Midland SPD-6 Operation, Parts & Service Manual

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Table of Contents

Table of Contents
- 1 I Ntroduction a Nd W Arranty
  - Introduction
  - Serial Number
  - Warranty
  - Engine Warranty
- 100 C Omponent I Dentification
  - Overall Machine
  - Operators Console
- 3 S Pecifications
- 4 Afety
  - Safety Alert Symbol and Signal Words
  - Hazards
    
    Aintenance
    
    Urn Revention
    
    Azardous Hemicals
    
    F Luid a Nd G Rease
  - Operation and Maintenance
    
    Ire O R E Xplosion P Revention
    
    Arning
    
    Or Mergencies
    
    Ines
    
    Iders
  - Hazards from Modifying Equipment
  - Safety Warning Labels
- 5 O Peration
  - Operational Safety
  - Startup Procedure
  - Strike-Off Blade Setup
  - Change Blade Length
  - Push Roller Setup
    
    Ydraulic Ush Oller Ptional )
    
    Anual Ush Ollers
  - Operation
    
    Peration
  - Loading for Transport
- 6 S Ervice a Nd M Aintenance
  - Service Intervals
  - Axles and Gearbox
  - Conveyor Belt
    
    A Djust C Onveyor B Elt T Ension
  - Conveyor Belt Maintenance
    
    Elt Ension Craper Nd
    
    Lean Ut
- 7 Arts
  - Final Assembly
  - Front Axle Assembly, SP-684 Rev-A
  - Conveyor and Hopper Assembly, SP-1911
    
    Ssembly Ssembly
    
    Chain C a a -B
    
    Ide , Sp-1978
    
    Ush Oller Ssembly , Sp-689 R Ev -A
  - Blade and Column Assembly, Right Side, SP-1909
    
    H Ydraulic Ev Ariable Ssembly Trike O Ff B Lade a Ssemblyssemblyembly , Ssemblya-1737 R
  - Operators Console, SP-2128 Rev-A
  - Engine Installation, SP-1908
  - Electrical Installation, SP-1906 Rev-B
    
    J Unction B Ox a Ssembly Sp-2169
  - Hydraulic System Installation, SP-2299 Rev-A
  - Pneumatic Installation, SP-645 Rev-A
  - Machine Label & Decal Locations, SP-1979 Rev-A
    
    Ront Ear Abels
    
    Abels
    
    Ide Abels
    
    Op Abels
    
    Op Iew Nside Ump Ccess Atch
    
    Ontrol Onsole Abels
  - Diesel Washdown System Installation, SP-1330 Rev-A
- 8 Oem C Omponent P Arts a Nd S Ervice I Nformation
Service Manual H1B 060/080/110/160/250 Bent Axis Motors

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Model SPD-6

SPD-6 Operation, Parts & Service Manual

Midland Machinery Co., Inc.

