Summary of Contents for VALPAR VCWS08
- Page 1 COMPONENT WORK SAMPLE 8 SIMULATED ASSEMBLY MAINTENANCE MANUAL REVISED MARCH 15, 2003 TO PRESENT...
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Page 2: Table Of Contents
Table of Contents Section Title Page Introduction ..................1 Trouble Shooting Table..............2 March 15, 2003 to Present Trouble Shooting Table..............3 March 15, 2003 to Present Checking the Motor and Speed Control.........4 Circuit March 15, 2003 to Present Checking the Counter and Microswitch.........4 March 15, 2003 to Present Adjusting the Wheel Rotation Speed for Standard......4 Operation March 15, 2003 to Present... - Page 3 Table of Figures Page Work Sample Diagram..............11 Wiring Diagram ................12 9.2A Wiring Codes................13 9.2B Wiring Codes................14 Microswitch Arm Diagram............15 Microswitch Height Diagram ............16 Speed Control ................17...
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Page 4: Introduction
INTRODUCTION: This VCWS08 Maintenance Manual is written as an aid for our Valpar VCWS08 customers. The VCWS08 Maintenance Manual covers the current model of the work sample built from March 15, 2003 to present. Please note that this Maintenance Manual does not include information or “inside the unit”... -
Page 5: Trouble Shooting Table
VCWS08 TROUBLE SHOOTING TABLE MARCH 15, 2003 TO PRESENT PROBLEM POSSIBLE CAUSE SOLUTION VCWS08 WILL NOT 1) BLOWN FUSE REPLACE FUSE 2) DEFECTIVE SPEED REPLACE SPEED CONTROL CONTROL REFER TO SECTION 8I 3) BREAK IN WIRES REWIRE, REFER TO DIAGRAM 9.2... -
Page 6: Trouble Shooting Table
VCWS08 TROUBLE SHOOTING TABLE MARCH 15, 2003 TO PRESENT PROBLEM POSSIBLE CAUSE SOLUTION PINS JAM BEHIND 1) IMPROPER REALIGN THE MICROSWITCH MICROSWITCH BEND MICROSWITCH REFER TO SECTIONS 8E, 9.3, 9.4 2) WHEEL SPEED IS TO ADJUST WHEEL SPEED GREAT REFER TO SECTION 8C... -
Page 7: Checking The Motor And Speed Control
OPERATION. MODELS BUILT FROM MARCH 15, 2003 TO PRESENT Turn the VCWS08 on with the switch on the left side of the work sample. Open the work sample lid and locate the speed control in right corner of unit. Set the speed control knob on the speed control to the standard indicator. -
Page 8: Adjusting The Wheel Rotation Speed For B-Kit
MODELS BUILT FROM MARCH 15, 2003 TO PRESENT Turn the VCWS08 on with the switch on the left side of the work sample. Open the work sample lid and locate the speed control in right corner of unit. Set the speed control knob on the speed control to the B-kit indicator. -
Page 9: Replacing The Counter
REPLACING THE COUNTER MODELS BUILT FROM MARCH 15, 2003 TO PRESENT Remove the two mounting screws from the face of the counter. Gently pull the counter out from the side of the work sample until the wires are exposed. Unplug the wires from the old counter. -
Page 10: Gaining Access To The Inside Of The Work Sample
It is not necessary to disconnect the wires. Step 3: Locate speed control in right corner of VCWS08. Remove the two screws from the speed control. Gently remove speed control to access wire connections on rear of unit. -
Page 11: Speed Control Replacement
Step 1: Unplug the VCWS08. Step 2: Open the VCWS08 lid. Locate speed control in right corner of VCWS08. Remove the two screws from the speed control. Gently remove speed control to access wire connections on rear of unit. Note: Refer to the speed control diagram below when removing and reconnecting wires to speed control. -
Page 12: Set Screw Tightening Procedures
It is not necessary to disconnect the wires. Step 3: Locate speed control in right corner of VCWS08. Remove the two screws from the speed control. Gently remove speed control to access wire connections on rear of unit. - Page 13 Step 9: Reverse the above steps to reassemble the work sample. Make sure all screws line up with their original holes.
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Page 14: Work Sample Diagram
FIGURE 9.1 WORK SAMPLE DIAGRAM... -
Page 15: Wiring Diagram
FIGIRE 9.2 WIRING DIAGRAM MARCH 15, 2003 TO PRESENT... -
Page 16: Wiring Codes
COLOR DESCRIPTION BK, W, G Power Cord (2” Sheath Rem.) Pigtails on Trans. (Trim 2”) Pigtails On Trans. (Trim 4”) 19” 19” 14” 2” 10” 17” 23” 14” 14” 2” 17” 2” 49” 61” 10” 10” 4” FIGURE 9.2A WIRING CODES... -
Page 17: Wiring Codes
CONNECTIONS: Solder Connection 58 Fork Term. (17H06) 59 Ring Term.(S) (17H07) 60 Slip Term. (L) 61 Slip Term. (S) 21 Ring Term. (L) (17H08) COLORS (WIRES): BK – BLACK W – WHITE G – GREEN BR – BROWN BR – BROWN (RIBBED) Y –... -
Page 18: Microswitch Arm Diagram
FIGURE 9.3 MICROSWITCH ARM DIAGRAM... -
Page 19: Microswitch Height Diagram
FIGURE 9.4 MICROSWITCH HEIGHT DIAGRAM... -
Page 20: Speed Control
MOTOR GROUND GREEN W/ YELLOW STRIPE MOTOR HARNESS CONNECTION BLACK WIRE RED WIRE AC 100-115V GROUND GREEN W/ YELLOW STRIPE FIGURE 9.5 SPEED CONTROL...
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