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RECKMANN RF90 Instructions For Use Manual

Hydraulic furling system aluminium foil wire/rod ds
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Instructions for use
RF90
Hydraulic furling system
Aluminium foil
Wire/rod
DS
www.reckmann.com
Reckmann Yacht Equipment GmbH
Siemensstr. 37-39
D-25462 Rellingen
Tel. +49(0) 4101 3849-0
Fax. +49(0) 4101 3849-50
info@reckmann.com
www.reckmann.com
As of: 12
th
June 2015
Copyright by
Reckmann Yacht Equipment GmbH
Siemensstr. 37-39
D-25462 Rellingen

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  • Page 1 Instructions for use Reckmann Yacht Equipment GmbH Siemensstr. 37-39 D-25462 Rellingen Tel. +49(0) 4101 3849-0 Fax. +49(0) 4101 3849-50 info@reckmann.com www.reckmann.com RF90 Hydraulic furling system Aluminium foil Wire/rod As of: 12 June 2015 Copyright by Reckmann Yacht Equipment GmbH Siemensstr. 37-39 D-25462 Rellingen www.reckmann.com...
  • Page 2 Notes Measurements P os : 1 /ZINDE L /R ollreffanlagen/Aus klapps eite/AK S B erechnung der P rofillänge R F 90 DS @ 1\mod_1426063204544_13349.docx @ 14040 @ 11 @ 1 P os : 1 /ZINDE L /R ollreffanlagen/Aus klapps eite/AK S B erechnung der P rofillänge R F 90 DS @ 1\mod_1426063204544_6.docx @ 12919 @ 22 @ 1...
  • Page 3 — — ________ ________ ________ ________ ________ mm Wire Type RF90-2 RF90-3 RF90-4 RF90-5 Adjuster in middle position Foil R20 – R40 R5 – R7 F (top terminal length) and T (toggle length) must be measured. Calculating the offcut measurement —...
  • Page 4 Notes www.reckmann.com...

  • Page 5: Table Of Contents

    4.1 Overview ....................... 10 4.2 Component assemblies ..................11 4.2.1 Drive unit ....................... 11 4.2.2 Adjuster (RF90-2, RF90-3) ..................11 4.2.3 Adjuster (RF90-4, RF90-5) ..................12 4.3 Function ......................... 12 5 Assembly ....................13 5.1 Completing the forestay (R20 – R40) ..............13 5.1.1...
  • Page 6 Fitting the adjuster (RF90-2, RF90-3) ..............39 5.5.9 Fitting the adjuster (RF90-4, RF90-5) ..............40 5.5.10 Setting the adjuster to its maximum length (RF90-4, RF90-5) ......40 5.5.11 Fitting the cover ..................... 41 5.5.12 Mounting the top bushing ..................41 5.6 Installing the system ....................
  • Page 7 Contents 9 Disassembly ................... 60 9.1 Dismantling the adjuster ..................60 9.1.1 Dismantling the adjuster (RF90-2, RF90-3) ............60 9.1.2 Dismantling the adjuster (RF90-4, RF90-5) ............60 9.2 Detaching the forestay from the drive unit ............. 62 9.2.1 Detaching the rod forestay ..................62 9.2.2...

  • Page 8: Packing List

    Date: Order number: Dealer: Customer: Picture Quantity Designation Remarks _____ Drive unit with adjuster Type: RF90 - __________________ _____ Wire forestay Length D = ______________ mm _____ Rod forestay Length D = ______________ mm _____ Halyard swivel Type: __________________ Toggle no.: __________________...
  • Page 9 Packing list Picture Quantity Designation Remarks R20 – R40 _____ Spacer hose 500 mm Marked red _____ Spacer hose 200 mm _____ Spacer hose 340 mm _____ Spacer hose 600 mm _____ Spacer hose 1740 mm _____ Top spacer ______________ mm R5 –...
  • Page 10 Packing list Picture Quantity Designation Remarks _____ Hook spanner for adjuster _____ Hex key set _____ Winch handle _____ Instructions Special equipment Compiled by: ___________________________________________ On: _______________ ___________________________________________ Signature Pos: 2 /ZINDEL/Dokument/headline_Über diese Anleitung @ 1\mod_1400498832886_13349.docx @ 13928 @ 1 @ 1...