101 Cranbrook Ext.

Tonawanda, NY 14150

Phone: 716-692-1200

Fax: 716-692-1206

www.midlandmachinery.com

www.roadwidener.com

Revision March 2015

Machine Serial Number_____________________________

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Page 1 Model SPD-6 SPD-6 Operation, Parts & Service Manual Midland Machinery Co., Inc. 101 Cranbrook Ext. Tonawanda, NY 14150 Phone: 716-692-1200 Fax: 716-692-1206 www.midlandmachinery.com www.roadwidener.com Revision March 2015 Machine Serial Number_____________________________...
Page 2 Model SPD-6 Applicable to S/N 2022^. www.roadwidener.com...
Page 3: Table Of Contents
Model SPD-6 ontents 1. I ..............6 ntroduCtIon ArrAnty 1.1 Introduction ....................... 6 1.2 Serial Number ....................6 1.3 Warranty ......................7 1.4 Engine Warranty ....................7 2. C ................8 omponent dentIfICAtIon 2.1 Overall Machine ....................8 2.2 Operators Console ................... 9 3.
Page 4 6.4.4 e ....................39 leAn 7. p ...................... 40 Arts 7.1 SPD-6 Final Assembly ..................40 7.2 Front Axle Assembly, SP-684 Rev-A ............42 7.3 Conveyor And Hopper Assembly, SP-1911 ..........44 7.3.1 C , sp-1380 ..................50 HAIn over ssemBly 7.3.2 d...
Page 5 Model SPD-6 spd-6 o & s perAtIon Arts ervICe AnuAl www.roadwidener.com...
Page 6: I Ntroduction A Nd W Arranty
Midland Machinery for assistance. This manual explains the operation and routine maintenance of the SPD-6. It does not instruct you how to transport, travel and/or operate on specific roadways or terrain. Information furnished in this manual does not include all of the details of design, production, or variations of the equipment.
Page 7: Warranty
Register This Engine with John Deere at: https://jdpswarrantyreg.deere.com/WarrantyReg/viewRegistration.do This warranty shall be fulfilled by Midland repairing or replacing at its factory, products or parts that have been Warranty Repairs returned to it with transportation charges prepaid and that appear to its satisfaction to have been defective in (WITHIN WARRANTY PERIOD –normally - 2000 HRS/2 YRS.
Page 8: C Omponent I Dentification
Model SPD-6 2. C omponent dentIfICAtIon 2.1 o verAll ACHIne A - Engine H - Blade And Column Assembly B - Hydraulic Pumps I - Outer Edger Assembly C - Manual Pack J - Outer Edger Brace (One Per Machine)
Page 9: Operators Console
Model SPD-6 2.2 o perAtors onsole 4) PL (4) PL A - Murphy Display M - Slope Control B - Ignition N - Grade Control C - Parking Brake On Indicator O - Drive Speed Range D - Emergency/Park Brake (E-Stop)
Page 10: S Pecifications
Model SPD-6 3. s peCIfICAtIons Dimensions- Length: 15 ft. 8 in. (4.8 m) Width: Travel - 9 ft. 10 in. (2.6 m) Track - 5 ft. (1.52 m) / 17 ft. (2.44 m) Turn Radius Height: 8 ft. (2.44 m) Approximate Weight: 12,320 lbs.
Page 11: Afety
Machinery. Before setting up, operating or servicing 4.2 H AzArds the SPD-6, you must read, understand and follow the SPD-6 is a complex machine and its operation requires instructions and safety warnings in this manual. Your a high level of machine knowledge and skill. Safe...
Page 12: Azardous Hemicals
Model SPD-6 Keep battery fully charged to avoid battery freezing. If Check for fuel, oil and hydraulic fluid leaks. Replace battery electrolyte freezes, battery can explode if you worn or damaged hoses or lines. Clean up spilled try to charge or jump start the battery.
Page 13 Model SPD-6 Carbon monoxide hazard. Prevent serious injury or death. Do not operate engine with machine in an Do not operate, work on or around enclosed building or confined area. machine while under the influence of alcohol, drugs or if feeling ill.
Page 14: Arning
Model SPD-6 WARNING WARNING Noise hazard. Pressurized fluids can penetrate the skin. Prolonged exposure to loud noise can Hydraulic hoses can fail from age, damage cause impairment or loss of hearing and exposure. Operator, workers and bystanders must Do not search for hydraulic leaks without use ear protection while machine is in body and face protection.
Page 15: Or Mergencies
Model SPD-6 4.3.2 p repAre merGenCIes Be prepared in case of emergencies. Keep a fire extinguisher and first aid kit close to machine. Keep emergency phone numbers in a easy to access location. Know your location so emergency services can locate you if an emergency arises.
Page 16: Safety Warning Labels
Model SPD-6 4.5 s Afety ArnInG ABels FOR REFERENCE ONLY PAINT 31 (2) PAINT THIS DOCUMENT IS ISS AND NEITHER RECEIPT TRANSFERS ANY RIGHT THE SUBJECT MATTER INFORMATION SHOWN THIS DOCUMENT, OR A NOR ANY INFORMATIO REPRODUCED, OR OTH THE WRITTEN PERMISS MAT'L SEE B.O...
Page 17 Model SPD-6 www.roadwidener.com...
Page 18 Model SPD-6 www.roadwidener.com...
Page 19 Model SPD-6 Decal A - WC-0052A Decal D - WC-0001A CAUTION CAUTION Before assembling, N OI SE H AZ ARD! operating, cleaning, Ear protection lubricating or adjusting machinery, operator must be worn should read and follow when operating manufacturer s machine.
Page 20 Model SPD-6 Decal G - WC-0006A Decal J - WC-0047A WARNING CRU SH H AZ ARD! SEV ER H AZ ARD! STAND CLEAR! Moving parts can sever. Hydraulic cylinder is Do not perform operated by remote maintenance on conveyor control.
