MAX TRUCK 2T Instruction Book
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MAX TRUCK 2T Instruction Book

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Instruction book
Maxtruck 2T
MAX TRUCK AB
June 20, 2016
REV:E
CL

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Summary of Contents for MAX TRUCK 2T

  • Page 1 Instruction book Maxtruck 2T MAX TRUCK AB June 20, 2016 REV:E...
  • Page 2 INTRODUCTION For safe operation of Maxtruck 2T handling indoors requires some knowledge contained in this documentation. The information is presented in short and clear form. Safety instructions and important explanations are marked by the following pictograms Standing in front of instructions that must be observed to avoid damage to property.
  • Page 3 The manufacturer reserves the right to make changes within the scope of technical development without simultaneously change this manual. Max Truck AB Byvägen 136B SE-832 53 Frösön Phone +46 63 130607...

  • Page 4: Table Of Contents

    Load handling ............................31 Driving ..............................32 Driving in slopes ........................... 33 Steering wheel ratio to wheels......................34 Steering of Maxtruck 2T ........................34 Breaking the forklift ..........................34 Operation of the lift functions ......................35 Fork spread (optional equipment) ....................... 36 Fork side shift (optional equipment) ....................
  • Page 5 Description of service and maintenance works ................... 45 Preparing the truck for service and maintenance works ..............45 Change hydraulic oil filter ........................46 Maintenance of seatbelt ........................46 Alarm codes presented on display ....................... 49 Dimensions on Maxtruck 2T ......................... 51 Technical data ............................52...
  • Page 6 The vehicle handling described in this manual is a vehicle that is suitable for lifting and transporting goods or any other data using additive utilities. Maxtruck 2T is especially suited for indoor work, but can be operated outdoors on dry surfaces composed of concrete or hard asphalt.

  • Page 7: Vehicle Description

    A. VEHICLE DESCRIPTION Application Description Maxtruck 2T is an electrically powered forklift with traction on the front wheels and steering on all four wheels. The driver is placed in a driver's seat with the controls on armrest panels and with excellent visibility in all directions. The truck can handle loads for lifting, transporting outside and inside the wheelbase.
  • Page 8 Description of units and functions PICTURE OF THE TRUCK WITH POS. No. POS. No. AND EXPLANATION...

  • Page 9: Vehicle

    Vehicle Steering (1) The truck's steering wheel is of type multi-way steering wheel with a large knot that shows direction D1 operation. The control dial has a motor function at certain operating conditions can control the steering wheel. In D2 operating as normal rear wheel driven truck the driver must sense the position of the steering wheel and then turn the wheel to the right position during drive.
  • Page 10 Telescopic boom (9) One of the objectives in the design of Maxtruck 2T was to improve visibility for drivers in all operating modes with or without load. By ensuring 100% visibilities for the operator it can minimize personal accidents.
  • Page 11 Instrument panel (11) The instrument panel is mounted on the driver's right side and contains following. 1- Display for information to the driver 2- Pushbutton to see alarm codes 3- Pushbutton to see running hours 4- Navigator button 5- Pushbutton for calibration menu 6- Pushbutton to see motor fault codes 7- Emergency stop button 8- Battery status indicator...
  • Page 12 Presentation of the display unit pictures The truck's display has the task of providing information to the driver while driving. The images change depending on the current operating mode and the truck's status. The picture shows the current operating mode in which (1) indicates that the truck is ready for Omni-directional drive (D1).
  • Page 13 This display appears when the tool lock is open. Simultaneously, a continuous buzzer signal to attract the driver's attention to lock tools. After locking it should be kept in lock command for five seconds to turn the buzzer off. This display appears during the start-up of the forklift to indicate that it is not fully ready. When the picture changes to the normal display image, the truck can be activated for operation.
  • Page 14 Track width rear axle min/max 740/970 Width fork back 1200 Width fork lift aisle 1200 pall long way 3500 Width fork lift aisle 1200 pall crossway 3200 Turning radius...
  • Page 15 MAXTRUCK 2T DIMENSIONS...

  • Page 16: Performance

    Performance Description Data unit Max load capacity 2000 Load centre on forks Traveling speed max km/h Lifting speed with/without load 0.4 / 0.6 Max inclination with/without load 5 / 7 Acceleration with/without load 10 m 4,2 / 3,9 Weights Description Data unit Dead weight with batteries...
  • Page 17 Tire and wheel equipment Description Data unit Max wheel hub front/rear Moulded steel hub Max wheel tire PUR 90 Shore black non marking Wheel dimensions Diameter 450 Weight of wheel Front track min / max 770/1000 Rear track min/max 740/970...

  • Page 18: Norms

    EN-norms Continuous sound pressure level Maxtruck 2T = 70 dB(A) According to EN 12053 in accordance with ISO 4871. The continuous sound pressure level is according to prescribed standards of an average value calculated by reference to the sound pressure level while driving, lifting and idling. The sound pressure level measured at the driver's ear.
  • Page 19 Name plate, vehicle Picture of name plate For inquiries regarding the forklift, or when ordering spare parts please mention the type and serial no according to the name plate above.