  • Page 11: About This Manual

    About this manual Introduction 2 About this manual Pos: 3 /ZINDEL/Dokument/Zielgruppe @ 1\mod_1400499035332_13349.docx @ 13929 @ 2 @ 1 2.1 Introduction These instructions are directed at owners of furling systems as well as anyone involved in the assembly, use or maintenance of such systems. Its use requires the appropriate sailing qualifications.

  • Page 12: Safety

    Safety Intended use 3 Safety Pos: 7 /ZINDEL/Rollreffanlagen/Identifikation/Bestimmungsgemäße Verwendung RF90 @ 1\mod_1400501979336_13349.docx @ 13930 @ 2 @ 1 3.1 Intended use The RF90 is an advanced hydraulic furling system for fore sails. The furling system is designed for reefing or furling a fore sail by rolling it up. It can be operated either hydraulically or manually using a winch handle.
  • Page 13 Safety Safety instructions Warning Hazards arising from improper use − Do not carry out any conversions or modifications on the furling system. − Do not use the furling system: • for regattas, • for attaching other objects as fore sails, •...

  • Page 14: Design And Function

    Design and function Overview 4 Design and function Pos: 10 /ZINDEL/Rollreffanlagen/Aufbau und Funktion/Übersicht @ 1\mod_1400763095913_13349.docx @ 13945 @ 2 @ 1 4.1 Overview Fig. 1: Overview 6 Sail feeder 1 Top terminal 2 Forestay 7 Drive unit 3 Top bushing 8 Adjuster 4 Foil 9 Toggle...

  • Page 15: Component Assemblies

    5 Hydraulic motor 3 Winch handle socket/emergency 6 Outer cover manual drive Pos: 13 /ZINDEL/Rollreffanlagen/Aufbau und Funktion/Verstelleinheit (RF90-2, RF90-3) @ 1\mod_1400766182813_13349.docx @ 13949 @ 3 @ 1 4.2.2 Adjuster (RF90-2, RF90-3) 1 Adjuster tube 2 Locking screw Pos: 14 /ZINDEL/Rollreffanlagen/Aufbau und Funktion/Verstelleinheit (RF90-4, RF90-5) @ 1\mod_1400766404273_13349.docx @ 13950 @ 3 @ 1...

  • Page 16: Adjuster (Rf90-4, Rf90-5)

    Pos: 15.4 /ZINDEL/Rollreffanlagen/Aufbau und Funktion/Funktion-Verstell-allg @ 1\mod_1400822279280_13349.docx @ 13955 @ @ 1 The adjuster can be used to adjust the forestay length at the mooring. For furling systems RF90-4 and RF90-5 the mechanical adjuster is supported hydraulically.

  • Page 17: Assembly

    Assembly Completing the forestay (R20 – R40) 5 Assembly Pos: 17 /ZINDEL/Rollreffanlagen/Montage/Alu/R10 - R40/headline_Vorstag komplettieren (R10 - R40) @ 1\mod_1400585828847_13349.docx @ 13936 @ 2 @ 1 5.1 Completing the forestay (R20 – R40) Pos: 18 /ZINDEL/Rollreffanlagen/Montage/Alu/R10 - R40/Profillänge anpassen - Einführung @ 1\mod_1401706466725_13349.docx @ 13986 @ 3 @ 1 5.1.1 Adjusting the foil length If a top furling section and a top spacer are not given in the list at the beginning of this manual, a furling section and a corresponding spacer hose must be shortened by the offcut measurement 'C'.

  • Page 18: Preparing The Top Bushing

    Assembly Completing the forestay (R20 – R40) 5.1.1.2 Shortening the top spacer Shorten the 1740-mm-long spacer hose by the offcut measurement 'C' using a sharp knife. The shortened spacer hose will become the top spacer during assembly. Pos: 21 /ZINDEL/Rollreffanlagen/Montage/Alu/R10 - R40/Topkappe vorbereiten (R10 - R40) @ 1\mod_1399557777207_13349.docx @ 13905 @ 3 @ 1 5.1.2 Preparing the top bushing After assembly the top bushing will cover the top furling section.