Page 21 Model SPD-6 Decal N - WC-0037A CAUTION EQU I PM EN T DAM AGE! Do not allow truck bodies or tailgate to contact conveyor belt. Failure to comply may result in equipment damage. WC-0037A Decal O - WC-0022A CAUTION STAND CLEAR!
Page 22 Model SPD-6 Decal Q - WC-0012A WARNING C R U S H H A Z A R D ! Stand clear. Material discharge area and strike off blade operated by remote control. Failure to comply could result in death or serious injury.
Page 23 Model SPD-6 Page Intentionally Left Blank www.roadwidener.com...
Page 24: O Peration
Model SPD-6 5. o perAtIon Wear close fitting clothing and safety equipment that is appropriate to the job. Do not wear music 5.1 o or radio headphones while operating equipment. perAtIonAl Afety All personnel involved in the operation or maintenance 5.2 s...
Page 25 Model SPD-6 engine pre-start procedure, routine maintenance and 1100 rpm to warm up. Toggle engine throttle switch additional safety information. (F) to change engine rpm. Longer warm up may be needed for colder temperatures. Before starting engine, operator must be seated with seat belt properly fastened.
Page 26: Strike-Off Blade Setup
Model SPD-6 5.3 s trIke lAde etup Procedure illustrates blade on right-hand side. Procedure is the same for left-hand side blade. WARNING Prevent serious injury or death. Before performing adjustments, inspections, service or maintenance: Park machine on firm, level surface and •...
Page 27: Change Blade Length
Model SPD-6 5.4 C Toggle blade grade switch (A) downward to lower HAnGe lAde enGtH strike off blade to the ground. WARNING Insert inner push tube (C) into outer push tube (D). Prevent serious injury or death. Connect push tubes ends to push tube mounts on blade (E) and chassis (F).
Page 28 Model SPD-6 Remove edger brace (E) and outer edger assembly (F). NOTICE Prevent machine damage. Hydraulic extension must be the outer most section with the push tube mount and slope cylinder mount positioned inboard. Set blade length to desired paving width by adding...
Page 29: Push Roller Setup
Model SPD-6 Reinstall blade push tube mount that with tailgate locked, material should dump in approximately ½ to ⅔ of blade length. Reinstall center of the hopper, not on road or back of hopper. blade slope mount (D) at approximately ⅔ of blade There should be at least 6 inch clearance above length.
Page 30: Operation
Model SPD-6 5.6 o If provided, toggle hydraulic blade extension switch perAtIon (D) to extend and retract optional hydraulic blade extension to get desired blade length. 5.6.1 s tArt perAtIon If provided, toggle hydraulic push roller switch (E) WARNING to operate optional hydraulic push roller.
Page 31: Peration
Model SPD-6 5.6.2 s perAtIon WARNING Follow steps to stop machine normally. Prevent serious injury or death. While on level ground, bring travel speed controller Machine may roll when parking brake is (A) to neutral (center) position to stop machine.
Page 32: Loading For Transport
Model SPD-6 5.7 l oAdInG rAnsport NOTICE Prevent machine damage. Remove edger braces and fold edger assemblies against blades. When front tires are on ramps check for front end clearance. If hopper hits ramp, Remove left and right push tube assemblies.
Page 33 Model SPD-6 Chain down from tie down holes (G) on hopper bumper. Both holes are painted red. Tie left and right side blade assemblies to each other with a strap to secure them. www.roadwidener.com...
Page 34: S Ervice A Nd M Aintenance
Model SPD-6 6. s ervICe AIntenAnCe 6.1 s ervICe ntervAls Interval Item Daily Yearly 1000 Days Days Req. 1. Lubricate Take Up Bearings • 2. Lubricate Column • 3. Check Hydraulic Oil Level • 4. Check Belt Scraper & Sideboard Rubbers •...
Page 35 Model SPD-6 Item number corresponds to number on drawing to WARNING indicate location on machine. Pressurized fluids can penetrate the skin. See OEM engine, axle and gearbox manuals for detailed service information. Hydraulic hoses can fail from age, damage and exposure.
Page 36: Axles And Gearbox
Model SPD-6 6.2 A xles eArBox Check Change Section Description Lubricant Frequency Frequency Axle/Differential SAE 85W90 API GL-5 Monthly Every 700 Hours Planetary Reduction-Axle Ends SAE 85W90 API GL-5 Every 200 Hours Every 1000 Hours Steering Articulation/Brake Actuator Grease, Multipurpose Lithium Base...
Page 37: Conveyor Belt
Model SPD-6 6.3 C onveyor 6.3.1 A djust onveyor ensIon WARNING Prevent serious injury or death. Before performing adjustments, inspections, service or maintenance: Park machine on firm, level surface and • engage parking brake. Switch engine off. • Close and lock control panel cover.
Page 38: Conveyor Belt Maintenance
Model SPD-6 measure distance (J) between mounting block and Tighten jam nuts (H) against all mounting blocks. center of take-up bearing. non-discharge end, install chain cover For conveyor belt to be centered left to right in assemblies (E) and bolts (D).
Page 39: Lean Ut
Model SPD-6 6.4.4 e leAn At the end of each day, inspect hopper and clean off remaining paving material. After asphalt usage, if a belt is left standing for a few days, immediate startup will result in rapid belt wear. A release agent prior to and after every use will lengthen belt life.
Page 40: Arts
