Hekatron SVG 522 Instruction Manual
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Hekatron SVG 522 Instruction Manual

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Summary of Contents for Hekatron SVG 522

  • Page 1 Instruction manual Power supply unit SVG 522 SVG 522 www.hekatron.de...
  • Page 2 Hekatron Vertriebs GmbH · Brühlmatten 9 · D-79295 Sulzburg 7002985 300709.KET Release 06.06.2017 2/68...

  • Page 3: Table Of Contents

    8.2 Acceptance..............55 Maintenance ................. 56 9.1 Regular checks and maintenance ........ 57 10 Technical data of the SVG 522 ..........59 10.1 SVK 47 power supply board ......... 59 10.2 TSK 03 door control board ........... 59 10.3 Hold-open system socket/board FAD 01/FAK 01 ..60 11 Annex ..................

  • Page 4: About This Document

    1 About this document 1.1 Objectives and intended readers The present document describes the function of the power supply unit SVG 522 by Hekatron with the hardware and software releases applicable at the date of issue of this document. You will find information on the following subjects: –...

  • Page 5: Safety

    Observe the instruction manual! The SVG 522 instruction manual is an integral part of the product. Before handling, installing and commissioning the SVG 522 power supply unit, the following safety instructions as well as descriptions and information about the present Instruction manual must be carefully read and observed.

  • Page 6: General Safety Information And Protective Measures

    In this process, basic principles should be set up in a specific order. Hekatron Vertriebs GmbH · Brühlmatten 9 · D-79295 Sulzburg 7002985 300709.KET Release 06.06.2017...
  • Page 7 Special notes: Please observe the following provisions for hold-open systems in potentially explosive areas: – SVG 522 equipment must not be used in hold-open systems for potentially explosive areas. 7002985 300709.KET Release 06.06.2017 Hekatron Vertriebs GmbH · Brühlmatten 9 · D-79295 Sulzburg...

  • Page 8: Intended Use

    2 Safety 2.2 Intended use The SVG 522 device is a power supply unit to be used in hold-open systems and fire barriers within the scope of path-bound conveying systems. When being part of a hold-open system, the SVG 522 may only be operated in connection with a TSK 03, FAK 01 or FAD 01.
  • Page 9 If there is no primary energy supply (230 V AC), the system can be reliably closed by the equivalent power supply (batteries). The SVG 522 power supply unit is provided with the additional door control board TSK 03. The door control board TSK 03 is a control and connection board for hold-open systems.

  • Page 10: Warranty Claims

    In case of non-compliance with the information contained in this instruction man- ual, any claims for warranty and liability of the manufacturer of the SVG 522 will become invalid. In particular, the device or its components may only be repaired by the manufacturer's instructed and authorised personnel.

  • Page 11: Product Description

    The SVG 522 power supply unit with battery buffer (part no. 5400085.0201) consists of the power supply board SVK 47 and a stable industrial housing made of sheet steel and having degree of protection IP 54. The SVG 522 is of the wall-mounted type. An assembly kit for wall-mounting with lugs (part no.
  • Page 12 (without taking the voltage drops at the supply lines into account) Result: Based on the battery capacity, an SVG 522 with a battery pair of 7.2 Ah can therefore supply the system with current for a time period of more than 4 hours (acc.
  • Page 13 – Total discharge – Collective fault (battery and processor) The SVG 522 which is provided with the door control board TSK 03 (part no. 5400085-0210) has the collective fault and total battery discharge output already pre-wired to the alarm evaluating unit of the TSK 03 at the factory.

  • Page 14: Indicators

    Labelling fields can be exchanged as desired. The SVG 522 version without door control board TSK 03 has the labelling field "Door control board" already inserted into the labelling space on its rear side (white area).
  • Page 15 In addition, 2 audible signal transducers are integrated and are energised internally. The left-hand ribbon cable connector is connected to the power supply unit board SVK 47. The right-hand ribbon cable connector of the SVG 522 version with TSK 03 is connected at the factory. ...

