Temelsan KN-40 S-MN User Manual
  1. Manuals
  2. Brands
  3. Temelsan Manuals
  4. Welding System
  5. KN-40 S-MN
  6. User manual

Temelsan KN-40 S-MN User Manual

Butt welding machine
Hide thumbs
Table of Contents

Advertisement

Quick Links

Download this manual
KN-40 S-MN BUTT WELDING
MACHINE USER MANUAL
Congratulation to your new TEMELSAN Butt Welding Machine KN-40 S-MN

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the KN-40 S-MN and is the answer not in the manual?

Questions and answers

Summary of Contents for Temelsan KN-40 S-MN

  • Page 1 KN-40 S-MN BUTT WELDING MACHINE USER MANUAL Congratulation to your new TEMELSAN Butt Welding Machine KN-40 S-MN...

  • Page 2: Table Of Contents

    CLAMPING JAW CALIBRATION BY CARBON PAPER ..............27 SUMMARY OF FUNCTIONALITY TYPES ..................29 WELDING STOP POINT ........................30 TEMELSAN MAKİNA SAN. VE TİC. LTD. ŞTİ. Akçaburgaz Mah. Muhsin Yazıcıoğlu Cad. No:55/1 Esenyurt / İstanbul / TÜRKİYE TEL: +90 (212) 544-2518 FAX: +90 (212) 577-6557 www.temelsan.com temelsan@temelsan.com...
  • Page 3 CLAMPING JAW SERVICING / GRINDING INSTRUCTIONS ............. 32 SYSTEM DRAWINGS .......................... 33 SPARE PART DRAWINGS ........................42 TEMELSAN MAKİNA SAN. VE TİC. LTD. ŞTİ. Akçaburgaz Mah. Muhsin Yazıcıoğlu Cad. No:55/1 Esenyurt / İstanbul / TÜRKİYE TEL: +90 (212) 544-2518 FAX: +90 (212) 577-6557 www.temelsan.com temelsan@temelsan.com...

  • Page 4: Basic Informations

    (Some Text here is copied from Wikipedia, which explains very well the Butt Welding procedure, many thanks to the writer) TEMELSAN MAKİNA SAN. VE TİC. LTD. ŞTİ. Akçaburgaz Mah. Muhsin Yazıcıoğlu Cad. No:55/1 Esenyurt / İstanbul / TÜRKİYE TEL: +90 (212) 544-2518 FAX: +90 (212) 577-6557 www.temelsan.com temelsan@temelsan.com...

  • Page 5: Warranty And Liability

    It applies in particular to: Safety switches (Emergency Stop Button) Electrical and electronic fuses TEMELSAN MAKİNA SAN. VE TİC. LTD. ŞTİ. Akçaburgaz Mah. Muhsin Yazıcıoğlu Cad. No:55/1 Esenyurt / İstanbul / TÜRKİYE TEL: +90 (212) 544-2518 FAX: +90 (212) 577-6557 www.temelsan.com temelsan@temelsan.com...

  • Page 6: Areas Of Usage

    The machine is a single piece and no need to be assembled. The machine can be set-up by the customer’s own staff if officially approved by Temelsan. Please read the following sections thoroughly and carefully before the initial start-up and ensure that you clearly understand it.

  • Page 7: Safety Measured Related With The Machine

    Push the emergency stop button. The emergency stop button is to use by emergency issues only! TEMELSAN MAKİNA SAN. VE TİC. LTD. ŞTİ. Akçaburgaz Mah. Muhsin Yazıcıoğlu Cad. No:55/1 Esenyurt / İstanbul / TÜRKİYE TEL: +90 (212) 544-2518 FAX: +90 (212) 577-6557 www.temelsan.com temelsan@temelsan.com...

