Mortara Quinton CR60 User Manual
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Mortara Quinton CR60 User Manual

Rehabilitation treadmill
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REF 042102-001 Rev C1
Manufactured by Mortara Instrument, Inc., Milwaukee, Wisconsin U.S.A.
CAUTION: Federal law restricts this device to sale by or on the order of a physician.
CR60
REHABILITATION TREADMILL
USER MANUAL

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  • Page 1 TABLE OF CONTENTS REF 042102-001 Rev C1 CR60 REHABILITATION TREADMILL USER MANUAL Manufactured by Mortara Instrument, Inc., Milwaukee, Wisconsin U.S.A. CAUTION: Federal law restricts this device to sale by or on the order of a physician.
  • Page 2 Mortara Instrument, Inc. Mortara is a registered trademark of Mortara Instrument, Inc. Quinton is a registered trademark of Mortara Instrument, Inc. 2015-11...

  • Page 3: Table Of Contents

    TABLE OF CONTENTS   1. PREFACE ..............................1    ................................  1 IABILITY  OTICE   2. GENERAL STATEMENTS ........................2     .............................  2 ECHNICAL  UPPORT AND  ERVICE   3. NOTICES ..............................3   ’  ............................  3 ANUFACTURER S  ESPONSIBILITY    ............................ ...
  • Page 4 TABLE OF CONTENTS   Five‐minute Auto Reset  ............................  2 4   Limited‐Access Control  ............................  2 4   Time Limit Control  ..............................  2 5   Speed Limit Control  ..............................  2 5   Units Default Setting  ............................  2 6    .......................  2 6 UIDELINES FOR  ETTING ON AND OFF THE  READMILL  ...
  • Page 5 TABLE OF CONTENTS   +/‐ ..................................  4 9   Clear  ..................................  5 0   Select  ..................................  5 0   Cool Down  ................................  5 0   Stop Belt  ................................  5 0   5‐Minute Auto Reset  ............................  5 0   Limited Access Control ............................  5 0  ...
  • Page 6 TABLE OF CONTENTS...
  • Page 7 TABLE OF FIGURES   Figure 1 Treadmill Configuration ..........................17   Figure 2 Hood Configuration Plate for Treadmill ....................... 18   Figure 3 Example of Controller ........................... 18   Figure 4 Activate Limit Access Control ........................24   Figure 5 Adjustment bolts ............................30  ...
  • Page 8 TABLE OF FIGURES...

  • Page 9: Preface

    Mortara as repairable. Liability Notice Failure to follow the conditions set forth below shall limit, to the extent allowed by law, Mortara responsibility for the safety, reliability, and performance of this equipment: The operator manual must be read in full by each operator before the product is first used.

  • Page 10: General Statements

    414.354.4760 Fax: 414.354.4760 Internet: http://www.mortara.com Hospital Customers: orders.us@Mortara.com Physician Practice: orderspc.us@Mortara.com European Union US Distribution: orderspc.us@Mortara.com Mortara Instrument Europe, Srl Mortara Instrument Germany (European Headquarters) Bonifaciusring 15 Via Cimarosa 103/105 45309 Essen 40033 Casalecchio di Reno (BO) Germany Italy Tel: +49.201.18 55 69 70...

  • Page 11: Notices

    Failure to do so may cause undue failure and possible health hazards. Equipment Identification Mortara Instrument, Inc. equipment is identified by a serial and reference number on the back of the device. Care should be taken so that these numbers are not defaced.
  • Page 12 NOTICES...

  • Page 13: Warranty Information

    Product/s. If Mortara should be found liable to anyone under any theory (except the expressed warranty set forth herein) for loss, harm, or damage, the liability of Mortara shall be limited to the lesser of the actual loss, harm, or...
  • Page 14 WARRANTY INFORMATION EXCEPT AS SET FORTH HEREIN WITH RESPECT TO REIMBURSEMENT OF LABOR CHARGES, A PURCHASER’S SOLE EXCLUSIVE REMEDY AGAINST MORTARA FOR CLAIMS RELATING TO THE PRODUCT/S FOR ANY AND ALL LOSSES AND DAMAGES RESULTING FROM ANY CAUSE SHALL BE THE REPAIR OR REPLACEMENT OF DEFECTIVE PRODUCT/S TO THE EXTENT THAT THE DEFECT IS NOTICED AND MORTARA IS NOTIFIED WITHIN THE WARRANTY PERIOD.