  • Page 16: Tsk 03 Option

    The board features setting options for configuring the system and additionally allows setting delay times for the connection of hold-open devices (see chapter 7.1). The SVG 522 features a slot for installation of the TSK 03. Features: The door control board is characterised by the following features: –...
  • Page 17 3 Product description The options of configuring the door control board TSK 03 are described in chapter 7 "TSK 03 settings". Fig. 05: TSK 03 door control board 7002985 300709.KET Release 06.06.2017 Hekatron Vertriebs GmbH · Brühlmatten 9 · D-79295 Sulzburg 17/68...

  • Page 18: Fak 01/Fad 01 Option

    Using multiple FAK 01/FAD 01 boards If multiple FAK 01/FAD 01 boards are used, the total current available must be noted (see chapter 3.1 "Design and operating principle of the SVG 522 > Current limiting / charging current distribution).  Slot for additional ...

  • Page 19: Flap Control Option

    Hold-open devices for the flaps The hold-open devices for the flaps must be listed in the DIBt approval document for the hold-open system. 7002985 300709.KET Release 06.06.2017 Hekatron Vertriebs GmbH · Brühlmatten 9 · D-79295 Sulzburg 19/68...

  • Page 20: Scope Of Delivery And Transport

    4 Scope of delivery and transport 4 Scope of delivery and transport The SVG 522 is delivered in an appropriate cardboard packaging that is sealed with an adhesive tape. The packaging can be recycled and reused. Scope of delivery of SVG 522 (part. no. 5400085-0201): –...

  • Page 21: Installation

    The wall to which the SVG 522 will be attached must have adequate carrying capacity. When the SVG 522 is installed to metal, it must be provided with an earth fault monitoring unit. The SVG 522 must also be protected against adverse environmental influences, such as dust, paint, water or extreme temperatures, during the construction phase as well.
  • Page 22 5 Installation Fig. 10: SVG 522 lateral view with fastening lugs Fig. 11: SVG 522 rear view without fastening lugs Hekatron Vertriebs GmbH · Brühlmatten 9 · D-79295 Sulzburg 7002985 300709.KET Release 06.06.2017 22/68...
  • Page 23 The holding brackets are installed correctly when the holding brackets are prevented from hitting against the connectors of the batteries while the right- hand allen screws are unscrewed (e.g., for battery replacement). 7002985 300709.KET Release 06.06.2017 Hekatron Vertriebs GmbH · Brühlmatten 9 · D-79295 Sulzburg 23/68...

  • Page 24: Electrical Installation

    Inductive loads, such as magnets and drives, must be provided with appro- priate spark quenching, e.g., a spark quenching diode (free-wheeling diode). Electromagnetic door retainers by Hekatron are already provided with spark quenching and reverse voltage protection. The maximum voltage allowed to be applied to the terminal strips inside the door is 24 V DC.

  • Page 25: Svk 47 Electrical Installation

    Keep metal objects away from the terminals of the emergency power batteries. The batteries are charged on delivery. Short-circuits may cause strong electric arcs. This results in the risk of injury and fire. 7002985 300709.KET Release 06.06.2017 Hekatron Vertriebs GmbH · Brühlmatten 9 · D-79295 Sulzburg 25/68...

  • Page 26: Svk 47 Connection

    Strip the mains cable (A) only directly in front of the provided connection terminals. Contact protection Re-install the contact protection (transparent cover plate) over the power supply board before turning power on. Hekatron Vertriebs GmbH · Brühlmatten 9 · D-79295 Sulzburg 7002985 300709.KET Release 06.06.2017 26/68...
  • Page 27 Output voltage +24 V DC Output voltage +24 V DC –UA (pre-wired in the version with TSK 03) Output voltage 0 V DC –UA Output voltage 0 V DC 7002985 300709.KET Release 06.06.2017 Hekatron Vertriebs GmbH · Brühlmatten 9 · D-79295 Sulzburg 27/68...

  • Page 28: Tsk 03 Installation

    6.4.2 Subsequent installation of the TSK 03 The delivery includes six PCB holders for subsequent installation of the TSK 03. The PCB holders must be inserted into the holes on the base plate of the SVG 522 that are provided for the TSK 03.
  • Page 29 TSK 03 and the AFT 01 (inside the door). (See also chapter 3.2 "Indicators" > PCB AFT 01.)  to AFT 01  Fig. 16: Connecting the ribbon cable connector 7002985 300709.KET Release 06.06.2017 Hekatron Vertriebs GmbH · Brühlmatten 9 · D-79295 Sulzburg 29/68...