  • Page 8: Transportation - Storage - Packaging

    • Use only the lifting eyelets for transport by crane (Picture below) TEMELSAN MAKİNA SAN. VE TİC. LTD. ŞTİ. Akçaburgaz Mah. Muhsin Yazıcıoğlu Cad. No:55/1 Esenyurt / İstanbul / TÜRKİYE TEL: +90 (212) 544-2518 FAX: +90 (212) 577-6557 www.temelsan.com temelsan@temelsan.com...
  • Page 9 Machine should be fixed by screws to the pallet. TEMELSAN MAKİNA SAN. VE TİC. LTD. ŞTİ. Akçaburgaz Mah. Muhsin Yazıcıoğlu Cad. No:55/1 Esenyurt / İstanbul / TÜRKİYE TEL: +90 (212) 544-2518 FAX: +90 (212) 577-6557 www.temelsan.com temelsan@temelsan.com...

  • Page 10: Standart Accessories

    Enough air circulation is required The client is obliged to local electrical distributor notified technical requirements TEMELSAN MAKİNA SAN. VE TİC. LTD. ŞTİ. Akçaburgaz Mah. Muhsin Yazıcıoğlu Cad. No:55/1 Esenyurt / İstanbul / TÜRKİYE TEL: +90 (212) 544-2518 FAX: +90 (212) 577-6557 www.temelsan.com temelsan@temelsan.com...
  • Page 11 P a g e | 10 RECOMMENDATION HOW TO PLACE THE TEMELSAN KN40 S-MN MACHINE TEMELSAN MAKİNA SAN. VE TİC. LTD. ŞTİ. Akçaburgaz Mah. Muhsin Yazıcıoğlu Cad. No:55/1 Esenyurt / İstanbul / TÜRKİYE TEL: +90 (212) 544-2518 FAX: +90 (212) 577-6557 www.temelsan.com temelsan@temelsan.com...

  • Page 12: First Connections

    The customer is required to comply with the technical conditions and requirements of the relevant electrical power supply company TEMELSAN MAKİNA SAN. VE TİC. LTD. ŞTİ. Akçaburgaz Mah. Muhsin Yazıcıoğlu Cad. No:55/1 Esenyurt / İstanbul / TÜRKİYE TEL: +90 (212) 544-2518 FAX: +90 (212) 577-6557 www.temelsan.com temelsan@temelsan.com...
  • Page 13 P a g e | 12 TEMELSAN MAKİNA SAN. VE TİC. LTD. ŞTİ. Akçaburgaz Mah. Muhsin Yazıcıoğlu Cad. No:55/1 Esenyurt / İstanbul / TÜRKİYE TEL: +90 (212) 544-2518 FAX: +90 (212) 577-6557 www.temelsan.com temelsan@temelsan.com...

  • Page 14: Press-Air Requirements

    HANDLE ELECTRIC CABINET HAND WHEEL FOR JAW SPACING MAIN POWER SWITCH JAWS TEMELSAN MAKİNA SAN. VE TİC. LTD. ŞTİ. Akçaburgaz Mah. Muhsin Yazıcıoğlu Cad. No:55/1 Esenyurt / İstanbul / TÜRKİYE TEL: +90 (212) 544-2518 FAX: +90 (212) 577-6557 www.temelsan.com temelsan@temelsan.com...

  • Page 15: Operator Panel And Buttons

    BUTTON (+) or (-)”. When you reach the value, press the “SET BUTTON” to save your settings. TEMELSAN MAKİNA SAN. VE TİC. LTD. ŞTİ. Akçaburgaz Mah. Muhsin Yazıcıoğlu Cad. No:55/1 Esenyurt / İstanbul / TÜRKİYE TEL: +90 (212) 544-2518 FAX: +90 (212) 577-6557 www.temelsan.com temelsan@temelsan.com...