  • Page 20: Load Diagram

    Load diagram The vehicle's load chart indicates the carrying capacity in kg at different extensions on telescopic boom. Also shows the total height at each extension. The fork lift's payload monitored and limited completely automatically by the safety system. Diagram lift capacity Vertical axis and horizontal axis indicates the dimensions in meters.

  • Page 21: Transport And First Start

    It's on the truck driver's responsibility that the forklift is fastened as prescribed prior to transport. To secure a Maxtruck 2T forklift, the two in front and rear two lashing points to be used. PICTURE ON FIXING HOLES FOR TRANSPORT...

  • Page 22: First Start-Up

    Moving the truck without its own electric power Maxtruck 2T can be moved without its own electric power in the form of towing or by hand rolled on the floor if the drive wheels are in the direction that it intends to move the truck. If the drive or steering wheels are in the wrong direction it can´t be mowed.

  • Page 23: Battery-Service, Charging, Change

    C. BATTERY-SERVICE, CHARGING, CHANGE Safety regulations for batteries with sulphuric acid In all actions on the batteries the Maxtruck 2T must be parked safely (see Section C). Service personnel Recharging, servicing and replacement of batteries should be performed by trained personnel.

  • Page 24: Battery Types

    If the Maxtruck 2T is supplied with options 440 Ah batteries, new batteries of the same weight must be used if replaced. If not, the Maxtruck 2T´s performance will decrease and monitoring system will be eliminated due to changes counterweight.

  • Page 25: Change Of Battery

    The door opens forward with hinges located on the left side of the door. Making the battery accessible for battery replacement Securely park the Maxtruck 2T on horizontal floor (see Chapter E). - Stop the forklift by first turning the ignition key to the "Off" position.

  • Page 26: Charging The Battery

    Charging the battery Prepare the battery for charging by stopping the truck and switch off the battery switch. Connection between battery and charger may only be made with disconnected charger. (Charger in off position) During charging, the battery cells may not be covered to ensure adequate ventilation.

  • Page 27: Operation

    Driver's powers, duties and conducts The driver must have been informed about their powers and duties, and had been trained in the operation of Maxtruck 2T. He should be well versed in the contents of these operating instructions. Drivers must be given the authorities for operation of the Maxtruck 2T...

  • Page 28: Repairs

    Banning the use of unauthorized The driver is responsible for the forklift during operation. Drivers must prohibit any unauthorized person to drive or operate the forklift. No persons may be taken with or lifted. Damage and defects Injuries and other shortcomings of the forklift or attachments should be immediately reported to maintenance personnel.
  • Page 29 Control functions on the left control panel 1 - Steering Wheel 2 - Control mode D1 or D2 3 - Horn 4 - Switch Front - Back to the operation 5 - Switch Right - Left rotation 6 – Not used Control functions on the right control panel 1 - Joystick lift functions 2 –...
  • Page 30 Take the forklift in service Before the forklift is started, operated or takes up the load, the driver must ensure that nobody is within the danger zone and that forklift is reliable in condition. Controls and measures before the daily operational starts Before the forklift is started up, the driver must ensure that the forklift is reliable in the condition and before commencement of work it shall be checked that: - Foot break and parking brake works...

  • Page 31: Seatbelt

    Take place on the driver's seat. Adjust the backrest tilt: -With the lever (4) to adjust the backrest to the correct slope. Adjust the seat angle: -With the lever (3) adjusted the chair's seat to the proper angle. Adjusting the pedal height: -Release the handle (6) -Turn the knob (5) clockwise to raise the pedal and counter clockwise to lower the pedal.
  • Page 32 Instructions for seatbelt Before the forklift is started, pull the belt without pressure from the retractor, pull it next to the body of the femurs and close the lock The belt shall not get to be twisted when it is turned on! Seating at the truck always to be as far back as possible so that the back has support against the backrest.

  • Page 33: Load Handling

    After the EMERGENCY STOP is deactivated and the ignition key is turned to the start position performs Maxtruck 2T a self-control (test of control and motors) for about 3-4 seconds. During the test is truck movements not possible. Any errors are presented on the display.

  • Page 34: Driving

    Visibility when driving: The driver had to look in the direction of travel and always have sufficient oversees transportation route. Transported cargo that encroaches on visibility, then the Maxtruck 2T can be driven sideways or turned up so that a clear view of the transport path is obtained.

  • Page 35: Driving In Slopes

    However if driving must be done on inclinations always see to that you drive forward down inclinations and if possible backwards up inclinations so you have maximum breaking force. This due to the fact that the Maxtruck 2T only have breaking possibilities on the front wheels.

  • Page 36: Steering Wheel Ratio To Wheels

    As soon as you stop and release the accelerator pedal on the Maxtruck 2T the numbers of turns goes back to one turn on the steering wheel corresponding to one turn on the wheels.