  • Page 30: Tsk 03 Connections

    6 Electrical installation 6.5 TSK 03 connections Fig. 17: Example of TSK 03 connection to a hold-open system at a path-bound conveying system Hekatron Vertriebs GmbH · Brühlmatten 9 · D-79295 Sulzburg 7002985 300709.KET Release 06.06.2017 30/68...
  • Page 31 Terminal 2 Input TKS 03 voltage supply SVK 47 –UA In the SVG 522 version with TSK 03, these connections have already been pre- wired at the factory. Fig. 18: Connections pre-wired at the factory 6.5.2 Incorporation of SVK 47 fault messages...
  • Page 32 The function of the light barrier depends on the configuration of the TSK 03. 7.5 k ohms Transmitter jumper 5-15 Receiver Fig. 21: ALS-FSA/LK 30-1503 – Active light barrier with transmitter and receiver/BEL predecessor light barrier Hekatron Vertriebs GmbH · Brühlmatten 9 · D-79295 Sulzburg 7002985 300709.KET Release 06.06.2017 32/68...
  • Page 33 BEL-FSA LA28/CK28-FC-Z/31/116 - Group circuit Active light barrier, 2 transmitters and 2 receivers Caution with group circuit Only one light barrier section is monitored in this group circuit. 7002985 300709.KET Release 06.06.2017 Hekatron Vertriebs GmbH · Brühlmatten 9 · D-79295 Sulzburg 33/68...
  • Page 34 Group circuit with 2 RLS-FSA/RL24-55-2499/BRL predecessor light barrier Fig. 27: Group circuit with 2 BRL-FSA/RLK 28-FC-55-2/31/116 Caution with group circuit! Only one light barrier section is monitored in this group circuit. Hekatron Vertriebs GmbH · Brühlmatten 9 · D-79295 Sulzburg 7002985 300709.KET Release 06.06.2017 34/68...
  • Page 35 Contacts 19-20 closed > non-operating state, Contacts 19-20 closed > non-operating state, no alarm triggering no alarm triggering 7002985 300709.KET Release 06.06.2017 Hekatron Vertriebs GmbH · Brühlmatten 9 · D-79295 Sulzburg 35/68...
  • Page 36 Contacts 21-22 open > alarm triggering Contacts 21-22 closed > non-operating state, no alarm triggering Fig. 32: Connection without manual release Fig. 33: Connection with manual release Hekatron Vertriebs GmbH · Brühlmatten 9 · D-79295 Sulzburg 7002985 300709.KET Release 06.06.2017 36/68...
  • Page 37 Contacts 23-24 and 25-26 closed > signal "Open door" is applied. If no limit switches are connected, the contacts remain open. Fig. 34: Connection with two limit switches Fig. 35: Connection with one limit switch 7002985 300709.KET Release 06.06.2017 Hekatron Vertriebs GmbH · Brühlmatten 9 · D-79295 Sulzburg 37/68...
  • Page 38 Contacts 27-28 and 29-30 closed > signal "Close door" is applied. If no limit switches are connected, the contacts remain open. Fig. 36: Connection with two limit switches Fig. 37: Connection with one limit switch Hekatron Vertriebs GmbH · Brühlmatten 9 · D-79295 Sulzburg 7002985 300709.KET Release 06.06.2017 38/68...
  • Page 39 Voltage drops in the event of 24 V DC Unassigned alarm and failure. Caution! Contact load! The load of the relay contacts must not exceed 30 V DC 1 A. 7002985 300709.KET Release 06.06.2017 Hekatron Vertriebs GmbH · Brühlmatten 9 · D-79295 Sulzburg 39/68...
  • Page 40 Terminal 40 Output The voltage drops in the 24 V DC Unassigned event of a failure or disabling of the light barrier Hekatron Vertriebs GmbH · Brühlmatten 9 · D-79295 Sulzburg 7002985 300709.KET Release 06.06.2017 40/68...
  • Page 41 Terminal 43 Potential-free Open when closing has been Unassigned initiated Terminal 44 Output The voltage drops when clos- 24 V DC Unassigned ing has been initiated 7002985 300709.KET Release 06.06.2017 Hekatron Vertriebs GmbH · Brühlmatten 9 · D-79295 Sulzburg 41/68...
  • Page 42 The "Open door" information can be used for individual transfer. The relay drops out when the limit switches on terminals 23-24 and/or 25-26 are open. Hekatron Vertriebs GmbH · Brühlmatten 9 · D-79295 Sulzburg 7002985 300709.KET Release 06.06.2017 42/68...
  • Page 43 The load of the relay contacts must not exceed 30 V DC 1 A. The functional position "Close door" depends on the connected door limit switches. 7002985 300709.KET Release 06.06.2017 Hekatron Vertriebs GmbH · Brühlmatten 9 · D-79295 Sulzburg 43/68...
  • Page 44 When the configuration "with personal protection" is selected, terminals 53 and 55 are re-energised if the light barrier is interrupted during the closing operation. Fig. 50: Activation of hold-open device Hekatron Vertriebs GmbH · Brühlmatten 9 · D-79295 Sulzburg 7002985 300709.KET Release 06.06.2017 44/68...
  • Page 45 When "silent closing" on terminals 19 and 20 is actuated, the audible signal transducer terminal 57/59 is not energised. Fig. 52: Connecting the external signal transducer 7002985 300709.KET Release 06.06.2017 Hekatron Vertriebs GmbH · Brühlmatten 9 · D-79295 Sulzburg 45/68...