  • Page 16: Start-Up The Machine

    Congratulation, your Machine is correct connected and is ready to Calibrate several following equipment Stopper Positions Jaw Level and spacing TEMELSAN MAKİNA SAN. VE TİC. LTD. ŞTİ. Akçaburgaz Mah. Muhsin Yazıcıoğlu Cad. No:55/1 Esenyurt / İstanbul / TÜRKİYE TEL: +90 (212) 544-2518 FAX: +90 (212) 577-6557 www.temelsan.com temelsan@temelsan.com...

  • Page 17: Calibration Of Jaw Space

    Turn the CSL and CSR stoppers to find proper adjustment for band saw teeth size. TEMELSAN MAKİNA SAN. VE TİC. LTD. ŞTİ. Akçaburgaz Mah. Muhsin Yazıcıoğlu Cad. No:55/1 Esenyurt / İstanbul / TÜRKİYE TEL: +90 (212) 544-2518 FAX: +90 (212) 577-6557 www.temelsan.com temelsan@temelsan.com...
  • Page 18 Screw the OSL, OSR, MSL and MSR stoppers. Please check and service the Stoppers frequently! TEMELSAN MAKİNA SAN. VE TİC. LTD. ŞTİ. Akçaburgaz Mah. Muhsin Yazıcıoğlu Cad. No:55/1 Esenyurt / İstanbul / TÜRKİYE TEL: +90 (212) 544-2518 FAX: +90 (212) 577-6557 www.temelsan.com temelsan@temelsan.com...

  • Page 19: Servicing The Jaws ( Please Service The Jaws Frequently )

    Upper Jaw block (2) pull out the “Upper Jaw to front” TEMELSAN MAKİNA SAN. VE TİC. LTD. ŞTİ. Akçaburgaz Mah. Muhsin Yazıcıoğlu Cad. No:55/1 Esenyurt / İstanbul / TÜRKİYE TEL: +90 (212) 544-2518 FAX: +90 (212) 577-6557 www.temelsan.com temelsan@temelsan.com...

  • Page 20: Clamping Jaw Grinding Instructions

    The clamping devices are Manual system to clamp Metal Band or Band Saw Blade for butt-welding procedure. TEMELSAN MAKİNA SAN. VE TİC. LTD. ŞTİ. Akçaburgaz Mah. Muhsin Yazıcıoğlu Cad. No:55/1 Esenyurt / İstanbul / TÜRKİYE TEL: +90 (212) 544-2518 FAX: +90 (212) 577-6557 www.temelsan.com temelsan@temelsan.com...

  • Page 21: 12. Upset Pressure

    P a g e | 20 12. UPSET PRESSURE Temelsan Machines are working with manual pressure procedure of Upset Pressure. UPSET PRESSURE ADJUSTMENT HANDLE UPSET PRESSURE INDICATOR You can turn handle by following the table showed on below for adjust your upside pressure.

  • Page 22: Using The Adjustment Handle

    When you set handle on this way if you turn the handle will adjust upset pressure on welding machine. TEMELSAN MAKİNA SAN. VE TİC. LTD. ŞTİ. Akçaburgaz Mah. Muhsin Yazıcıoğlu Cad. No:55/1 Esenyurt / İstanbul / TÜRKİYE TEL: +90 (212) 544-2518 FAX: +90 (212) 577-6557 www.temelsan.com temelsan@temelsan.com...

  • Page 23: Jaw Level Calibration (Clamping Jaw Annealing Pressure Point)