  • Page 37: Operation Of The Lift Functions

    2 seconds to call the driver that the parking brake is not engaged. Operation of the lift functions The Maxtruck 2T is designed with a right placed lifting telescopic boom. The lift functions are controlled by the right-hand panel of the forklift.

  • Page 38: Fork Spread (Optional Equipment)

    Before changing tool on Maxtruck 2T the hydraulic system pressure in the tool must be neutralised before the hydraulic quick connectors can be opened. This is made when the Maxtruck is in operation and activated and the tool lock is open.

  • Page 39: Taking Up, Transporting Lowering Of Load

    buzzer stops sounding. A yellow LED is also lighting on the inductive sensor for the interlock of the tool function. This can be seen from the driver seat. NOTE Always hydraulic control in the "Manual" position to obtain full tilt angle which facilitates changing the tool.

  • Page 40: Lowering The Load

    - Accelerate and decelerate the forklift with the accelerator (7) delicate and slow down if necessary gently with a service brake pedal (9). - Adjust speed to drive path surface and the load to be transported. - Keep an eye on the people around the forklift and along the forklift route. In gradients you must always transport cargo in the direction up, never drive across or turning on a slope.

  • Page 41: Trouble Shooting

    Trouble shooting References in this chapter help the user to locate and remedy simple disruption or consequences of incorrect operation. Search and rectify faults should be performed in the sequence in the table indicate. Disorder Possible cause Measure The forklift Battery not connected Check all connectors will not start...

  • Page 42: Maintenance Of Forklift

    Battery must be unplugged to give visibly breaking. This is accomplished with Maxtruck 2T by lower battery pulled out 100 mm so that the battery connector goes apart. To pull out the battery, the battery...

  • Page 43: Maintenance And Inspection

    The trucks use conditions have significant impact on maintenance component wear. We recommend that a Max Truck AB customer advisors on site analyse the usage conditions based on which maintenance is adjusted to prevent wear damage.
  • Page 44 Verify the seatbelt fastening and function. ● Check that the ASE is in operation and not giving alarm. ● Traction Check the traction motor function ● Check the accelerator pedal function ● Check for any unusual noise from gearboxes ● Steering Check the steering function on all four wheels ●...
  • Page 45 Service intervals Standard = ● Electric system Check the display means for functions. ● Check the controls with regard to function. ● Check wiring for damage. ● Check lights, warning lights and alarm horns function. ● Check and possibly extinguishing fault memories. ●...

  • Page 46: Lubrication Schedule

    Lubrication Schedule Maxtruck 2T is built to be easy to maintain, why all transmissions is permanently lubricated and maintenance free. The lifting mechanisms are however a number of bushings and plain bearings to be lubricated regularly. The table below indicates the lubrication point the location and lubrication intervals that apply to telescopic boom, boom head, fork head and swing axle.

  • Page 47: Description Of Service And Maintenance Works

    - Set up the forklift secured - Tighten the wheel nuts (1) crosswise with a torque wrench. Tightening torque 70 Nm Maxtruck 2T is having an 6 holes rim Control the hydraulic oil A telescopic boom must be retracted and fully lowered.

  • Page 48: Change Hydraulic Oil Filter

    Maintenance of seatbelt It is the operator's task to daily before using Maxtruck 2T, check the seat belt for secured operation. Only regular inspections can reveal functional errors in time. - Pull the belt out completely and check for wear and damage - Check locking device function and that the withdrawal of the belt in the retractor works.
  • Page 49 - Check the brake function. - The vehicle must be lubricated according to the lubrication chart. Decommissioning of the Maxtruck 2T If the forklift for internal reasons is taken out of service for more than 2 months, it should be installed in a frost-free and dry location.
  • Page 50 Restart after rest - Clean forklift carefully - Clean the battery terminals and lubricate with grease and connect the battery. - Recharge the battery. - Check the hydraulic oil does not contain condensed, change oil if necessary. - Take the forklift in operation according to instructions. If switching disturbances occur in the electrical system of visible contacts contact spray applied and any oxide layer on the actuators contacts removed by repeated actuation.

  • Page 51: Alarm Codes Presented On Display

    Alarm codes presented on display These alarm codes will be presented on the display if an error occurs in Maxtruck 2T. Write down the code so you can inform the service engineer if you need some help. Code Description Chair switch...
  • Page 52 Com. Fault, security message SRDO1 from CR7021 (boom head) Com. Fault, security message SRDO2 from CR7021 (boom head) Stop due to max inclination with work platform mounted Stop due to maximum weight limitation with work platform Tool interlock sensor Inclination sensor com. fault Switch forward reverse faulty Switch steering mode D1-D2 faulty Switch Man-Auto faulty...

  • Page 53: Dimensions On Maxtruck 2T

    Dimensions on Maxtruck 2T Fig 1.

  • Page 54: Technical Data

    Technical data...
  • Page 55 Service and maintenance records Date Measure Sign Others...
  • Page 56 Service and maintenance records Date Measure Sign Others...

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