Model SPD-6 7. p Arts 7.1 spd-6 f InAl ssemBly 10, 12 1, 9 3, 11 Qty. Description Part Number Manual Pack Installation SP-1230 Chassis Assembly SP-1902 Electrical Installation SP-1906 Engine Installation SP-1908 R/S Blade & Column Assembly SP-1909 L/S Blade & Column Assembly...
Page 41 Model SPD-6 1, 9 3, 11 Qty. Description Part Number Manual Pack Installation SP-1230 Chassis Assembly SP-1902 Electrical Installation SP-1906 Engine Installation SP-1908 R/S Blade & Column Assembly SP-1909 L/S Blade & Column Assembly SP-1910 Conveyor / Hopper Assembly SP-1911 Nameplate &...
Page 42: Front Axle Assembly, Sp-684 Rev-A
Model SPD-6 7.2 f , sp-684 r ront ssemBly 11, 8 12, 18, 8 19, 13, 10, 20 16, 9, 14 Qty. Description Part Number Axle, Front Drive, Steering CA640710 Gearbox Mount-L/S SP-1070 Gearbox Mount-R/S SP-1069 Bottom Plate, Axle Mount...
Page 43 Model SPD-6 Page Intentionally Left Blank www.roadwidener.com...
Page 44: Conveyor And Hopper Assembly, Sp-1911
Model SPD-6 7.3 C , sp-1911 onveyor opper ssemBly 37, 30, 27 40 31 31 40 www.roadwidener.com...
Page 45 Model SPD-6 Qty. Description Part Number Qty. Description Part Number REF Chassis Weldment SP-1905 Washer Hd Thread Forming TFS-5/16-18-0.50 Screw 5/16-18 UNC X 0.50 Drive Roller, Conv SP-894 Square Hd Set Screw 3/4-10 SSS-0.75-10-4.50 Motor Coupling SP-695 UNC X 4-1/2" Lg...
Page 46: Ssembly Ssembly
Model SPD-6 , sp-1911 onveyor opper ssemBly ontInued 11, 42, 43 28, 25, 35 37, 27, 30 SECTION A-A NOTE 1 NOTE 1 NOTE 1 NOTE 1 NOTE 1 25, 32 NOTE 1 42, 43 NOTE 1 NOTES: 1. ASSEMBLED AS MIRROR ON...
Page 47 Model SPD-6 Qty. Description Part Number Qty. Description Part Number REF Chassis Weldment SP-1905 Washer Hd Thread Forming TFS-5/16-18-0.50 Screw 5/16-18 UNC X 0.50 Drive Roller, Conv SP-894 Square Hd Set Screw 3/4-10 SSS-0.75-10-4.50 Motor Coupling SP-695 UNC X 4-1/2" Lg...
Page 48 Model SPD-6 , sp-1911 onveyor opper ssemBly ontInued 34, 26 www.roadwidener.com...
Page 49 Model SPD-6 Qty. Description Part Number Qty. Description Part Number REF Chassis Weldment SP-1905 Square Hd Set Screw 3/4-10 SSS-0.75-10-4.50 UNC X 4-1/2" Lg Drive Roller, Conv SP-894 Lube Fitting, Straight, 1743-8 Motor Coupling SP-695 Serrated Wiper Frame SP-694 Hex Hd Cap Screw, 1/2-13 HCS-1/2-13-1.75...
Page 50 Model SPD-6 7.3.1 C , sp-1380 HAIn over ssemBly 8, 15, 10 16, 15, 14 9, 15, 11 12, 15, 16 13, 15 8, 15, 10 13, 15 12, 15,16 10, 15, 8 11, 15, 9 10 ,15, 8 14, 15, 16 Qty.
Page 51: Chain C A A -B
Model SPD-6 7.3.2 d , sp-1094 r efleCtor ssemBly 3, 8, 7 6, 9, 12 26 1/2 REF 4, 8, 7 3, 8, 7 DETAIL A SECTION C-C 4, 7, 8 DETAIL B Qty. Description Part Number Chain, Machine 2/0...
Page 52: Ide , Sp-1978
Model SPD-6 7.3.3 d , sp-1978 efleCtor ssemBly 12, 9, 6 3, 8, 7 26 1/2 REF 4, 8, 7 DETAIL A 8, 7, 3 4, 7, 8 SECTION C-C DETAIL B Qty. Description Part Number Chain, Machine 2/0 3596T24...
Page 53: Ush Oller Ssembly , Sp-689 R Ev -A
Model SPD-6 7.3.4 p , sp-689 r oller ssemBly 57 1/4 REF Qty. Description Part Number Flat Hd Socket Cap Screw 1/4-20 UNC X 5/8 FCS-1/4-20-0.63 Flat Head Cap Screw 5/8-11 UNC X 1-1/2 FCS-5/8-11-1.50 Wide Inner Ring Bearing W/Collar 1-15/16 Bore M0157 Hitch Pin Clip For 1-1/8 - 1-1/2 Dia Shaft .243 Dia Wire...
Page 54: Blade And Column Assembly, Right Side, Sp-1909
Model SPD-6 7.4 B , sp-1909 lAde olumn ssemBly IGHt 25, 24 23, 42, 42, 33, 35 23, 42 35, 33, 42, 39 7, 26 61 23/32 NOTE: Left side Blade and Column Assembly, SP-1910, is assembled as mirror of SP-1909. Items 3,4,6,7, 26 and 28 from SP-1909 are re-used on left side blade assembly.
Page 55 Model SPD-6 Qty. Description Part Number Qty. Description Part Number Column Mount Weldment SP-1981 Hex Hd Cap Screw 1-8 UNC HCS-1-8-7.50 X 7 1/2 Blade Travel Retainer SP-891 Hex Hd Cap Screw, 1-8 HCS-1-8-5.00 Push Tube (Outer) SP-888 UNC X 5...
Page 56 Model SPD-6 , sp-1909 lAde olumn ssemBly IGHt ontInued 1, 46 30, 27 27, 31 8, 34, 32 29, 25 23, 42, 42, 35, 33 38, 42, 33 ,35 37, 33, 35 6, 3 5, 29 33, 35, 38 VIEW B-B...
Page 57 Model SPD-6 Qty. Description Part Number Qty. Description Part Number Column Mount Weldment SP-1981 Hex Hd Cap Screw 1-8 UNC HCS-1-8-7.50 X 7 1/2 Blade Travel Retainer SP-891 Hex Hd Cap Screw, 1-8 HCS-1-8-5.00 Push Tube (Outer) SP-888 UNC X 5...
Page 58: H Ydraulic Ev Ariable Ssembly Trike O Ff B Lade A Ssemblyssemblyembly , Ssemblya-1737 R
Model SPD-6 7.4.1 H , sA-1737 r ydrAulIC ArIABle trIke lAde ssemBly REFERENCE PART SA-096 7, 6, 5 STROKE Qty. Description Part Number Hydraulic Blade Extension Assy SA-917 Adapter, 90° Elbow, 3/4-16 MORB X 9/16-18 MIJC 2062-8-6S 6-100R1AT-6FJS-6FJS90S X 169.0 Lg. (Ext. Out) SA-1160-21 6-100R1AT-6FJS-6FJS90L X 184.0 Lg.
Page 59 Model SPD-6 7.4.1.1 H , sA-917 ydrAulIC lAde xtensIon ssemBly 12 STROKE ISOMETRIC VIEW Qty. Description Part Number Extension Base SA-122 Extension SA-126 Cylinder, Hydraulic, 3000 PSI Tie Rod, 2-1/2" X 18", SA-349-26 Hair Pin, Cotter, 0.178 Wire X 3 9/16 M11013 www.roadwidener.com...
Page 60: Operators Console, Sp-2128 Rev-A
Model SPD-6 7.5 o , sp-2128 r perAtors onsole 2, 6 36, 45, 45, 35 5, 7 42, 59, 60 42, 44, 59, 60 37, 29, 32 34, 31, 40 42, 59, 60 SECTION A-A 44, 42 SECTION B-B www.roadwidener.com...
Page 61 Model SPD-6 Qty. Description Part Number Qty. Description Part Number Common Operator Console SP-2129 Socket Hd Cap Screw, 1/4- KCS-1/4-20-0.75 20 UNC X 3/4 Right Switch Plate SP-2136 Pan Hd Machine Screw, PMS-#10-24-0.50 Console Front Cover SP-1962 #10-24 UNC X 1/2...