    The goal is to create similar heat on all width of Metal-Band TEMELSAN MAKİNA SAN. VE TİC. LTD. ŞTİ. Akçaburgaz Mah. Muhsin Yazıcıoğlu Cad. No:55/1 Esenyurt / İstanbul / TÜRKİYE TEL: +90 (212) 544-2518 FAX: +90 (212) 577-6557 www.temelsan.com temelsan@temelsan.com...
  • Page 24 In this case it’s almost not possible to make a Jaw Level Calibration. METAL BAND LOWER JAW TEMELSAN MAKİNA SAN. VE TİC. LTD. ŞTİ. Akçaburgaz Mah. Muhsin Yazıcıoğlu Cad. No:55/1 Esenyurt / İstanbul / TÜRKİYE TEL: +90 (212) 544-2518 FAX: +90 (212) 577-6557 www.temelsan.com temelsan@temelsan.com...
  • Page 25 Picture # 2 Improper Adjustment  PRESS POINT HEAT AREA METAL BAND LOWER JAW TEMELSAN MAKİNA SAN. VE TİC. LTD. ŞTİ. Akçaburgaz Mah. Muhsin Yazıcıoğlu Cad. No:55/1 Esenyurt / İstanbul / TÜRKİYE TEL: +90 (212) 544-2518 FAX: +90 (212) 577-6557 www.temelsan.com temelsan@temelsan.com...
  • Page 26 IMPORTANT ALWAYS BOTH SCREWS ARE TO TURN AND ALWAYS SAME WAY THE SAME QUONTITY! Watch Degree -20° -10° 0° 10° 20° TEMELSAN MAKİNA SAN. VE TİC. LTD. ŞTİ. Akçaburgaz Mah. Muhsin Yazıcıoğlu Cad. No:55/1 Esenyurt / İstanbul / TÜRKİYE TEL: +90 (212) 544-2518 FAX: +90 (212) 577-6557 www.temelsan.com temelsan@temelsan.com...
  • Page 27 (to the left side) the back clamping pressure between jaws will increase. TEMELSAN MAKİNA SAN. VE TİC. LTD. ŞTİ. Akçaburgaz Mah. Muhsin Yazıcıoğlu Cad. No:55/1 Esenyurt / İstanbul / TÜRKİYE TEL: +90 (212) 544-2518 FAX: +90 (212) 577-6557 www.temelsan.com temelsan@temelsan.com...

  • Page 28: Clamping Jaw Calibration By Carbon Paper

    The Carbon Paper Print is showing similar print picture on both clamping jaws as an perfect similar adjustment. Left and right Jaw are not correct adjusted TEMELSAN MAKİNA SAN. VE TİC. LTD. ŞTİ. Akçaburgaz Mah. Muhsin Yazıcıoğlu Cad. No:55/1 Esenyurt / İstanbul / TÜRKİYE TEL: +90 (212) 544-2518 FAX: +90 (212) 577-6557 www.temelsan.com temelsan@temelsan.com...
  • Page 29 The Jaws have to be re-grinded with a high precision surface grind, have to be checked about deformation and correct fixed TEMELSAN MAKİNA SAN. VE TİC. LTD. ŞTİ. Akçaburgaz Mah. Muhsin Yazıcıoğlu Cad. No:55/1 Esenyurt / İstanbul / TÜRKİYE TEL: +90 (212) 544-2518 FAX: +90 (212) 577-6557 www.temelsan.com temelsan@temelsan.com...

  • Page 30: Summary Of Functionality Types

    Annealing Procedure. TEMELSAN MAKİNA SAN. VE TİC. LTD. ŞTİ. Akçaburgaz Mah. Muhsin Yazıcıoğlu Cad. No:55/1 Esenyurt / İstanbul / TÜRKİYE TEL: +90 (212) 544-2518 FAX: +90 (212) 577-6557 www.temelsan.com temelsan@temelsan.com...

  • Page 31: Welding Stop Point

    You can use the table on below picture for the stop point adjustment. (BURRING SWITCH) Few well welded Burr Pictures (different Band widths) TEMELSAN MAKİNA SAN. VE TİC. LTD. ŞTİ. Akçaburgaz Mah. Muhsin Yazıcıoğlu Cad. No:55/1 Esenyurt / İstanbul / TÜRKİYE TEL: +90 (212) 544-2518 FAX: +90 (212) 577-6557 www.temelsan.com temelsan@temelsan.com...

