Table of Contents
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Table of Contents
Summary of Contents for Indeco IHC250
- Page 1 COMPACTOR MANUAL IHC250 YOUR PARTNERS IN DEMOLITION Note: This manual is written in English. It is for use only by people that can read, speak and understand English. In addition, the operators of the attachment (compactor) must also read, speak and understand...
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Page 2: Table Of Contents
WARRANTY PREFACE DECLARATION OF CONFORMITY I SAFETY INFORMATION Precautions Safety Decals Airbore Noise II TECHNICAL SPECIFICATIONS IHC250 12-13 III EXPLODED VIEW AND PARTS LIST IHC250 14-15 IV HYDRAULIC MOTOR Relief and Check Valve Operation 16-17 V COMPACTOR INSTALLATION Preping the Carrier... - Page 3 INDECO NA 135 Research Drive Milford, CT 06460 Standard New Compactor Limited Warranty INDECO N.A. warrants New Indeco Compactors to be free of defects in materials or workmanship subject to the following terms and conditions. Warranty period shall be 12 months from date of first installation.
- Page 4 DECLARATION OF CONFONFORMITY Manufacture and address: Indeco North America 135 Research Drive Milford Connecticut, 06460 U.S.A. We declare under our sole responsibility that the product described as: Machine description: Hydraulic compactor Make: Indeco Type: IHC250 Serial number: / Complies with the requirements of the following directive:...
- Page 5 The INDECO Hydraulic Compactor is simply a machine, and like any other machine, is de- signed to perform within specified guidelines. The compactor takes the hydraulic energy created by the carrier pumps (excavator, tractor loader backhoe, etc.) and converts this...
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Page 6: Safety Information
I SAFETY INFORMATION Safety Precautions Before operating this INDECO Hydraulic Compactor, please read carefully the enclosed information. If you have any questions consult your INDECO dealer for more information. • The dealer must instruct user on proper and safe operation before delivery of this compactor. - Page 7 Use trained personnel Allow only trained personnel to operate or service this equipment. Read and understand all safety precautions listed in the Indeco manual and in the Carrier manual. Flying objects or high-pressure fluid hazards...
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Page 8: Precautions
Do not operate the compactor above 180°F (82 C) hydraulic oil temperature. Do not make any alterations to the compactor without authorization from Indeco Product Support Department. Make frequent visual inspections of fasteners, attaching pins, hoses and rubber isolators. - Page 9 I SAFETY INFORMATION Precautions Major compactor components are heavy. Always use an adequate lifting device. Never mount the compactor on a carrier that cannot adequately handle the compactor weight. For nighttime operation, the carrier should offer adequate lighting for safe operation during compacting, repositioning of transporting (European harmonized standard EN-500-0 paragraph 5.1).
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Page 10: Safety Decals
Safety Decals Maintain safety decals Always replace any safety or warning decals that become damaged of illegible. Replace all safety of warning decals when repainting the equiment. These decals are available from your Indeco dealer or from Indeco. Compactor Manual... -
Page 11: Airbore Noise
Indeco North America, 135 Research Drive, Milford Connecticut, USA, as manufacturer and keeper of technical documentation, declares under its own responsibility that the Indeco Compactor, model IHC250 conforms with the essential health and safety require- ments of framework directives 98/37/EC and successive modifications, has the follow- ing measured sound levels;... -
Page 12: Technical Specifications
II TECHNICAL SPECIFICATIONS IHC250 Carrier weight: 20,412-45,360 kg. 45,000 – 100,000lbs Operating weight 996 kg 2,196 lbs Height 785 mm 31.0 in Width 889 mm. 35.0 in Base Plate 889 mm x 1207 mm 35.0 in x 47.5 in Base Plate Thickness 38 mm 1.50 in... - Page 13 PAGE LEFT INTENTIONALLY BLANK REV 8/26/2014...
