Sargent 4100 Operating Procedure

Apply force as shown until ratchet releases.
The force at а point approx. 1 3/4' from
handle ends should vary between 5-75 lbs.
depending on the style/type and size of
contact and/or wire size.
ln general, the style or type of contact
crlmped determlnes the level of handle
pre-load, with larger contacts requiring
higher pre-loads for properly completed
"'m�
No.
PART 4100
(TOOL FRAME)
о

MODULAR PLUG

4/6 POSIТION DIES
AND 6 POS11l0N DIES
PROVIDED WIТН
LOWER DIE ONLY
No.
PART 4100-Об SHOWN
NON-INSULA ТЕD
Е@
22-10 AWG
SEAM GOES DOWN
INTO NEST
No.
PART 4100-25
Го-suв1
L....=..
28-20 AWG
No.
PART 4100-27
SARG411NSR
r "
I
1 3;4 •
±1 / 4
J
LOAD APPUED
САТ No. NUMBER POS1110NS
4/6 POS11l0N
4100-06
4100-06LB 6 POS11l0N
4100-08 8 POSIТION
4100-10 10 POSIТl!J.I
�
8 & 10 POSIТION
DIES PROVIDED WIТН
ваттом
ТОР SPACER,
DIE, RIVEТS & SCREW
--е�
�
0
@) 0-
FLAT HD. RIVETS (2)
9
22-18

GAGING

NEST HEIGHT
22-18
.079-.075
16-14 .095-.091 30,50
12-10 .127 /.123 70,80
GAGING WIТН WIRE SOLDER
щщ
CONDUCTOR
NEST
HEIGHT
28-24 • 027/.025
24-20
. 029/.027
GAGING WIТН WIRE SOLDER
4100 CRIMP TOOL
OPERATING PROCEDURE
САМ
• Rotate the com counterclockwise to increase handle load or clockwise
to decrease the handle load.
• Position odd numbers оп the cam in the locking screw hole adjacent
to the letter "L"
• Lock the cam at the desired handle load setting and remeasure force.
Contlnue adjustment if necessaгy.
Strip саЫе according to manufacturer' s specifications.
MOD. PLUGS
lnsert саЫе fully into connector. Place connector in
ACCOMODA ТЕD
die, end of modular plug butting against back of die
cavity, and close tool completing crimp cycle. Grasp саЫе
RJ-11
near connector and lift and pull to remove caЫe/pluQ
RJ-11 LONGВODY
assemЫy. lnspect crimp to assure all contacts are cпmped
RJ-45
and strain relief portion is latched. Test Ьу holding plug
10 POSIТION
and pulling firmly оп саЫе.
ТНЕ TOOL IS EQUIPPED WIТН А RATCHET MECHANISM ТО
@0-
ASSURE RELIABLE CRIMP ТERMINA ТlONS.
о
#8-32 Х 1/2"
А RA ТСНЕТ RELEASE LEVER IS PROVIDED ТО ALLOW FOR
SCREWS (2)
о
REMOVAL OF AN INCORRECТL У PLACED OR OVERSIZE
11--,
t-----'
CONNECTOR.
11--,
ADJUST RATCHET RELEASE HANDLE FORCE ТО
t-----'
FOR MODULAR PLUGS AS INSТRUCТED ABOVE IN ECCENТRIC
5/32 Х 1/2"
ADJUSТМENT SECТlON.
ТНЕ NON-INSULAТED CRIMP DIE CRIMPS STANDARD
NON-INSULAТED RING, FORK AND SPADE BRAZED AND
12-10
UNBRAZED CONNECTORS AS WELL AS MISCELLANEOUS
ОТНЕR 1YPES OF NON-INSULA ТЕD CONNECТORS.
ALL CRIMPS SHOULD ВЕ ТЕSТЕD FOR ACCEPTABLE
ТENSILE VALUES FOR ТНЕ PARТlCULAR ТERMINAL AND WIRE
l;IEING USED
{UL OR MIL . VALUES FOR ТНЕ INТENDED WIRE SIZES ARE
LISТED AND SHOULD ВЕ CHECKED WIТН AN APPROPRIA ТЕ
ТENSILE ТESТ1NG MACHINE OR ОТНЕR DEVICE.
ТНЕ ТООL IS EQUIPPED WIТН А RATCHET MECHANISM ТО
ASSURE RELIABLE CRIMP ТERMINA ТlONS.
UL (LBS)
А RA ТСНЕТ RELEASE LEVER IS PROVIDED ТО ALLOW FOR
8.20
REMOVAL OF AN INCORRECТL У PLACED OR OVERSIZE
CONNECTOR.
ADJUST RATCHET RELEASE HANDLE FORCE ТО
FOR OPEN BARREL ТERMINALS AS INSТRUCТED IN ТНЕ
ECCENТRIC ADJUSТМENT SECТlON.
NОТЕ: SHOULD OVERCRIMPING OF CONTACT RESULT-
ADJUST RATCHET RELEASE FORCE ТО
FOR D-SUB. SТYLE CONTACTS.
INSULAТION
GAGE CRIMPS WIТНIN SPECIFICA ТlONS- ADJUST HANDLE
HEIGHT
PRE-LOADS ACCORDINGLY .
.041 МАХ.
REFER ТО ECCENТRIC ADJUSТМENT PROCEDURE ABOVE •
.062 МАХ.
TOOL MAINТENANCE
Malntenance and lnspectlon should Ье performed
regularly. Tool should Ье wiped clean with special
emphasis оп the crimping cavities.
Tool may Ье cleaned Ьу lmmerslng ln а sultaЫe
commercial solvent or cleaner which does not attack
paints or plastic material. Тhе tool should Ье re­
lubricated after cleaning using а light film of а
medlum welght oll on beorlng surfoces ond plvot plns.
When not in use, keep hondles closed to prevent objects
from becoming lodged in the crimping dies and store
in а clean dry area.
ECCENТRIC ADJUSТМENT
• То adjust the tool to oьtaln the proper force
values, open the handles and remove the cam
locking screw with а 1 /16" hex wгench.
and even n umbers adjacent to the letter
AND COMPARED AGAINST АССЕРТЕD STANDARDS
)
"т:•
5-15 LВS.
15-30 LВS.
30- 5 0 LВS.
03/07