  • Page 19: Preparing The Rod Forestay

    Assembly Completing the forestay (R20 – R40) 3. Take the top bushing halves out of the furling section and stow them for later assembly. Pos: 22 /ZINDEL/Rollreffanlagen/Montage/Alu/R10 - R40/rod/headline_Rodvorstag vorbereiten @ 1\mod_1425888645936_13349.docx @ 14036 @ 3 @ 1 5.1.3 Preparing the rod forestay Pos: 23 /ZINDEL/Rollreffanlagen/Montage/Alu/R10 - R40/rod/Terminal auf Rod montieren R10-R40 @ 1\mod_1411647417297_13349.docx @ 14001 @ 4 @ 1 5.1.3.1 Installing the top terminal on the rod forestay Install the top terminal according to the manufacturer's instructions.
  • Page 20 Assembly Completing the forestay (R20 – R40) Overview Slide bushings and spacer hoses on to the rod forestay from below.
  • Page 21 Assembly Completing the forestay (R20 – R40) Sliding bushings and spacer hoses on for the top furling section 1. Slide on seven standard bushings. 2. Slide on the top spacer. The top spacer is between 240 mm and 1740 mm long. 3.
  • Page 22 Assembly Completing the forestay (R20 – R40) Sliding on bushings and spacer hoses for a 1500-mm-long standard furling section The following steps are only necessary if a 1500-mm-long furling section is present. If no 1500-mm- long furling section is present, continue with 'Sliding on bushings and spacer hoses for the feeder section'.

  • Page 23: Preparing The Wire Forestay

    Assembly Completing the forestay (R20 – R40) 5.1.3.3 Cold-heading the rod end Notice After the rod end has been cold-headed no more bushings or spacer hoses can be fitted and their order can no longer be changed. Only cold-head the lower rod end after ensuring that all bushings and spacer hoses have been properly installed.
  • Page 24 Assembly Completing the forestay (R20 – R40) Overview Slide bushings and spacer hoses on to the wire forestay from above.
  • Page 25 Assembly Completing the forestay (R20 – R40) Sliding on bushings and spacer hoses for the feeder section If a foil reinforcement should be fitted, skip the first four steps. In this case begin with step 5. 1. Only R20: slide on two standard bushings. 2.
  • Page 26 Assembly Completing the forestay (R20 – R40) Sliding on bushings and spacer hoses for 3000-mm-long standard furling sections Carry out the following steps for each of the 3000-mm-long standard furling sections. The top furling section should not be included. 1. Slide on a standard bushing and a 600-mm-long spacer hose and repeat three more times. 2.

  • Page 27: Fitting The Furling Sections

    Assembly Completing the forestay (R20 – R40) 5.1.4.3 Installing the top terminal on the wire forestay Warning Risk of breaking the forestay − The top terminal must be fitted by qualified personnel using suitable tools. Notice Once the terminal has been installed on the wire forestay, bushings or spacer hoses can no longer be fitted.
  • Page 28 Assembly Completing the forestay (R20 – R40) 5. Secure the furling section with two self-locking screws. Do not tighten the screws completely yet. 6. Place the threaded plate in the second recess in the furling section connector. 7. Slide a standard furling section on to the furling section connector. 8.

  • Page 29: Fitting The Foil Reinforcement (Optional)

    Assembly Completing the forestay (R5 – R7) 5.1.6 Fitting the foil reinforcement (optional) • All furling sections except for the feeder section must be fitted. • Only the following elements may be fitted on the forestay below the last furling section connector: standard bushing –...

  • Page 30: Completing The Forestay (R5 - R7)

    Assembly Completing the forestay (R5 – R7) 5.2 Completing the forestay (R5 – R7) Pos: 33 /ZINDEL/Rollreffanlagen/Montage/Alu/R50, R5 - R8/wire/Terminal auf Drahtvorstag montieren R50, R5-R8 @ 1\mod_1411981789578_13349.docx @ 14002 @ 3 @ 1 5.2.1 Installing the top terminal on the wire forestay Warning Risk of breaking the forestay −...