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Page 14: Exploded View And Parts List Ihc250
III EXPLODED VIEW AND PARTS LIST IHC250 Ref # Description Part # Base Plate Assembly CM-250-B-C Bearing Carrier (opposite motor) CM-250-BSBR-C Eccentric CM-250-ECCA-C Bearing Carrier (motor side) CM-250-BSBR-C Eccentric Bearing VC9337000 Snap Ring VC9100200 Motor VC306930 Bolt ½” - 13 x 1.25”... - Page 15 III EXPLODED VIEW AND PARTS LIST IHC250 Ref # Description Part # Bracket Top CM-250-TB-ASM Hose Kit IHC-250 Hose Kit Long-R Bulkhead Fitting HF2041-1616 Hose Lower Motor Port to Left Front Bulkhead Fitting HH-250-38US Hose Front Motor Port to Right Front Bulkhead Fitting...
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Page 16: Hydraulic Motor
IV HYDRAULIC MOTOR Relief and Check Valve Operation Release/Check Valve Optional Case Drain Port Compactor Manual... - Page 17 Relief and Check Valve Operation The IHC250 hydraulic motor is equipped with a relief valve that limits the maximum operating pressure of the system. The check valve allows hydraulic oil to bypass from the return side of the motor to the supply side of the motor.
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Page 18: Compactor Installation
V COMPACTOR INSTALLATION Installation Procedures for INDECO Hydraulic Compactors Prepping the Carrier. Step one: Installing the Flow meter Install a Hydraulic Flow-meter into the Auxiliary Circuit that will be used to run the Compator. The Flow meter should be installed in place of the Compactor and not in line with the Compactor. -
Page 19: Setting Up Compactor
V COMPACTOR INSTALLATION Installation Procedures for INDECO Hydraulic Compactors Step six: Checking the Flow With the Flow meter pressure gauge set at the operating pressure of the Compactor, read the Oil flow on the Flow-meter flow gauge. This must be with in the range of the Compactor you are installing. -
Page 20: Trouble Shooting
Installation Procedures for INDECO Hydraulic Compactors Step ten: Connecting up the hydraulic whip hoses. On all INDECO Compactors the Inlet on the Compactor is the Supply (pressure) and the Outlet Port is the Return (tank). Make sure when connecting the hoses to the machine that they are installed in this fashion. -
Page 21: Compactor Installation Record
Mail, Fax or E-mail this page to: INDECO N.A. ATTN: Product Support Department 135 Research Drive Milford, CT 06460 Fax (203) 713-1040 E-mail service@indeco-breakers.com Questions about this installation can be directed to the INDECO Service Department at: 1-800-5HAMMER (1-800-542-6637) REV 8/26/2014... -
Page 22: Compactor Operation
VI COMPACTOR OPERATION INITIAL OPERATION Start Machine and run at low idle. All bystanders must be clear of machine and compactor. Raise the compactor off the ground with the carrier. Rotate the compactor with the bucket control to assure that the hydraulic hoses will not be pinched or restricted. Swing the backhoe, stretch and curl the boom and stick to check for hose problems. -
Page 23: Compactor Maintenance
VI COMPACTOR MAINTENANCE DAILY Check mounting bracket for loose, cracked or missing bolts. Examine hydraulic hoses for leaking of chaffing. Visually inspect compactor for housing damage. Check hydraulic hose quick couplers for full engagement. Check return line connection. If it becomes restricted, (pinched), motor failure could result. Weekly Check fasteners for tightness. -
Page 24: Compactor Eccentric
VII COMPACTOR ECCENTRIC ASSEMBLY PROCEDURE Install Snap-ring side of Eccentric (A) into motor-side Bearing (D). Install Snap-ring (F) onto Eccentric shaft (A). Install motor-side Bearing (D) into motor-side Bearing retainer (B). Install Eccentric (A), Bearing (D) and Retainer (B) into motor-side of Housing (J). Install Adjustment-side Bearing (E) onto Eccentric shaft (A). -
Page 25: Cross Section
VIII COMPACTOR ECCENTRIC CROSS SECTION REV 8/26/2014...