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Table of Contents
Summary of Contents for ORBITEC OXY- SMART
- Page 1 SMART Instruction Manual OXY- SMART OXY- ORBITEC GmbH Willi-Brehm-Straße 8 D-63500 Seligenstadt Phone: +49 (0)6182 / 78693-0 Fax: +49 (0)6182 / 78693-10 E-Mail: info@orbitec-group.com Internet: www.orbitec-group.com...
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Page 2: Table Of Contents
SMART Instruction Manual OXY- Contents Preface ..............3 Restrictions .............. 4 General structure ............. 5 3.1. Front view ................... 5 3.2. Top view ..................6 3.3. Lateral view ................6 3.4. Rear view ..................7 Explanation of icons ..........8 Commissioning - Operation ........ -
Page 3: Preface
SMART Instruction Manual OXY- Preface Correct formatting is imperatively required for quality assurance when welding high-alloy, corrosion-resistant components. Only at very low residual oxygen content during the welding process it is possible to attain neat and corrosion-resistant welding seams with little colouring on the inner surface of the tube. -
Page 4: Restrictions
The measuring device is not suitable to monitor the ambient air and must not be used to protect people No measuring without filter – no warranty claim Only use original filters made by ORBITEC Caution when working in an environment with organic vapours such as e.g. scorching of plastic materials... -
Page 5: General Structure
SMART Instruction Manual OXY- 3. General structure 3.1. Front view Display Filter Measuring gas hose Keyboard Measuring gas inlet... -
Page 6: Top View
SMART Instruction Manual OXY- 3.2. Top view Measuring gas inlet Hose connection Charging Measuring gas socket outlet Lanyard eyelet 3.3. Lateral view Wedge-shaped structure, hence ergonomic, well readable and operable... -
Page 7: Rear View
SMART Instruction Manual OXY- 3.4. Rear view Protective rubber frame Anti-skid rubber feet Ergonomically shaped housing Calibrates seals Type plate... -
Page 8: Explanation Of Icons
SMART Instruction Manual OXY- 4. Explanation of icons 999 ppm O2 Three-digit display Pump max. measuring range when the pump is activated the turbine turns Battery Battery charge Inert / H2 display status indicator the currently selected measuring gas is displayed Minus / Down Menu navigation,... -
Page 9: Commissioning - Operation
SMART Instruction Manual OXY- 5. Commissioning - Operation Switching on the measuring device By pressing the ON/OFF key, the Oxy-SMART is switched on. The device heats up the sensor which has to be brought to a preset temperature in order to allow a correct measuring process. - Page 10 SMART Instruction Manual OXY- Never obstruct the gas outlet hole at the measuring point with the tube, the flushing gas must always outflow freely: The pump installed in the device must be allowed to suck in the flushing gas without overpressure.
- Page 11 SMART Instruction Manual OXY- After having installed the device, switch on the pump of the Oxy-SMART Then, the sensor is heated up up to 100%: Heating up phase Pump is Battery turning charge status Gas type Measurement can be started as soon as the sensor is heated up: Measured value Preset gas 999ppm O2...
- Page 12 SMART Instruction Manual OXY- The measured value decreases: By increasing the flushing time, the residual oxygen is suppressed and the measured value is more and more reduced. After falling below the preset limit value, in this case 30ppm, the colour of the display changes from red to green. Take the tube out of the gas outlet hole, switch off the pump.
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Page 13: Measuring Gases Containing H2
SMART Instruction Manual OXY- 6. Measuring gases containing H2 In order to measure gases containing hydrogen, change the Oxy-SMART setting by pressing the H2 button, The following screen is displayed: Shift the device to gas containing H2 Then measuring can be performed exactly in the same way as for inert gases. The exact hydrogen fraction is not important for the measuring process, But the maximum fraction of hydrogen must not exceed 10%. -
Page 14: Monitoring Ranges - Programming Functions
SMART Instruction Manual OXY- 7. Monitoring ranges - Programming functions Oxy-SMART has a programming menu which allows to consider different monitoring limits and settings. Press the button P in order to open the menu. The following screen is displayed: Release – Limit value red/green 30ppm factory setting Language –... -
Page 15: Charging Process
SMART Instruction Manual OXY- 8. Charging process Oxy-SMART is equipped with powerful lithium ion batteries, allowing a service time of 9h, a standby time of 30h and the batteries are recharged to 100% within 3h. Only use the power supply unit included in the delivery for charging. It is best suitable for worldwide use thanks to the different replaceable plugs: Insert the plug of the power supply unit into the charging socket of the Oxy. - Page 16 – the Oxy-SMART let acclimate. Please switch off the unit and warm to room temperature. This message indicates a defect in the battery. Please send the device in for review. Batteries may only trained ORBITEC Qualified personnel to be replaced.
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Page 17: Filter Status
In case of such a warning, please replace the filter and examine if the tube or the hose kit are damaged or if foreign particles have been sucked in. In case of doubt, replace the whole hose set incl. the tube. Please only use the filters prescribed by ORBITEC GmbH. Designation Item No. -
Page 18: Technical Data
SMART Instruction Manual OXY- Technical data Measuring device (dimensions, weight) Technical data Measuring range 5 – 999 ppm O2 Operating temperature – 0 to 50°C Sample gas temperature – max 50°C Dimensions (L x W x H) 160 mm x 80 mm x 35 mm ... -
Page 19: Servicing And Maintenance
Instruction Manual OXY- Servicing and maintenance The measuring device Oxy-SMART is equipped with a maintenance-free O² sensor. In order to avoid measuring errors, the device should be calibrated by ORBITEC GmbH once a year. Only store the Oxy-SMART under dry conditions!