  • Page 31: Preparing The Top Bushing (R5 - R7)

    Assembly Completing the forestay (R5 – R7) Shorten one of the standard furling sections by the offcut measurement 'C' using a handsaw. The shortened furling section will become the top furling section during assembly. Pos: 36 /ZINDEL/Rollreffanlagen/Montage/Alu/R50, R5 - R8/Topkappe vorbereiten (R50, R5 - R8) @ 1\mod_1399617358756_13349.docx @ 13906 @ 3 @ 1 5.2.4 Preparing the top bushing (R5 –...
  • Page 32 Assembly Completing the forestay (R5 – R7) 2. Drill a hole of diameter 5.2 mm through the furling section and the top bushing half on each side of the furling section using a drilling bit. 3. Take the top bushing halves out of the furling section and cut an M6 thread in each drill hole. 4.

  • Page 33: Sliding On The Top Furling Section

    Assembly Completing the forestay (R5 – R7) 6. Cut holes in the furling section for countersunk screws. Pos: 37.1 /ZINDEL/Rollreffanlagen/Montage/Alu/R50, R5 - R8/Profile montieren - Topprofil @ 1\mod_1399892604550_13349.docx @ 13916 @ 3 @ 1 5.2.5 Sliding on the top furling section 1.

  • Page 34: Fitting The Furling Section Connector

    Assembly Completing the forestay (R5 – R7) 5.2.6 Fitting the furling section connector 1. R5: Slide the furling section connector on to the forestay; R6, R7: mount a split connector. 2. Insert split connector bushings into the ends of the furling section connector and screw in tightly. 3.
  • Page 35 Assembly Completing the forestay (R5 – R7) 3. Screw the furling section connector to the furling section using two screws (R6, R7: three screws). 4. Mount a split standard bushing on the forestay and secure it with tape. 5. Slide a 1660-mm-long spacer tube on to the forestay and slide it along with the standard bushing into the standard furling section.

  • Page 36: Fitting The Feeder Section

    Assembly Completing the forestay (R5 – R7) 5.2.8 Fitting the feeder section 1. Slide the feeder section on to the forestay. 2. Place the threaded plate in the recess in the furling section connector and slide the feeder section over it. 3.

  • Page 37: Cold-Heading The Rod End

    Assembly Completing the forestay (R5 – R7) 10. Slide the foil reinforcement into the feeder section. 11. Place a small split reinforcing bushing on the forestay and secure it with tape. 12. Mount a short spacer tube on the forestay and slide it along with the reinforcing bushing into the foil reinforcement.

  • Page 38: Fitting The Halyard Swivel And The Sail Feeder (R20 - R40, R5)

    Assembly Fitting the halyard swivel and the sail feeder (R20 – R40, R5) 5.3 Fitting the halyard swivel and the sail feeder (R20 – R40, R5) 1. Slide the halyard swivel over the feeder section until it is above the recess for the sail feeder. 2.

  • Page 39: Connecting The Drive Unit To The Forestay

    The cover does not have to be removed for drive units RF90-2 and RF90-3. 1.a RF90-4: Unscrew the two screws in the outer cover and pull them out of the guide sleeves. 1.b RF90-5: Unscrew the four nuts in the outer cover using the supplied box spanner.

  • Page 40: Dismantling The Adjuster (Rf90-2, Rf90-3)

    3. Only for a rod forestay: unscrew the rod collet from the adjuster axle. (Not applicable to wire forestays) Pos: 46 /ZINDEL/Rollreffanlagen/Montage/RF90-4, RF90-5/Verstelleinheit demontieren (RF90-4, RF90-5) @ 1\mod_1401090517041_13349.docx @ 13969 @ 3 @ 1 5.5.4 Dismantling the adjuster (RF90-4, RF90-5) 1.
  • Page 41 Assembly Connecting the drive unit to the forestay 3. RF90-5: Repeat these two steps for the second key. 4. Unscrew the adjuster tube from the adjuster axle. 5. Only for a rod forestay: unscrew the rod collet from the adjuster axle.

  • Page 42: Connecting The Foil To The Drive Unit

    Assembly Connecting the drive unit to the forestay 5.5.5 Connecting the foil to the drive unit Notice Risk of corrosion of the foil Corrosion will lead to destruction of the foil. − Apply Tef-Gel or another galvanic corrosion inhibitor to the surfaces of the foil and the furler drive adapter in contact with each other.