  • Page 32: Quick Manual Chart

    Test the Weld by Bending Tester from Temelsan If Weld quality has passed the Tests, Start your manufacturing TEMELSAN MAKİNA SAN. VE TİC. LTD. ŞTİ. Akçaburgaz Mah. Muhsin Yazıcıoğlu Cad. No:55/1 Esenyurt / İstanbul / TÜRKİYE TEL: +90 (212) 544-2518 FAX: +90 (212) 577-6557 www.temelsan.com temelsan@temelsan.com...

  • Page 33: Machine Service

    The re-grind able volume is 2 mm, keep 1 mm as last, do not grind down less then this 1 mm. The Lover-Jaws are a type of Bronze; Temelsan is using the Ampco-Bronze, hard and very high connectivity. The re-grind able volume is 6 mm, keep 1 mm as last, do not grind down less then this 1 Grind anytime pair wise, keep the parallelism by less then 2 hundredths mm, Tol: +/- 0.01...

  • Page 34: System Drawings

    P a g e | 33 SYSTEM DRAWINGS TEMELSAN MAKİNA SAN. VE TİC. LTD. ŞTİ. Akçaburgaz Mah. Muhsin Yazıcıoğlu Cad. No:55/1 Esenyurt / İstanbul / TÜRKİYE TEL: +90 (212) 544-2518 FAX: +90 (212) 577-6557 www.temelsan.com temelsan@temelsan.com...
  • Page 35 P a g e | 34 TEMELSAN MAKİNA SAN. VE TİC. LTD. ŞTİ. Akçaburgaz Mah. Muhsin Yazıcıoğlu Cad. No:55/1 Esenyurt / İstanbul / TÜRKİYE TEL: +90 (212) 544-2518 FAX: +90 (212) 577-6557 www.temelsan.com temelsan@temelsan.com...
  • Page 36 P a g e | 35 TEMELSAN MAKİNA SAN. VE TİC. LTD. ŞTİ. Akçaburgaz Mah. Muhsin Yazıcıoğlu Cad. No:55/1 Esenyurt / İstanbul / TÜRKİYE TEL: +90 (212) 544-2518 FAX: +90 (212) 577-6557 www.temelsan.com temelsan@temelsan.com...
  • Page 37 P a g e | 36 TEMELSAN MAKİNA SAN. VE TİC. LTD. ŞTİ. Akçaburgaz Mah. Muhsin Yazıcıoğlu Cad. No:55/1 Esenyurt / İstanbul / TÜRKİYE TEL: +90 (212) 544-2518 FAX: +90 (212) 577-6557 www.temelsan.com temelsan@temelsan.com...
  • Page 38 P a g e | 37 TEMELSAN MAKİNA SAN. VE TİC. LTD. ŞTİ. Akçaburgaz Mah. Muhsin Yazıcıoğlu Cad. No:55/1 Esenyurt / İstanbul / TÜRKİYE TEL: +90 (212) 544-2518 FAX: +90 (212) 577-6557 www.temelsan.com temelsan@temelsan.com...
  • Page 39 P a g e | 38 TEMELSAN MAKİNA SAN. VE TİC. LTD. ŞTİ. Akçaburgaz Mah. Muhsin Yazıcıoğlu Cad. No:55/1 Esenyurt / İstanbul / TÜRKİYE TEL: +90 (212) 544-2518 FAX: +90 (212) 577-6557 www.temelsan.com temelsan@temelsan.com...
  • Page 40 P a g e | 39 TEMELSAN MAKİNA SAN. VE TİC. LTD. ŞTİ. Akçaburgaz Mah. Muhsin Yazıcıoğlu Cad. No:55/1 Esenyurt / İstanbul / TÜRKİYE TEL: +90 (212) 544-2518 FAX: +90 (212) 577-6557 www.temelsan.com temelsan@temelsan.com...
  • Page 41 P a g e | 40 TEMELSAN MAKİNA SAN. VE TİC. LTD. ŞTİ. Akçaburgaz Mah. Muhsin Yazıcıoğlu Cad. No:55/1 Esenyurt / İstanbul / TÜRKİYE TEL: +90 (212) 544-2518 FAX: +90 (212) 577-6557 www.temelsan.com temelsan@temelsan.com...
  • Page 42 P a g e | 41 TEMELSAN MAKİNA SAN. VE TİC. LTD. ŞTİ. Akçaburgaz Mah. Muhsin Yazıcıoğlu Cad. No:55/1 Esenyurt / İstanbul / TÜRKİYE TEL: +90 (212) 544-2518 FAX: +90 (212) 577-6557 www.temelsan.com temelsan@temelsan.com...