  • Page 46: Fak 01 Connection

    6.6.1 Installing the FAK 01 The delivery includes four PCB holders for installation of the FAK 01. The PCB holders must be inserted into the holes on the base plate of the SVG 522 that are provided for the FAK 01.
  • Page 47 Connecting the FAK 01 to the SVK 47  Lateral connector for voltage supply  Peripheral equipment  connection  Fig. 55: FAK 01 connection terminals 7002985 300709.KET Release 06.06.2017 Hekatron Vertriebs GmbH · Brühlmatten 9 · D-79295 Sulzburg 47/68...
  • Page 48 30 V DC 1 A Terminal 6 Potential-free Closed with signal input Unassigned "no alarm" Fig. 56: Example of connecting the FAK 01 to a hold-open system Hekatron Vertriebs GmbH · Brühlmatten 9 · D-79295 Sulzburg 7002985 300709.KET Release 06.06.2017 48/68...

  • Page 49: Tks 03 Setting

    No fault message in the event of disabled light barrier DIP 2 DIP 1 System with personal protection DIP 1 System without personal protection DIP switches 7 and 8 are without function 7002985 300709.KET Release 06.06.2017 Hekatron Vertriebs GmbH · Brühlmatten 9 · D-79295 Sulzburg 49/68...
  • Page 50 In addition, the external visual signal transducer is energised. When the configuration with personal protection is selected, the hold-open device is re-activated if the light barrier is interrupted. Hekatron Vertriebs GmbH · Brühlmatten 9 · D-79295 Sulzburg 7002985 300709.KET Release 06.06.2017 50/68...
  • Page 51 When this configuration is selected, the light barrier section is not monitored in Light barrier is not checked in the event of the event of a controller failure. controller failure 7002985 300709.KET Release 06.06.2017 Hekatron Vertriebs GmbH · Brühlmatten 9 · D-79295 Sulzburg 51/68...

  • Page 52: Example Configurations With Personal Protection

    2 minutes; alarm relay does not drop out with silent closing; an active light barrier is connected. Fig. 61: DIP switches on the TSK 03, example configuration Hekatron Vertriebs GmbH · Brühlmatten 9 · D-79295 Sulzburg 7002985 300709.KET Release 06.06.2017 52/68...

  • Page 53: Time Setting On The Tsk 03

    20 seconds 30 seconds 40 seconds 50 seconds 60 seconds 70 seconds 80 seconds 90 seconds 100 seconds 110 seconds 120 seconds 5 minutes 10 minutes 7002985 300709.KET Release 06.06.2017 Hekatron Vertriebs GmbH · Brühlmatten 9 · D-79295 Sulzburg 53/68...

  • Page 54: Commissioning And Acceptance

    After completed commissioning, the results thereof should be seamlessly documented in a positive list and made available for acceptance of the system. Hekatron Vertriebs GmbH · Brühlmatten 9 · D-79295 Sulzburg 7002985 300709.KET Release 06.06.2017 54/68...