  • Page 43: Securing The Wire Forestay

    4. Pull the forestay back into the drive unit until the special nut is in contact with the adjuster axle. Pos: 50 /ZINDEL/Rollreffanlagen/Montage/RF90-2, RF90-3/Verstelleinheit montieren (RF90-2, RF90-3) @ 1\mod_1401095435145_13349.docx @ 13972 @ 3 @ 1 5.5.8 Fitting the adjuster (RF90-2, RF90-3) 1.

  • Page 44: Fitting The Adjuster (Rf90-4, Rf90-5)

    1. Screw the adjuster axle all the way on to the flange. 2.a RF90-4: Place the key in the recess in the adjuster axle in such a way that the untapped hole in the key is situated above the drill hole in the flange. Fasten with the key-retaining screw.

  • Page 45: Fitting The Cover

    1. Place the cover with the eyes over the pins on the drive unit. 2.a RF90-4: Insert the screws through the guide sleeves and screw them tightly into the drive unit. 2.b RF90-5: Screw the cover to the drive unit using four nuts. Use the supplied box spanner to tighten the nuts.

  • Page 46: Installing The System

    Assembly Installing the system 5.6 Installing the system Warning Risk of crushing and shearing − Never stick your finger into a threaded hole when mounting the furling system. Pos: 56 /ZINDEL/Rollreffanlagen/Montage/Toggle Masttop @ 1\mod_1400825458562_13349.docx @ 13960 @ 3 @ 1 5.6.1 Toggle on the masthead Warning Risk of forestay breakage...

  • Page 47: Hydraulic Connection

    For furling systems RF90-4 and RF90-5 a valve block with two load control valves must be installed as close as possible to the hydraulic motor. The valve block must have a control ratio of i = 10 and an adjustment range of 70 bar to 175 bar.

  • Page 48: Connecting The Hydraulic Hoses

    (mm) 540 N-5 540 N-6 540 N-8 Pos: 61 /ZINDEL/Rollreffanlagen/Montage/RF90-2, RF90-3/Hydraulikschläuche anschließen (RF90-2, RF90-3) @ 1\mod_1401717366081_13349.docx @ 13990 @ 4 @ 1 5.7.2.1 Connecting the hydraulic hoses (RF90-2, RF90-3) • The hydraulic motor is equipped with connections for quick couplers.

  • Page 49: Removing The Leather Cover

    Assembly Removing the leather cover 5.7.2.2 Connecting the hydraulic hoses (RF90-4, RF90-5) Screw the connecting hoses to the connections on the hydraulic motor. Pos: 63 /ZINDEL/Rollreffanlagen/Montage/Ledercover @ 1\mod_1412156341772_13349.docx @ 14010 @ 2 @ 1 5.8 Removing the leather cover Notice...

  • Page 50: Operation

    Operation Wire pennant 6 Operation Pos: 65 /ZINDEL/Rollreffanlagen/Bedienung/Kopfstander @ 1\mod_1400824020187_13349.docx @ 13958 @ 2 @ 1 6.1 Wire pennant When the sail is hoisted the halyard shackle must be as close as possible to the top end of the foil. For a sail with a shorter luff a wire pennant must be fitted between the halyard swivel and the fore sail.

  • Page 51: Reefing And Unrolling The Sail

    In strong winds ease the sheet stepwise and reef the sail. Stop reefing when the sheet has been rolled once or twice around the sail. Pos: 68 /ZINDEL/Rollreffanlagen/Bedienung/RF90-2, RF90-3/Spannung des Vorstags einstellen (RF90-2, RF90-3) @ 1\mod_1401278424130_13349.docx @ 13984 @ 2 @ 1...

  • Page 52: Adjusting The Forestay Length (Rf90-2, Rf90-3)

    Operation Adjusting the forestay length (RF90-2, RF90-3) 6.4 Adjusting the forestay length (RF90-2, RF90-3) Warning Risk of adjuster becoming ripped apart − Stop extending the adjuster as soon as the 'STOP' mark becomes visible under the outer cover. − After carrying out the adjustment tighten the locking screw again.