  • Page 15: User Safety Information

    Nothing else should be connected to the circuit.  To avoid potential safety and electrical problems, use parts and accessories that meet Mortara specifications.  Use of accessories or cables other than those specified, with the exception of accessories or cables sold by Mortara as replacement parts for internal components, may result in increased emissions or decreased immunity of the treadmill.
  • Page 16 USER SAFETY INFORMATION  Increased risk due to leakage current can result if this equipment is not grounded properly.  Failure to follow these guidelines can produce a serious or possibly fatal electrical shock hazard. Consult a qualified electrician as required. ...

  • Page 17: Equipment Symbols And Markings

    6. EQUIPMENT SYMBOLS AND MARKINGS Symbol Delineation Your treadmill may display one or more of the following symbols and warning labels for your protection. No single product displays all. Attention: Consult accompanying Earth ground (protective) documents Type B equipment – provides adequate protection against electric shock, particularly regarding Off (power disconnected from mains) allowable leakage current;...
  • Page 18 EQUIPMENT SYMBOLS AND MARKINGS Hertz Volts Amperes Volt Amperes Do not dispose as unsorted municipal waste. Per European Union Directive 2002/96, requires separate handling for waste disposal according to national requirements...

  • Page 19: General Care

    7. GENERAL CARE Never wipe the deck beneath the belt, even when changing the belt. Wiping can damage the wax finish. Do not use detergents or cleaning agents on any part of the deck. Disinfection If it is necessary to disinfect the treadmill, follow the procedures established by your institution. Do not use liquids on the deck surface.
  • Page 20 GENERAL CARE...

  • Page 21: Electromagnetic Compatability (Emc)

    8. ELECTROMAGNETIC COMPATABILITY (EMC) Table X-1 Guidance and Manufacturer’s Declaration: Electromagnetic Emissions The equipment is intended for use in the electromagnetic environment specified in the table below. The customer or the user of the equipment should ensure that it is used in such an environment. Emissions Test Compliance Electromagnetic Environment: Guidance...
  • Page 22 ELECTROMAGNETIC COMPATABILITY (EMC) Table X-2 Guidance and Manufacturer’s Declaration: Electromagnetic Immunity The equipment is intended for use in the electromagnetic environment specified in the table below. The customer or the user of the equipment should ensure that it is used in such an environment. Electromagnetic Environment: Immunity Test IEC 60601 Test Level...
  • Page 23 ELECTROMAGNETIC COMPATABILITY (EMC) Table X-3 Guidance and Manufacturer’s Declaration: Electromagnetic Immunity The equipment is intended for use in the electromagnetic environment specified in the table below. The customer or the user of the equipment should ensure that it is used in such an environment. IEC 60601 Test Compliance Immunity Test...
  • Page 24 ELECTROMAGNETIC COMPATABILITY (EMC) Table X-4 Recommended Separation Distances Between Portable and Mobile RF Communications Equipment and the Equipment The equipment is intended for use in an electromagnetic environment in which radiated RF disturbances are controlled. The customer or the user of the equipment can help to prevent electromagnetic interference by maintaining a minimum distance between portable and mobile RF communications equipment (transmitters) and the equipment as recommended in the table below, according to the maximum output power of the communications equipment.

  • Page 25: Introduction

    9. INTRODUCTION The CR60 rehabilitation treadmill is a motorized treadmill designed for rehabilitation exercise. CR60 Treadmill CR60 rehabilitation treadmills feature a 20 in. x 60 in. walking surface, variable speed and grade, and a built-in controller. Side handrails are optional. Treadmill Configuration Figure 1 Treadmill Configuration Controller...

  • Page 26: Controller

    INTRODUCTION Figure 2 Hood Configuration Plate for Treadmill Controller The controller is a computerized panel used to operate the treadmill. It is mounted above the front handrail. All commands, including power, are entered by pressing one of the soft-touch keys on the panel. Visual indicators and displays show the operational status and exercise results.

  • Page 27: Controller Keys

    INTRODUCTION Controller Keys Function Power Activates and deactivates the control panel. Start Belt Activates the walking belt, the timer, and the distance counter. Stop Belt Stops the walking belt gradually. There are two Stop Belt keys on the panel. The two keys function identically and can be used at any time during the exercise.

  • Page 28: Displays And Indicators

    INTRODUCTION Displays and Indicators Displays Display Function Grade Displays the treadmill grade in percent. Multifunction Displays error messages, weight, time, and exercise parameters. Located between (center) grade and speed. Speed Displays the belt speed in mph or km/h. Indicators Indication The system is set to English units.

  • Page 29: Setting The Speed Range

    INTRODUCTION Setting the Speed Range When you replace a controller, you must configure it to work with the specific treadmill. Perform the following steps to set the speed range for the treadmill. 1. Enter the service mode by simultaneously pressing Stop Belt, Slower, and Faster. 2.

  • Page 30: Accessories And Options

    INTRODUCTION Accessories and Options Part No. Description 30005-004 Left Handrail Kit 30005-005 Right Handrail Kit...