  • Page 43: Spare Part Drawings

    P a g e | 42 SPARE PART DRAWINGS TEMELSAN MAKİNA SAN. VE TİC. LTD. ŞTİ. Akçaburgaz Mah. Muhsin Yazıcıoğlu Cad. No:55/1 Esenyurt / İstanbul / TÜRKİYE TEL: +90 (212) 544-2518 FAX: +90 (212) 577-6557 www.temelsan.com temelsan@temelsan.com...
  • Page 44 P a g e | 43 TEMELSAN MAKİNA SAN. VE TİC. LTD. ŞTİ. Akçaburgaz Mah. Muhsin Yazıcıoğlu Cad. No:55/1 Esenyurt / İstanbul / TÜRKİYE TEL: +90 (212) 544-2518 FAX: +90 (212) 577-6557 www.temelsan.com temelsan@temelsan.com...
  • Page 45 P a g e | 44 TEMELSAN MAKİNA SAN. VE TİC. LTD. ŞTİ. Akçaburgaz Mah. Muhsin Yazıcıoğlu Cad. No:55/1 Esenyurt / İstanbul / TÜRKİYE TEL: +90 (212) 544-2518 FAX: +90 (212) 577-6557 www.temelsan.com temelsan@temelsan.com...
  • Page 46 P a g e | 45 TEMELSAN MAKİNA SAN. VE TİC. LTD. ŞTİ. Akçaburgaz Mah. Muhsin Yazıcıoğlu Cad. No:55/1 Esenyurt / İstanbul / TÜRKİYE TEL: +90 (212) 544-2518 FAX: +90 (212) 577-6557 www.temelsan.com temelsan@temelsan.com...
  • Page 47 P a g e | 46 TEMELSAN MAKİNA SAN. VE TİC. LTD. ŞTİ. Akçaburgaz Mah. Muhsin Yazıcıoğlu Cad. No:55/1 Esenyurt / İstanbul / TÜRKİYE TEL: +90 (212) 544-2518 FAX: +90 (212) 577-6557 www.temelsan.com temelsan@temelsan.com...
  • Page 48 P a g e | 47 TEMELSAN MAKİNA SAN. VE TİC. LTD. ŞTİ. Akçaburgaz Mah. Muhsin Yazıcıoğlu Cad. No:55/1 Esenyurt / İstanbul / TÜRKİYE TEL: +90 (212) 544-2518 FAX: +90 (212) 577-6557 www.temelsan.com temelsan@temelsan.com...
  • Page 49 P a g e | 48 TEMELSAN MAKİNA SAN. VE TİC. LTD. ŞTİ. Akçaburgaz Mah. Muhsin Yazıcıoğlu Cad. No:55/1 Esenyurt / İstanbul / TÜRKİYE TEL: +90 (212) 544-2518 FAX: +90 (212) 577-6557 www.temelsan.com temelsan@temelsan.com...
  • Page 50 P a g e | 49 TEMELSAN MAKİNA SAN. VE TİC. LTD. ŞTİ. Akçaburgaz Mah. Muhsin Yazıcıoğlu Cad. No:55/1 Esenyurt / İstanbul / TÜRKİYE TEL: +90 (212) 544-2518 FAX: +90 (212) 577-6557 www.temelsan.com temelsan@temelsan.com...

Table of Contents