Page 62 Model SPD-6 , sp-2128 r perAtors onsole ontInued 2, 6 36, 45, 45, 35 25, 24 5, 7 43, 54 CONTROL PANELS : TOP VIEW ISOMETRIC VIEW www.roadwidener.com...
Page 63 Model SPD-6 Qty. Description Part Number Qty. Description Part Number Common Operator Console SP-2129 Socket Hd Cap Screw, 1/4- KCS-1/4-20-0.75 20 UNC X 3/4 Right Switch Plate SP-2136 Pan Hd Machine Screw, PMS-#10-24-0.50 Console Front Cover SP-1962 #10-24 UNC X 1/2...
Page 64: Engine Installation, Sp-1908
Model SPD-6 7.6 e , sp-1908 nGIne nstAllAtIon 15, 2 25, 18, 20, 22 16, 17, 19 10, 9 21, 12, 11, 26, 26, 13, 27 4, 17, 19 24, 28, 29, 30 23, 29, 28, 30 www.roadwidener.com...
Page 65 Model SPD-6 Qty. Description Part Number REF Chassis Assembly SP-1902 Muffler Guard, (66 Hp) SP-1986 Fuel Tank , 40 Gal SP-1258 Ground Cable, Engine To Chassis SP-1168 Battery Cable, Negative SP-1167 Battery Cable, Positive SP-1166 Battery, 12V, 675 CCA, Group 24...
Page 66: Electrical Installation, Sp-1906 Rev-B
Model SPD-6 7.7 e , sp-1906 r leCtrICAl nstAllAtIon Continued On Page 66 Qty. Description Part Number Horn, 12 VDC (20/Pk) M18031 Back-Up Alarm M18100 www.roadwidener.com...
Page 67 Model SPD-6 NOTES: 1. THIS SCHEMATIC IS USED ON S/N 2020 ON UP. 2. THE ENGINE WILL NOT START UNLESS THE CONVEYOR SWITCH IS OFF AND THE E-STOP SWITCH IS FULLY DOWN. THE E-STOP SWITCH WILL ENERGIZE THE LATCHING RELAY’S RESET COIL.
Page 68 Model SPD-6 , sp-1906 r leCtrICAl nstAllAtIon ontInued Continued On Page 64 Continued On Page 68 Qty. Description Part Number Horn, 12 VDC (20/Pk) M18031 Back-Up Alarm M18100 www.roadwidener.com...
Page 69 Model SPD-6 Continued On Page 65 Continued On Page 69 Qty. Description Part Number Horn, 12 VDC (20/Pk) M18031 Back-Up Alarm M18100 www.roadwidener.com...
Page 70 Model SPD-6 , sp-1906 r leCtrICAl nstAllAtIon ontInued Continued On Page 66 Qty. Description Part Number Horn, 12 VDC (20/Pk) M18031 Back-Up Alarm M18100 www.roadwidener.com...
Page 71 Model SPD-6 Continued On Page 67 Qty. Description Part Number Horn, 12 VDC (20/Pk) M18031 Back-Up Alarm M18100 www.roadwidener.com...
Page 72: J Unction B Ox A Ssembly Sp-2169
Model SPD-6 7.7.1 j sp-2169 unCtIon ssemBly Junction Box Assembly Schematic: www.roadwidener.com...
Page 73 Model SPD-6 Junction Box Assembly Layout: Notes: Wires marked with * are from the canfield connectors. The green wire from the canfield connector is not used. The black lead wires from the canfield connector go to the 12 volt supply, the white lead wires go to ground.
Page 74: Hydraulic System Installation, Sp-2299 Rev-A
Model SPD-6 7.8 H , sp-2299 r ydrAulIC ystem nstAllAtIon www.roadwidener.com...
Page 75 Model SPD-6 Notes: Item 8 is used on S/N 2020 onwards. M6552 motor is installed on S/N 2022 onwards. www.roadwidener.com...
Page 76 Model SPD-6 No. Qty. Description Part No. Qty. Description Part Number Number PUMP, HYDRAULIC, ASSEMBLY M1250 ADAPTER, 90° ELBOW, 3/4-16 2062-8-6S MORB x 9/16-18 MJIC VALVE, COUNTERBALANCE M14078 ADAPTER, 90° ELBOW, 9/16-18 2062-6-6S VALVE, DIRECTIONAL CONTROL, M18115 MORB x 9/16-18 MJIC W/ BODY ADAPTER, 90°...
Page 77 ADAPTER, 90° ELBOW, 1-5/16-12 2062-16-12S 6-100R1AT-6FJS-4-6FORS x SP-2299-01 MORB x 1-1/16-12 MJIC 218.0 LG. (STEERING TANK TO MANIFOLD TANK PORT ) HOSE KIT, SPD-6 HYDRAULIC SP-2299-HK SYSTEM (RoHS COMPLIANT) S/N REV-A 6-100R1AT-6FJS-4-6FORS x 218.0 SP-2299-02 2022 & UP LG. (STEERING - POWER BEYOND 6-100R1AT-6FJS-6FJS x 32.0 LG.
Page 78 Model SPD-6 No. Qty. Description Part No. Qty. Description Part Number Number 6-100R1AT-6FJS-6FJS90L x 44.0 LG. SP-2299-08 (L/S EXT IN VLV B TO BH) 6-100R1AT-6FJS-6FJS90L x 68.0 LG. SP-2299-09 (R/S GRADE UP VLV A TO BH) 6-100R1AT-6FJS-6FJS90S x 69.0 LG.
Page 79: Pneumatic Installation, Sp-645 Rev-A
Model SPD-6 7.9 p , sp-645 r neumAtIC nstAllAtIon 1, 7, 9, 5 2, 8 10, 17 10, 17 Qty. Description Part Number Pressure Switch, SPDT, NC, 50 PSI Rising M18122 Air Compressor 32530 325C 12V M6119 Switch, Air Compressor, NC 70-100 PSI Rising...
Page 80: Machine Label & Decal Locations, Sp-1979 Rev-A
Model SPD-6 7.10 m & d , sp-1979 r ACHIne ABel eCAl oCAtIons 7.10.1 f ront ABels FOR REFERENCE ONLY PAINT PAINT DETAIL A www.roadwidener.com...
Page 81 Label-"DIESEL FUEL" SS-0001 Label-"OWNER'S MANUAL ..." PM-0137 Label: "ENGINE WARRANTY" PM-0159 Sign- "CAUTION SLOW MOVING VEHICLE" WC-0036 Label-"MIDLAND" (SP-6) W/ PM-0115 PM-0115-6 Label-"MIDLAND" (SP-8 LOGO) PM-0115 Label-"MIDLAND S.N. PLATE" PM-0037 Reflective Tape - 3" Wide PM-0018A X 7.5 Reflective Tape - 3" Wide PM-0018A X 12 Reflective Tape - 6"...
Page 82 Model SPD-6 7.10.2 r ABels 28, 29 PAINT RED www.roadwidener.com...
Page 83 Label-"DIESEL FUEL" SS-0001 Label-"OWNER'S MANUAL ..." PM-0137 Label: "ENGINE WARRANTY" PM-0159 Sign- "CAUTION SLOW MOVING VEHICLE" WC-0036 Label-"MIDLAND" (SP-6) W/ PM-0115 PM-0115-6 Label-"MIDLAND" (SP-8 LOGO) PM-0115 Label-"MIDLAND S.N. PLATE" PM-0037 Reflective Tape - 3" Wide PM-0018A X 7.5 Reflective Tape - 3" Wide PM-0018A X 12 Reflective Tape - 6"...
Page 84: Ide Abels
Model SPD-6 7.10.3 s ABels 29, 28 PAINT 28, 29 PAINT www.roadwidener.com...