  • Page 31: Operating The Treadmill

    Properly train new staff. Mortara recommends that a copy of these pages be posted near the treadmill or that this information be made readily available in some way. This is not, however, a substitute for proper training of patients by the clinician.

  • Page 32: Five-Minute Auto Reset

    OPERATING THE TREADMILL Five-minute Auto Reset If you do not use the treadmill within five minutes after entering the weight and exercise time or within five minutes after pressing Stop Belt, the controller automatically resets the elapsed time and distance to zero and prompts you to enter the weight.

  • Page 33: Time Limit Control

    OPERATING THE TREADMILL Deactivation To deactivate the control: 1. Remove the magnetic key and press the Power key off. 2. Press and hold the +, -, and Power keys until the 8s on the display go off, then release the keys. The control remains inactive, granting unrestricted access, until you place the magnetic key over the logo again.

  • Page 34: Units Default Setting

    OPERATING THE TREADMILL Units Default Setting To change the default setting for the Units command: 1. Be sure the Power key on the controller is off. 2. Press and hold the Units key. 3. While pressing Units, press Power. Release the Power key but continue pressing Units until the self test is finished.

  • Page 35: Operating The Treadmill

    If the controller finds a fault in the system during activation or during exercise, it displays an error code (example: E202). If an error code appears, press Power twice to restart the system. If the error code appears again, record the code number, then turn off the treadmill and call Mortara Technical Support (see Maintenance/ Troubleshooting, Chapter 3).
  • Page 36 OPERATING THE TREADMILL 10. At the end of the exercise, press Cool Down to enter cool-down mode, or press Stop Belt to stop the walking belt.  It is not necessary to use Cool Down mode before pressing Stop Belt. 11.

  • Page 37: Maintenance/Troubleshooting

    11. MAINTENANCE/TROUBLESHOOTING The treadmill should be visually inspected, cleaned, and adjusted regularly and as needed. Daily Visual Inspection  Inspect the treadmill power cord and walking belt for wear.  Check the position of the walking belt; be sure it is not rubbing against the frame. It should be centered on the deck within 0.25 inch of the sides.

  • Page 38: Disinfection

    MAINTENANCE/TROUBLESHOOTING Disinfection If it is necessary to disinfect the treadmill, follow the procedures established by your institution.  Do not use liquids on the deck surface. Adjustments Tools required: hex wrenches, Phillips screwdriver WARNING! Catching of clothing. Secure long hair and loose clothing before using the treadmill or working near the treadmill walking surface or pulleys.

  • Page 39: Belt Tracking

    MAINTENANCE/TROUBLESHOOTING 4. Rotate both adjustment bolts clockwise ¼ turn. Test the belt tension as in Step 2. Repeat if necessary until the belt runs smoothly without slipping. If more than three adjustments are necessary, call an authorized technician. Caution. Belt damage. Do not overtighten the walking belt.

  • Page 40: Cumulative Usage

    MAINTENANCE/TROUBLESHOOTING Cumulative Usage The cumulative usage feature lets you determine how often the treadmill is used and how much wear is on the belt and motor. This can be useful for scheduling service. Distance To determine the total distance on each treadmill, follow these steps: 1.

  • Page 41: Oving And Toring The Readmill

    If the walking belt does not run, press the Power button twice. This may eliminate the fault. If problems persist, refer to the Troubleshooting Guide that follows. Problems beyond the scope of this table may require service assistance to isolate and correct. Contact Mortara Technical Support for information: 800-426-0337. WARNING! Electric shock hazard.

  • Page 42: Error Codes

    The error code remains on the display until the power is turned off. If an error code appears, record the code number, then recycle the power. If the error persists, call Mortara Technical Support.

  • Page 43: Troubleshooting Guide

    Service required. “ No power at wall outlet. Check building circuit breaker. Treadmill does not run. E Problem with electronic Record error number and call Mortara Technical appears on display. circuitry. Support. Walking belt too far left or Improper belt tracking.
  • Page 44 MAINTENANCE/TROUBLESHOOTING...

  • Page 45: Specifications

    12. SPECIFICATIONS CR60 Specifications Performance Maximum Rated Load 400 lb (181 kg) Refer to the speed/weight graph in this section. Belt Speed Range ± 0.2 mph 0.6 to 7.2 mph (1.0 to 11.6 km/h) (continuously adjustable) or 1.0 to 12 mph (1.6 to 19.3 km/h) Rate of speed change ±...