  • Page 53: Adjusting The Forestay Length (Rf90-4, Rf90-5)

    RF90-2 50 mm RF90-3 60 mm Pos: 69 /ZINDEL/Rollreffanlagen/Bedienung/RF90-4, RF90-5/Spannung des Vorstags einstellen (RF90-4, RF90-5) @ 1\mod_1401709511748_13349.docx @ 13987 @ 2333 @ 1 6.5 Adjusting the forestay length (RF90-4, RF90-5) Notice Excessively high operating pressure Exceeding the maximum allowable operating pressure can result in damage to the adjuster.

  • Page 54: Shortening The Adjuster

    Operation Adjusting the forestay length (RF90-4, RF90-5) 3. Connect a hydraulic hose with an R⅛″ coupling plug. 6.5.2 Shortening the adjuster Notice Risk of damage to the hydraulic hose − Do not use the hydraulic coupling as a stop. 1. Pressurise the hydraulic coupling until the lower edge of the adjuster tube is nearly touching the hydraulic coupling.
  • Page 55 Operation Adjusting the forestay length (RF90-4, RF90-5) 3. Repeat these two steps until the desired length has been reached. 4. Detach the hydraulic hose. 5. Seal the hydraulic socket with the plug screw. 6. Screw the locking screw back in tightly.

  • Page 56: Lengthening The Adjuster

    Operation Adjusting the forestay length (RF90-4, RF90-5) 6.5.3 Lengthening the adjuster Notice Risk of damage to the hydraulic hose − Do not use the hydraulic coupling as a stop. 1. Pressurise the hydraulic coupling until the adjuster tube is lowered about 2 mm. The mechanical lock on the adjuster tube is now released.
  • Page 57 Operation Adjusting the forestay length (RF90-4, RF90-5) 3. Slowly depressurise the hydraulic connection. The adjuster will now lengthen by the stroke length 'X'. 4. Repeat these three steps until the desired length has been reached. The maximum length has been reached when the visible part of the adjuster tube under the outer cover has reached the length 'Y'.
  • Page 58 Operation Adjusting the forestay length (RF90-4, RF90-5) 5. Detach the hydraulic hose. 6. Seal the hydraulic socket with the plug screw. 7. Screw the locking screw back in tightly. Pos: 70 /ZINDEL/Rollreffanlagen/Bedienung/Profilvorstag @ 1\mod_1412161082781_13349.docx @ 14012 @ 2 @ 1...

  • Page 59: Use As A Forestay Foil

    Operation Use as a forestay foil 6.6 Use as a forestay foil Warning Risk of injury through accidental switch-on of furling system When using the furling system as a forestay foil make sure the furling system is not accidentally switched on. The furling system can be used as a forestay foil without a roller furling function, for example, to switch two sails with two halyards on a foil with a double groove.

  • Page 60: Maintenance

    Maintenance Prior to each use 7 Maintenance Pos: 72 /ZINDEL/Rollreffanlagen/Wartung/Wartung vor jeder Benutzung RF90 @ 1\mod_1412063850593_13349.docx @ 14006 @ 2 @ 1 7.1 Prior to each use • Check ropes and lashings. • Check furling sections for external signs of damage.

  • Page 61: Troubleshooting

    Troubleshooting Troubleshooting guide 8 Troubleshooting Pos: 77 /ZINDEL/Rollreffanlagen/Störung/Störungstabelle @ 1\mod_1401198068458_13349.docx @ 13981 @ 2 @ 1 8.1 Troubleshooting guide Fault Cause Remedy Furling system not Electrical problem Button corroded rotating hydraulically Pump relay defective On-board hydraulics fault Check the quick couplers. Check the on-board hydraulics.

  • Page 62: Manual Operation

    Troubleshooting Manual operation 8.2 Manual operation Warning Risk of serious injury through winch handle backlash Do not use the furling system if the gear is no longer self-locking. Send the drive unit to a service station for repair. If the drive fails or the drive energy supply is disrupted, the furling system can be operated with a winch handle.

  • Page 63: Coupling The Gear

    Troubleshooting Coupling the gear 8.3 Coupling the gear After the winch handle has been used the gear may remain decoupled from the drive. This can happen if the clutch pin inside the winch handle socket does not spring back up when the winch handle is removed.