Page 85 Label-"DIESEL FUEL" SS-0001 Label-"OWNER'S MANUAL ..." PM-0137 Label: "ENGINE WARRANTY" PM-0159 Sign- "CAUTION SLOW MOVING VEHICLE" WC-0036 Label-"MIDLAND" (SP-6) W/ PM-0115 PM-0115-6 Label-"MIDLAND" (SP-8 LOGO) PM-0115 Label-"MIDLAND S.N. PLATE" PM-0037 Reflective Tape - 3" Wide PM-0018A X 7.5 Reflective Tape - 3" Wide PM-0018A X 12 Reflective Tape - 6"...
Page 86: Op Abels
Model SPD-6 7.10.4 t ABels www.roadwidener.com...
Page 87 Label-"DIESEL FUEL" SS-0001 Label-"OWNER'S MANUAL ..." PM-0137 Label: "ENGINE WARRANTY" PM-0159 Sign- "CAUTION SLOW MOVING VEHICLE" WC-0036 Label-"MIDLAND" (SP-6) W/ PM-0115 PM-0115-6 Label-"MIDLAND" (SP-8 LOGO) PM-0115 Label-"MIDLAND S.N. PLATE" PM-0037 Reflective Tape - 3" Wide PM-0018A X 7.5 Reflective Tape - 3" Wide PM-0018A X 12 Reflective Tape - 6"...
Page 88: Op Iew Nside Ump Ccess Atch
Model SPD-6 7.10.5 t nsIde CCess AtCH www.roadwidener.com...
Page 89 Label-"DIESEL FUEL" SS-0001 Label-"OWNER'S MANUAL ..." PM-0137 Label: "ENGINE WARRANTY" PM-0159 Sign- "CAUTION SLOW MOVING VEHICLE" WC-0036 Label-"MIDLAND" (SP-6) W/ PM-0115 PM-0115-6 Label-"MIDLAND" (SP-8 LOGO) PM-0115 Label-"MIDLAND S.N. PLATE" PM-0037 Reflective Tape - 3" Wide PM-0018A X 7.5 Reflective Tape - 3" Wide PM-0018A X 12 Reflective Tape - 6"...
Page 90: Ontrol Onsole Abels
Model SPD-6 7.10.6 C ontrol onsole ABels www.roadwidener.com...
Page 91 Label-"DIESEL FUEL" SS-0001 Label-"OWNER'S MANUAL ..." PM-0137 Label: "ENGINE WARRANTY" PM-0159 Sign- "CAUTION SLOW MOVING VEHICLE" WC-0036 Label-"MIDLAND" (SP-6) W/ PM-0115 PM-0115-6 Label-"MIDLAND" (SP-8 LOGO) PM-0115 Label-"MIDLAND S.N. PLATE" PM-0037 Reflective Tape - 3" Wide PM-0018A X 7.5 Reflective Tape - 3" Wide PM-0018A X 12 Reflective Tape - 6"...
Page 92: Diesel Washdown System Installation, Sp-1330 Rev-A
Model SPD-6 7.11 d , sp-1330 r Iesel AsHdoWn ystem nstAllAtIon 14, 12, 32 6, 5 34, 33, 31 17, 23, 12, 4 15, 13, 18 Detail - D SECTION B-B www.roadwidener.com...
Page 93 Model SPD-6 Qty. Description Part Number REF Chassis Assembly SP-1902 REF Fuel Tank , 40 Ga SP-1258 Filter, Fuel, In-Line, 3/8" SA-336-41 Switch, Toggle, 31NT91-2 M6399 Fuse, (AGC-15) 15 Amps, 32 Volts M110066 Fuse Holder, AGC, M6354 Fuel Pump, Washdown...
Page 94 Model SPD-6 sp-1330 r Iesel AsHdoWn ystem nstAllAtIon ontInued (FEED) SECTION C-C FEED FROM 18 GA RED SWITCH BOX @ CHASSIS FRAME ° WIRE FROM (C) NODE ON PR SWITCH (M18122) 31NT91-2 15 A. 25" WHITE FUEL PUMP 95" RED 1"...
Page 95 Model SPD-6 Qty. Description Part Number REF Chassis Assembly SP-1902 REF Fuel Tank , 40 Ga SP-1258 Filter, Fuel, In-Line, 3/8" SA-336-41 Switch, Toggle, 31NT91-2 M6399 Fuse, (AGC-15) 15 Amps, 32 Volts M110066 Fuse Holder, AGC, M6354 Fuel Pump, Washdown...
Page 96 Model SPD-6 Page Intentionally Left Blank www.roadwidener.com...
Page 97: Oem C Omponent P Arts A Nd S Ervice I Nformation
Model SPD-6 8. oem C omponent Arts ervICe nformAtIon www.roadwidener.com...
Page 98 Model SPD-6 www.roadwidener.com...
Page 99 Model SPD-6 Catalogo Parti Di Ricambio Spare Parts List ASSALE 26.20M+TB172 26.20M+TB172 AXLE REF. 139970 EDITION - March/99 REVISION DATE April /04 - C.M. 9398 P/N: CA355195 www.roadwidener.com...
Page 100 Model SPD-6 Indice Index 26.20M+TB172 AXLE REF. 139970 1.0.0 Corpo assale Axle housing 2.0.0 Calotte e cilindro di sterzo Swivel housings and steering cylinder 3.0.0 Coppia conica Bevel gear set 4.0.0 Differenziale Differential 5.0.0 Doppio giunto Double U-joint 6.0.0 Freni Brakes 7.0.0...
Page 101 Model SPD-6 Corpo assale Axle housing 26.20M+TB172 AXLE REF. 139970 Pos. Ref. Q.ty Descrizione Description Note 145312 Tromba Trumpet 021558 Tappo M10x1 Plug M10x1 028562 Anello OR ORing 116792 Sfiato M10x1 Breather M10x1 125280 Tappo M30x2 Plug M30x2 140520 Corpo centrale...
Page 102 Model SPD-6 Calotte e cilindro di sterzo Swivel housings and steering cylinder 26.20M+TB172 AXLE REF. 139970 16 18 18 16 Pos. Ref. Q.ty Descrizione Description Note 024210 Ingrassatore M6x1 Greaser 126922 Vite M14x35 (Atbl) Screw 128880 Perno snodo King pin...
Page 103 Model SPD-6 Coppia conica Bevel gear set 26.20M+TB172 AXLE REF. 139970 Pos. Ref. Q.ty Descrizione Description Note 66090 Coppia conica Z=13/31 Bevel gear set 13/31 113717 Rondella fermo ghiera Washer 115054 Ghiera serraggio M40x1.5 Ring nut 125829 Rondella 51x35x3 Washer...
Page 104 Model SPD-6 Differenziale Differential 26.20M+TB172 AXLE REF. 139970 Pos. Ref. Q.ty Descrizione Description Note 125552 Vite M10x75 Screw 137972 Scatola differenziale Differential housing 027309 Cuscinetto Bearing 107400 Ghiera Ring nut 136156 Fermo ghiera Lock nut 128440 Vite M6x10 Screw 110642 Disco bloc.
Page 105 Model SPD-6 Doppio giunto Double U-joint 26.20M+TB172 AXLE REF. 139970 Pos. Ref. Q.ty Descrizione Description Note 144607 Doppio giunto Double joint 046218 Forcella (lato diff.) Fork (diff. Side) 144607 046217 Crocera Spider 144607 046215 Corpo centrale entral body 144607 046175...
Page 106 Model SPD-6 Freni Brakes 26.20M+TB172 AXLE REF. 139970 Pos. Ref. Q.ty Descrizione Description Note 141939 Anello "Quadring" Quadring 141937 Anello "Quadring" Quadring 135966 Pistone freno pos. Piston 136644 Controdisco freno Counter plate 136112 Disco freno Brake disc 136155 Controdisco freno...
Page 107 Model SPD-6 Mozzo ruota Wheel hub 26.20M+TB172 AXLE REF. 139970 Pos. Ref. Q.ty Descrizione Description Note 130679 Prigioniero Stud 068030 068030 Kit mozzo ruota Wheel hub kit 028603 Anello OR O ring 118370 Cuscinetto Bearing 125344 Anello Ring 134298 Mozzo fermo corona...
