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Summary of Contents for ITT Goulds Pumps i-ALERT
- Page 1 Goulds Pumps Installation, Operation, and Maintenance Manual ™ i-ALERT Condition Monitor...
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Page 3: Table Of Contents
™ Deactivate the i-ALERT Condition Monitor......................16 ™ Reset the i-ALERT Condition Monitor........................16 Maintenance..................................17 ™ Guidelines for i-ALERT Condition Monitor disposal..................17 Troubleshooting................................18 ™ i-ALERT Condition Monitor troubleshooting.......................18 Local ITT Contacts.................................19 Regional offices................................19 ™ i-ALERT Condition Monitor Installation, Operation, and Maintenance Manual... -
Page 4: Introduction And Safety
For instructions, situations, or events that are not considered in this manual or in the sales documents, please contact the nearest ITT representative. Always specify the exact product type and identification code when requesting technical information or spare parts. -
Page 5: Safety
This includes any modification to the equipment or use of parts not provided by ITT. If there is a question regarding the intended use of the equipment, please contact an ITT representative before proceeding. -
Page 6: Safety Regulations For Ex-Approved Products In Potentially Explosive Atmospheres
If there are any questions regarding these requirements, the intended use, or if the equipment requires modification, contact an ITT representative before you proceed. Personnel requirements ITT disclaims all responsibility for work done by untrained and unauthorized personnel. ™ i-ALERT... -
Page 7: Product Approval Standards
Introduction and Safety These are the personnel requirements for Ex-approved products in potentially explosive atmospheres: • All work on the product must be carried out by certified electricians and ITT-authorized mechanics. Special rules apply to installations in explosive atmospheres. • All users must know about the risks of electric current and the chemical and physical characteristics of the gas and/or vapor present in hazardous areas. - Page 8 Introduction and Safety Explosion-proofing standards All explosion-proof products for use in explosive atmospheres are designed in compliance with one or more of the following approvals: • EN, ATEX Directive 94/9/EC • FM According to NEC • Class 1 Div 1 Groups “C”, and “D” •...
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Page 9: Certificates Of Conformance
Introduction and Safety Certificates of conformance CSA Certificate ™ i-ALERT Condition Monitor Installation, Operation, and Maintenance Manual... - Page 10 Introduction and Safety ™ i-ALERT Condition Monitor Installation, Operation, and Maintenance Manual...
- Page 11 Introduction and Safety ATEX notification ™ i-ALERT Condition Monitor Installation, Operation, and Maintenance Manual...
- Page 12 Introduction and Safety IECEx Certificate of Conformity ™ i-ALERT Condition Monitor Installation, Operation, and Maintenance Manual...
- Page 13 Introduction and Safety ™ i-ALERT Condition Monitor Installation, Operation, and Maintenance Manual...
- Page 14 Introduction and Safety Chinese Certificate of Conformity ™ i-ALERT Condition Monitor Installation, Operation, and Maintenance Manual...
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Page 15: Product Description
Product Description Product Description ™ General description i-ALERT Condition Monitor Description The i-ALERT Condition Monitor is a compact, battery-operated monitoring device that continuously measures the vibration and temperature of the pump power end. The condition monitor uses blinking red LEDs to alert the pump operator when the pump exceeds pre-set vibration and temperature limits. This allows the pump operator to make changes to the process or the pump before a catastrophic failure occurs. -
Page 16: Installation
Installation Installation ™ Attach the i-ALERT Condition Monitor to the pump CAUTION: Always wear protective gloves. The pump and condition monitor can be hot. Tools required: • 5/32 inch hex wrench Attach the condition monitor (761B) to the bearing frame (228A) using the hex-head screw (372T) provided. -
Page 17: Commissioning, Startup, Operation, And Shutdown
The condition monitor is ready for activation when the pump is running and has reached a steady flow, pressure, and temperature. This process only takes a few minutes. Place a small magnet on the condition monitor over the ITT logo and then remove it, as this example shows. -
Page 18: I-Alert ™ Condition Monitor Routine Operation
NOTICE: Always deactivate the condition monitor when the pump is going to be shut down for an extended period of time. Failure to do so will result in reduced battery life. Touch and hold a small magnet to the condition monitor over the ITT logo until the red LEDs blink three times. -
Page 19: Maintenance
Maintenance Maintenance ™ Guidelines for i-ALERT Condition Monitor disposal Precautions WARNING: • Never heat the condition monitor to temperatures in excess of 300°F (149°C). Heating to these temperatures could result in death or serious injury. • Never dispose of the condition monitor in a fire. This could result in death or serious injury. Guidelines The battery contained in the condition monitor does not contain enough lithium to qualify as reactive hazardous waste. -
Page 20: Troubleshooting
Replace the condition monitor. Activate the condition monitor. The unit is deactivated. The unit is malfunctioning. Consult your ITT representative for a warranty replacement. The red LEDs are flashing, but the temperature and The baseline is bad. Check the temperature and vibration levels and reset the vibration are at acceptable levels. -
Page 21: Local Itt Contacts
Local ITT Contacts Local ITT Contacts Regional offices Region Address Telephone North America (Headquarters) ITT - Goulds Pumps Asia Pacific ITT Industrial Process +65–627–63693 +65– 627–63685 10 Jalan Kilang #06-01 Singapore 159410 Europe ITT - Goulds Pumps +44–1297–630250 +44–1297–630256 Millwey Rise Industrial Estate... - Page 24 Service Locator found on our Web site. Visit our Web site for the latest version of this document and more information Goulds Pumps © 2010 ITT Corporation. The original instruction is in English. All non-English instructions are translations of the original ™ instruction. en-US.2010-04.IOM.i-ALERT...
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