Of Equipment P12

    Use of equipment:- The user must ensure that the lamp supplied meets the safety standard required for the Zoned area:- 1. This equipment must only be used in a Category M2 zone without undertaking a full risk assessment for mine rescue use. 2.

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Denchi power gl16

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