  • Page 55: Acceptance

    4. It must be verified that the closure is enabled for self-closing as soon as the hold-open system is no longer functional (e.g., due to removal of a detector or failure of mains current supply). 7002985 300709.KET Release 06.06.2017 Hekatron Vertriebs GmbH · Brühlmatten 9 · D-79295 Sulzburg 55/68...

  • Page 56: Maintenance

    For the purpose of maintaining and servicing the controls required in the event of a fire as well as the devices that are required in addition to the SVG 522 to ensure that the fire zone is reliably closed, the particular manufacturer's instructions must be observed.

  • Page 57: Regular Checks And Maintenance

    In addition to the maintenance at the conveying system barrier, the batteries in the SVG 522 must be exchanged every 4 years according to the approval and modification document Z-6.5-1891 DIBt. (Emergency power battery BA-7.2 Ah, part no.: 2 310 030) It is not allowed to dispose of batteries along with domestic waste.
  • Page 58 (e.g., battery). e) Check whether the hold-open system is triggered in case a fire detector is removed. Hekatron Vertriebs GmbH · Brühlmatten 9 · D-79295 Sulzburg 7002985 300709.KET Release 06.06.2017 58/68...

  • Page 59: Technical Data Of The Svg 522

    Total number of terminals Inputs Outputs Status indicator on keypad 5 LEDs Operating/storage/transport temperature +5 °C to +40 °C Dimensions HxWxD 150 mm x 115 mm x 18 mm 7002985 300709.KET Release 06.06.2017 Hekatron Vertriebs GmbH · Brühlmatten 9 · D-79295 Sulzburg 59/68...

  • Page 60: Hold-Open System Socket/Board Fad 01/Fak 01

    103 mm x 55 mm Degree of contamination 2(P2) plus 60 mA for SAB 04 with DKT 02 only applicable for ohmic load according to DIN VDE 0110-1 Hekatron Vertriebs GmbH · Brühlmatten 9 · D-79295 Sulzburg 7002985 300709.KET Release 06.06.2017 60/68...

  • Page 61: Annex

    Bracket for lintel area K 143-S 3 510 232 Bracket for installation on cantilever arms K 143 K 3 510 233 Ball impact protection SRS 01 5 000 586 7002985 300709.KET Release 06.06.2017 Hekatron Vertriebs GmbH · Brühlmatten 9 · D-79295 Sulzburg 61/68...

  • Page 62: Tsk 03 Connections

    11 Annex 11.2 TSK 03 connections Hekatron Vertriebs GmbH · Brühlmatten 9 · D-79295 Sulzburg 7002985 300709.KET Release 06.06.2017 62/68...

  • Page 63: Technical Support And Application Support

    11.3 Technical support and application support Phone: +49 (0) 76 34 5 00-8050 Fax: +49 (0) 76 34 5 00-323 E-mail: rs-support@hekatron.de Werk 2 Z-6.5-1725 Z-6.5-1871 Z-6.5-1891 Z-78.6-177 7002985 300709.KET Release 06.06.2017 Hekatron Vertriebs GmbH · Brühlmatten 9 · D-79295 Sulzburg 63/68...
  • Page 64 Hekatron Vertriebs GmbH · Brühlmatten 9 · D-79295 Sulzburg 7002985 300709.KET Release 06.06.2017 64/68...
  • Page 65 7002985 300709.KET Release 06.06.2017 Hekatron Vertriebs GmbH · Brühlmatten 9 · D-79295 Sulzburg 65/68...
  • Page 66 Hekatron Vertriebs GmbH · Brühlmatten 9 · D-79295 Sulzburg 7002985 300709.KET Release 06.06.2017 66/68...
  • Page 67 7002985 300709.KET Release 06.06.2017 Hekatron Vertriebs GmbH · Brühlmatten 9 · D-79295 Sulzburg 67/68...
  • Page 68 Hekatron Vertriebs GmbH Brühlmatten 9 D-79295 Sulzburg Sales +49 (0) 7634 500 - 264 Techn. Support +49 (0) 7634 500 - 8050 +49 (0) 7634 500 - 323 Ein Unternehmen der Securitas Gruppe Schweiz rs-info@hekatron.de A member of the Swiss Securitas Group...

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