Page 108 Model SPD-6 Riduzione epicicloidale Final reduction 26.20M+TB172 AXLE REF. 139970 Pos. Ref. Q.ty Descrizione Description Note 028370 33.6 Rullini 5x10 (a decine) Needle bearing (by tens) 024793 Anello seeger Snap ring 135366 Ralla washer 135947 Ingranaggio Z=23 Gear Z=23 066285...
Page 109 Model SPD-6 Scatola trasmissione Transmission housing 26.20M+TB172 AXLE REF. 139970 Pos. Ref. Q.ty Descrizione Description Note 021567 Tappo M16x1.5 Plug M16x1.5 104988 Sfiato M10x1 Breather M10x1 021097 Vite M12x55 Screw M12x55 020868 Vite M10x75 Screw M10x75 128050 Tappo M24x1.5 Plug M24x1.5...
Page 110 Model SPD-6 Alberi Lower and upper shafts 26.20M+TB172 AXLE REF. 139970 Pos. Ref. Q.ty Descrizione Description Note 136878 Flangia Flange 028611 Anello OR O ring 025820 Cuscinetto Bearing 109747 Tappo D80x12 Plug 025741 Cuscinetto Bearing 137589 Ingranaggio Z=40 Gear Z 40...
Page 111 Model SPD-6 Sommario kit Kit summary 26.20M+TB172 AXLE REF. 139970 Ref. Descrizione Description Q.ty Note 135578 Asta guida Steering arm 049029 Tirante Tie rod 070787 Dado 049013 Snodo sferico Ball joint 137177 Martinetto Steering cylinder 049138 Testata Head 049074 Stelo...
Page 112 Model SPD-6 www.roadwidener.com...
Page 113 Model SPD-6 MANUALE DI RIPARAZIONE 5(3$,5 0$18$/ ASSALE - $;/( Mod. 26.20M+TB172 Rif. CA139970 Edition date: 05/2001 Revision date: 00/00 P/N: CA357141 st14501 www.roadwidener.com...
Page 114 Model SPD-6 ,1',&( Mod. 26.20M+TB172 ,1'(; ,QGLFH ,QGH[ INFORMAZIONI GENERALI ... 1 *(1(5$/ ,1)250$7,21 Utilizzo del manuale..... . .2 0DQXDO XVH Convenzioni e definizioni .
Page 115 Model SPD-6 ,1',&( Mod. 26.20M+TB172 ,1'(; ATTREZZI SPECIALI ....91 63(&,$/ 722/6 Attrezzi speciali .
Page 116 Model SPD-6 Mod. 26.20M+TB172 INFORMAZIONI GENERALI *(1(5$/ ,1)250$7,21 : 00/00 : CA357141 REVISION DATE www.roadwidener.com...
Page 117 Model SPD-6 ,1)250$=,21, *(1(5$/, Mod. 26.20M+TB172 *(1(5$/ ,1)250$7,21 $ 8WLOL]]R GHO PDQXDOH $ 0DQXDO XVH 'HVWLQDWDUL (QG XVHUV • Installatore. ‡ ,QVWDOOHU • Utilizzatore. ‡ 8VHU • Manutentore. ‡ 0DLQWHQDQFH RSHUDWRU 0DQXWHQ]LRQH 0DLQWHQDQFH Il buon funzionamento ed il rendimento degli organi &2168/7 7+,6 0$18$/ 7+2528*+/< DV SURSHU...
Page 118 Model SPD-6 ,1)250$=,21, *(1(5$/, Mod. 26.20M+TB172 *(1(5$/ ,1)250$7,21 CARRARO S.p.A. dichiara che le informazioni &$55$52 6S$ GHFODUHV WKDW WKH VXEMHFW RI WKLV contenute in questo manuale sono congruenti con le PDQXDO FRQVLVWV ZLWK WKH WHFKQLFDO DQG VDIHW\ specifiche tecniche e di sicurezza dell’assale a cui il VSHFLILFDWLRQV RI WKH D[OH WKDW WKH PDQXDO LV UHIHUUHG WR manuale si riferisce.
Page 119 Model SPD-6 ,1)250$=,21, *(1(5$/, Mod. 26.20M+TB172 *(1(5$/ ,1)250$7,21 $ &RQYHQ]LRQL H GHILQL]LRQL $ $JUHHPHQWV DQG GHILQLWLRQV &RQYHQ]LRQL $JUHHPHQWV Le illustrazioni nel manuale NON sono in scala quindi ,OOXVWUDWLRQV OLNH SLFWXUHV GUDZLQJV DQG FRPSRQHQWV RI NON sono attendibili valutazioni delle dimensioni dei WKLV PDQXDO DUH 127 LQ VFDOH EHFDXVH RI OLPLWHG VSDFH componenti basate sulle stesse.
Page 120 Model SPD-6 ,1)250$=,21, *(1(5$/, Mod. 26.20M+TB172 *(1(5$/ ,1)250$7,21 6LPERORJLD 6\PERORJ\ '(6&5,=,21( 6,0%2/, 6<0%2/6 '(6&5,37,21 ATTENZIONE :$51,1* avvertenze generali JHQHUDO ZDUQLQJ REGOLAZIONI $'-8670(176 coppie di serraggio / misurazioni WLJKWHQLQJ WRUTXHV PHDVXUHPHQWV ATTREZZATURE SPECIALI 63(&,$/ 722/6 CONTROLLI E SOSTITUZIONI &+(&. $1' 5(3/$&(...
Page 121 Model SPD-6 ,1)250$=,21, *(1(5$/, Mod. 26.20M+TB172 *(1(5$/ ,1)250$7,21 $ ,QGLFD]LRQL JHQHUDOL $ *HQHUDO GHVFULSWLRQ L’assale deve essere controllato e/o riparato solo da 7KH D[OH VKRXOG EH FKHFNHG DQGRU UHSDLUHG RQO\ E\ personale tecnico specializzato che sia a conoscenza TXDOLILHG WHFKQLFLDQV DFTXDLQWHG ZLWK LWV SHFXOLDU...
Page 122 Model SPD-6 ,1)250$=,21, *(1(5$/, Mod. 26.20M+TB172 *(1(5$/ ,1)250$7,21 $ 5DFFRPDQGD]LRQL JHQHUDOL SHU $ *HQHUDO UHFRPPHQGDWLRQV IRU OH RSHUD]LRQL GL VPRQWDJJLR H GLVDVVHPEO\ DQG DVVHPEO\ PRQWDJJLR RSHUDWLRQV Prima di iniziare le operazioni di smontaggio e %HIRUH VWDUWLQJ DQ\ GLVDVVHPEO\ DQG DVVHPEO\...
Page 123 Model SPD-6 ,1)250$=,21, *(1(5$/, Mod. 26.20M+TB172 *(1(5$/ ,1)250$7,21 6FDULFR GHOO ROLR 2LO GUDLQ Prima di intervenire sul prodotto è necessario scaricare %HIRUH GLVDVVHPEO\ RLO VKRXOG EH GUDLQHG RXW l'olio dal gruppo. ATTENZIONE :$51,1* Smaltire gli oli esausti nel rispetto delle vigenti norme.
Page 124 Model SPD-6 ,1)250$=,21, *(1(5$/, Mod. 26.20M+TB172 *(1(5$/ ,1)250$7,21 ,PSLHJR GL OXEULILFDQWH /XEULFDQW XVH Per ottenere una corretta lubrificazione ed una esatta ,Q RUGHU WR OXEULFDWH WKH &$55$52 D[OHV FRUUHFWO\ DQG temperatura di funzionamento negli assali CARRARO, WR UHDFK WKH H[DFW RSHUDWLRQ WHPSHUDWXUH LW LV LPSRUWDQW è...
Page 125 Model SPD-6 Mod. 26.20M+TB172 INFORMAZIONI SULLA SICUREZZA 6$)(7< ,16758&7,216 : 00/00 : CA357141 REVISION DATE www.roadwidener.com...
Page 126 Model SPD-6 ,1)250$=,21, 68//$ 6,&85(==$ Mod. 26.20M+TB172 6$)(7< ,16758&7,216 % 5DFFRPDQGD]LRQL JHQHUDOL SHU % *HQHUDO VDIHW\ OD VLFXUH]]D UHFRPPHQGDWLRQV IMPORTANTE: ,03257$17 Prima di iniziare qualsiasi tipo di operazione leggere %HIRUH SURFHHGLQJ ZLWK DQ\ RSHUDWLRQV SOHDVH UHDG WKLV attentamente questo capitolo.
