Sidewalker Willy Final Assembly Instructions

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Willy Sidewalker—Final Assembly Instructions
Thank you and congratulations on your purchase of a 20"
Willy Sidewalker.
The Willy Sidewalker comes 70% pre-assembled. Below are the final
assembly instructions. They are intended for DIY customers.
NOTE: If any part of the instructions is unclear, or if you are new to final
bike assembly and are unable to get help from a friend, or if you prefer
to let a professional do it, we recommend that you take the Willy
Sidewalker to a local area bike shop for final assembly and safety
inspection. (It is approximately 20 to 30 minutes work for a bike
mechanic.)
You will need: #6 and #5 Allen key, wire cutter.

PACKING LIST:

Open the box and ensure you have the following:
1) Frame with front and rear brakes, attached foot platform, rear brake
cable/cable housing.
2) Two identical wheel sets
3) Handlebar/stem with hand grips, brake levers and bell.
4) Small box or plastic bag with hardware inside.
5) Front and rear wheel fenders.
Inside the small box or plastic bag:
1) Quick release hubs, front and rear
2) Front brake cable/cable housing.
3) Screws for fenders, front and rear.
4) Reflector with nut and washer.
5) Two 90 degree "noodles": the rigid one for front brake, flexible one for
rear brake.
6) Two cable ends.

THE FINAL ASSEMBLY:

1) Wheels: Insert quick release hub and position wheel into the front
fork and tighten. Repeat for rear wheel.
2) Handlebar/stem assembly: Slide the handlebar/stem into the
downtube to desired height, and lock with #6 Allen key.

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Summary of Contents for Sidewalker Willy

  • Page 1 Willy Sidewalker to a local area bike shop for final assembly and safety inspection.
  • Page 2 3) Front and rear brake assembly: a) Use this link as a guide: http://pedalwithapurpose.wordpress.com/2010/11/02/brake-essentials/ 4) Rear brake: At the handle bar, slightly release the locking nut with #5 Allen key. Insert the long cable-end into the right handle bar brake lever, then adjust and tighten locking nut.

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