  • Page 64: Disassembly

    Pos: 83 /ZINDEL/Rollreffanlagen/Demontage/Verstelleinheit demontieren (RF90-4, RF90-5) @ 1\mod_1425772183835_13349.docx @ 14035 @ 3 @ 1 9.1.2 Dismantling the adjuster (RF90-4, RF90-5) 1.a RF90-4: Unscrew the two screws in the outer cover and pull them out of the guide sleeves. 1.b RF90-5: Unscrew the four nuts in the outer cover using the supplied box spanner.
  • Page 65 4. Screw an M6 ✕ 40 screw into the second hole in the key and force the key out with it. Then remove the screw. 5. RF90-5: Repeat these two steps for the second key. 6. Unscrew the adjuster tube from the adjuster axle.

  • Page 66: Detaching The Forestay From The Drive Unit

    Disassembly Detaching the forestay from the drive unit 9.2 Detaching the forestay from the drive unit 9.2.1 Detaching the rod forestay 1. Remove the top bushing from the foil. 2. Insert the forestay through the drive unit until the rod head can be seen protruding from the rod collet.

  • Page 67: Detaching The Foil From The Drive Unit

    Disassembly Detaching the foil from the drive unit 9.3 Detaching the foil from the drive unit 1. Unscrew the cap screws from the furler drive adapter. The drive unit can now be detached. 2. Take the threaded plate out of the recess in the feeder section. 3.

  • Page 68: Transport And Storage

    Transport and storage Transport 10 Transport and storage Pos: 87 /ZINDEL/Rollreffanlagen/Transport und Lagerung/Transport @ 1\mod_1412158215116_13349.docx @ 14013 @ 2 @ 1 10.1 Transport Pack the drive unit together with the adjuster in a cushioned box for transport. Pos: 88 /ZINDEL/Rollreffanlagen/Transport und Lagerung/Lagerung @ 1\mod_1412162639833_13349.docx @ 14014 @ 2 @ 1 10.2 Storage Notice Risk of destruction of furling system by freezing water...

  • Page 69: Disposal

    Disposal 11 Disposal Notice Risk of damage to the environment The drive unit contains gear oil which can cause severe environmental damage. Dispose of the furling system parts in an environmentally friendly manner in accordance with local requirements. When the end of life has been reached the drive unit with the adjuster and the halyard swivel can be sent to a service station or returned to the manufacturer.

  • Page 70: Technical Data

    Technical data RF90-2 DS 12 Technical data Pos: 91 /ZINDEL/Rollreffanlagen/Technische Daten RF90-2 DS @ 1\mod_1416391443697_13349.docx @ 14027 @ 2 @ 1 12.1 RF90-2 DS Foil type Forestay diameter (max.) Wire [mm] Forestay length (max.) 18.7 23.2 Sail area (max.) [m²] Operating pressure (max.)

  • Page 71: Rf90-4 Ds

    Operating pressure (max.) [bar] Adjuster Maximum allowable load [kg] 20400 R⅛ BSP internal (female) thread Hydraulic connection Pos: 94 /ZINDEL/Rollreffanlagen/Technische Daten RF90-5 DS @ 1\mod_1416398841475_13349.docx @ 14030 @ 2 @ 1 12.4 RF90-5 DS Foil type -150 Forestay diameter (max.) Wire [mm] Forestay length (max.)

  • Page 72: Foil Cross Sections

    Technical data Foil cross sections 12.5 Foil cross sections Foil type Groove [mm] [mm] [mm] [mm] Double 35.8 28.8 Double 45.5 36.1 Double 49.1 38.7 Double 60.0 47.0 Double 72.0 60.0 Double 85.0 72.0 === Ende der Liste für Textmarke Inhalt ===...

  • Page 73: Index

    Index 13 Index 4-way 3-position directional valve 43 Manual operation 12, 57, 58 Adjuster 10, 11, 12, 36, 40, 49, 60 Mast head 42 dismantling 60 Mast toggle 42 lengthening 52 Motor control 43 shortening 50 Notice 7 Adjuster axle 11, 12 Outer cover 11, 41 Adjuster tube 11, 12 Overview 10...
  • Page 74 Notes...

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