  • Page 46: Controller

    SPECIFICATIONS Controller Speed 3-digit display Units Miles per hour (mph) or kilometers per hour (km/h) Range 0 to 7.2 mph (0 to 11.6 km/h) or 0 to 12 mph (0 to 19.3 km/h) Increment 0.1 mph Accuracy Within +0.2 mph (0.3 km/h) of actual speed during unchanging operation, 1 mph (1.6 km/h) during speed decreases.
  • Page 47 SPECIFICATIONS Multifunctional Display Multifunction Display 4-digit display. displays exercise parameters, weight, and error messages Calories Total calories expended Units: calories Range: 0.001 to 999.9 Increment: 0.001 from 0 to 9.999 0.01 from 10 to 99.99 0.1 from 100 to 999.9 Caloric Rate Caloric rate expenditure Units: Calories/min...

  • Page 48: Figure 6 Speed Vs. Weight Graph

    SPECIFICATIONS Speed vs. Weight Range The following graph illustrates the relationship between speed and weight for the treadmills. Figure 6 Speed vs. Weight graph...

  • Page 49: Rade Vs Ngle Elationship

    SPECIFICATIONS % Grade vs. Angle Relationship Figure 7 %Grade vs. Angle Graph Grade (%) Angle (°) Grade (%) Angle (°) Grade (%) Angle (°) 0.00 2.86 10.0 5.71 0.29 3.15 10.5 5.99 0.57 3.43 11.0 6.28 0.86 3.72 11.5 6.56 1.15 4.00 12.0...
  • Page 50 SPECIFICATIONS...

  • Page 51: Receiving And Installation

    Installation Notice The treadmill and controller must be installed correctly before being used. Mortara recommends that you contact your treadmill dealer or representative when your equipment arrives. The representative will help unpack, install, and demonstrate it, to ensure that: ...

  • Page 52: Installation

    RECEIVING AND INSTALLATION Installation If you choose to install your treadmill without the assistance of your representative, follow the procedure given below:. Tools  hex wrench (supplied in kit)  Phillips screwdriver (12-inch length preferable)  small flat-blade screwdriver  torque wrench if available Procedure 1.

  • Page 53: Figure 9 Placing Hood On Treadmill

    RECEIVING AND INSTALLATION Figure 9 Placing Hood on Treadmill 5. Slide the hood forward while holding it in the tilted position. (Spread the hood apart slightly to clear the upright.) 6. Lower the hood, aligning the slots in the bottom of the hood with the screws in the side rails (previous figure). 7.

  • Page 54: Figure 11 Installing The Hood

    RECEIVING AND INSTALLATION 9. To install the hood cover, place the cover over the tab on the hood. 10. Lower the hood cover to align the three screw holes at the bottom of the cover. Fasten the cover using the three 1/420 x 7/8-in button head screws, flat washers, and star washers supplied.

  • Page 55: Testing The Treadmill And Controller

    RECEIVING AND INSTALLATION Hold down Stop Belt and press the + or -key until the correct configuration number appears in the center display. Caution. The configuration must be set to CP1 or CP3. Do not attempt to use any other configuration. d.
  • Page 56 RECEIVING AND INSTALLATION...

  • Page 57: Controls, Displays, Indicators

    14. CONTROLS, DISPLAYS, INDICATORS All commands are entered by pressing a key on the controller. The treadmill cannot operate when the controller power is off. WARNING! As long as the treadmill is plugged into a powered outlet, it is receiving power, even when the controller is off.

  • Page 58: Clear

    CONTROLS, DISPLAYS, INDICATORS Clear The Clear key erases the elapsed time, distance, and calories readings, displays the default weight, and resets the timer to zero. Select The Select key serves two functions:  It is used when entering the user’s weight and exercise time. ...

  • Page 59: Time Limit Control

    CONTROLS, DISPLAYS, INDICATORS Time Limit Control The time limit control lets you set a maximum time for treadmill use, ranging from 7 to 96 minutes. When the time limit is activated, the treadmill runs for the time entered by the user, then automatically slows to minimum speed. The speed and grade controls remain inoperative until you press the Stop Belt key.

  • Page 60: Displays

    CONTROLS, DISPLAYS, INDICATORS Displays The controller has three displays: grade, speed, and multifunction. Grade The Grade display shows the current grade until you press the Up or Down key, then it displays the target grade as it adjusts to the change. Speed The Speed display shows the current belt speed until you press the Faster or Slower key, then it displays the target speed.

  • Page 61: Multifunction

    CONTROLS, DISPLAYS, INDICATORS Multifunction The LEDs adjacent to the multifunction display indicate which parameter is currently selected: Time, Distance, Pace, Calories, Calories/min, METS, or Scan. Units The adjacent LEDs for MPH or KM/H light up to indicate which unit of measurement is selected: MPH indicates English, KM/H indicates metric.
  • Page 62 CONTROLS, DISPLAYS, INDICATORS...

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