Page 127 Model SPD-6 ,1)250$=,21, 68//$ 6,&85(==$ Mod. 26.20M+TB172 6$)(7< ,16758&7,216 % 6LPEROL GL VLFXUH]]D % 6DIHW\ V\PEROV ,GHQWLILFD]LRQH GHOOH LQIRUPD]LRQL VXOOD 5HFRJQL]H VDIHW\ LQIRUPDWLRQ VLFXUH]]D Questo è il simbolo di allarme per la sicurezza; quando 7KLV LV WKH VDIHW\ DODUP V\PERO ZKHQHYHU \RX ILQG LW LQ...
Page 128 Model SPD-6 ,1)250$=,21, 68//$ 6,&85(==$ Mod. 26.20M+TB172 6$)(7< ,16758&7,216 % 3UHFDX]LRQL JHQHUDOL % *HQHUDO SUHFDXWLRQV In ogni movimento dovranno essere osservate le norme 2EVHUYH VDIHW\ LQVWUXFWLRQV DFFLGHQW SUHYHQWLRQ UXOHV sulla prevenzione infortuni, tutte le regole generali di DQG DOO JHQHUDO VDIHW\ UHJXODWLRQV LQ HDFK DQG HYHU\ VWHS sicurezza e di medicina del lavoro.
Page 129 Model SPD-6 ,1)250$=,21, 68//$ 6,&85(==$ Mod. 26.20M+TB172 6$)(7< ,16758&7,216 Una prolungata esposizione al rumore può $ SURORQJHG H[SRVXUH WR QRLVH FDQ GDPDJH \RXU danneggiare l'udito. KHDULQJ 8 Le attrezzature richiedono la piena attenzione 7KH RSHUDWRU PXVW EH YHU\ FDUHIXO ZLWK WKH dell'operatore.
Page 130 Model SPD-6 Mod. 26.20M+TB172 CARATTERISTICHE GENERALI *(1(5$/ 63(&,),&$7,216 : 00/00 : CA357141 REVISION DATE www.roadwidener.com...
Page 131 Model SPD-6 &$5$77(5,67,&+( *(1(5$/, Mod. 26.20M+TB172 *(1(5$/ 63(&,),&$7,216 & 8VL SUHYLVWL & )RUHVHHQ XVHV Questo assale è stato progettato e costruito per essere 7KLV D[OH KDV EHHQ GHVLJQHG DQG PDQXIDFWXUHG WR EH installato in macchine di tipo industriale. L’assale è un...
Page 132 Model SPD-6 &$5$77(5,67,&+( *(1(5$/, Mod. 26.20M+TB172 *(1(5$/ 63(&,),&$7,216 & ,GHQWLILFD]LRQH GHO SURGRWWR & 3URGXFW LGHQWLILFDWLRQ Targhetta di identificazione dell’assale $[OH VHULDO SODWH TIPO DI ASSALE COD. CLIENTE N/S CARRARO RAPPORTO RIDUZIONE N° CARRARO TOTALE SENSO DI ROTAZIONE TIPO DIFFERENZIALE QUANTITA’ OLIO...
Page 133 Model SPD-6 &$5$77(5,67,&+( *(1(5$/, Mod. 26.20M+TB172 *(1(5$/ 63(&,),&$7,216 & 'HVFUL]LRQH JHQHUDOH & *HQHUDO GHVFULSWLRQ L’assale in oggetto, progettato e costruito secondo le 7KH D[OH GHVFULEHG LQ WKLV PDQXDO GHVLJQHG DQG PDQ richieste del cliente, è costituito da un corpo trave XIDFWXUHG IROORZLQJ WKH FXVWRPHU¶V UHTXHVWV FRQVLVWV RI...
Page 134 Model SPD-6 &$5$77(5,67,&+( *(1(5$/, Mod. 26.20M+TB172 *(1(5$/ 63(&,),&$7,216 & &DUDWWHULVWLFKH 7HFQLFKH & 7HFKQLFDO )HDWXUHV CODICE ASSALE CA139970 $;/( &2'( MODELLO ASSALE 26.20M+TB172 $;/( 02'(/ TIPO DIFFERENZIALE ',))(5(17,$/ 7<3( Standard 6WDQGDUG Limited Slip /LPLWHG 6OLS Limited Slip “Ball Type” /LPLWHG 6OLS ³%DOO 7\SH´...
Page 135 Model SPD-6 &$5$77(5,67,&+( *(1(5$/, Mod. 26.20M+TB172 *(1(5$/ 63(&,),&$7,216 9$/25, '(6&5,=,21( '(6&5,37,21 9$/8(6 Specifica olio 2LO 6SHFLILFDWLRQ IN PRESENZA DI DIFFERENZIALE SAE 80W - 90 EP ,1 35(6(1&( 2) ',))(5(17,$/ LIMITED SLIP, USARE I TIPI DI OLIO to comply /,0,7(' 6/,3 86( 5(&200(1'(' 2,/...
Page 136 Model SPD-6 &$5$77(5,67,&+( *(1(5$/, Mod. 26.20M+TB172 *(1(5$/ 63(&,),&$7,216 6LJLOODQWL H FROODQWL 6HDOLQJ FRPSRXQGV DQG DGKHVLYHV $= LOCTITE 510 %= LOCTITE 270 $= LOCTITE 573 &= LOCTITE 405 $= LOCTITE 518 &= LOCTITE 496 %= LOCTITE 542 &= LOCTITE 638 Applicare sulle superifici a contatto...
Page 137 Model SPD-6 &$5$77(5,67,&+( *(1(5$/, Mod. 26.20M+TB172 *(1(5$/ 63(&,),&$7,216 'LPHQVLRQL G¶LQJRPEUR 2YHUDOO GLPHQVLRQV (in millimetri) 0LOOLPHWHU 2042 1900 & : 00/00 : CA357141 REVISION DATE www.roadwidener.com...
Page 138 Model SPD-6 &$5$77(5,67,&+( *(1(5$/, Mod. 26.20M+TB172 *(1(5$/ 63(&,),&$7,216 & 5LIRUQLPHQWR H YHULILFKH & )LOOLQJ DQG FKHFNV 3817, ', /8%5,),&$=,21( 326,=,21( 326,7,21 /8%5,),&$7,21 32,176 TAPPO CARICO E LIVELLO ',))(5(17,$/ 2,/ ),//,1* $1' OLIO DIFFERENZIALE /(9(/ 3/8* SFIATO OLIO 2,/ %5($7+(5...
Page 139 Model SPD-6 &$5$77(5,67,&+( *(1(5$/, Mod. 26.20M+TB172 *(1(5$/ 63(&,),&$7,216 & 3URJUDPPD GL OXEULILFD]LRQH & 6HUYLFH VFKHGXOH $' 2*1, 67$*,21( 2' 35,02 2*1, 25( 23(5$=,21( 23(5$7,21 ,17(59(172 6($621$//< 25 (9(5< ),567 7,0( 23(5$7,1* +2856 CAMBIO OLIO ASSALE 150 - 200 ore/KRXUV $;/( 2,/ &+$1*(...
Page 140 Model SPD-6 &$5$77(5,67,&+( *(1(5$/, Mod. 26.20M+TB172 *(1(5$/ 63(&,),&$7,216 & /XEULILFD]LRQH LQJUDVVDJJLR & /XEULFDWLRQ JUHDVLQJ JUDGHV JUDGD]LRQL H UHODWLYL FDPSL GL DQG DSSOLFDWLRQ UDQJH DSSOLFD]LRQH GREASE OLIO GRASSO 50°C 122°F 40°C 104°F 30°C 86°F 20°C 66°F 10°C 50°F 0°C 32°F...
Page 141 Model SPD-6 &$5$77(5,67,&+( *(1(5$/, Mod. 26.20M+TB172 *(1(5$/ 63(&,),&$7,216 & &RSSLH GL VHUUDJJLR & 7LJKWHQLQJ WRUTXHV 300 Nm 70 Nm 190 Nm 10 Nm 10 Nm 12 Nm 120 Nm 95 Nm 13 Nm 60 Nm 25 Nm 8 Nm 10 Nm...
Page 142 Model SPD-6 &$5$77(5,67,&+( *(1(5$/, Mod. 26.20M+TB172 *(1(5$/ 63(&,),&$7,216 &RSSLH GL VHUUDJJLR 7LJKWHQLQJ WRUTXHV 27.6 Nm 10 Nm 60 Nm 60 Nm 150 Nm 60 Nm 250 Nm 300 Nm 60 Nm 120 Nm 220 Nm & : 00/00 : CA357141 REVISION DATE www.roadwidener.com...
Page 143 Model SPD-6 &$5$77(5,67,&+( *(1(5$/, Mod. 26.20M+TB172 *(1(5$/ 63(&,),&$7,216 & &RQWUROOL JHQHUDOL & *HQHUDO FKHFNV L e d e s c r i z i o n i d i s m o n t a g g i o e m o n t a g g i o 7KH GLVDVVHPEO\DVVHPEO\ LQVWUXFWLRQV SUHVXPH WKDW presuppongono che il gruppo sia già...
Page 144 Model SPD-6 &$5$77(5,67,&+( *(1(5$/, Mod. 26.20M+TB172 *(1(5$/ 63(&,),&$7,216 Ruotare gradualmente il mozzo fino a disporlo con il foro all’altezza dell’asse ruota in modo che la linea di livello dell’olio sia orizzontale. Verificare il livello dell’olio ed eventualmente rabboccare. Riavvitare il tappo con una chiave dinamometrica serrandolo alla coppia prevista (Sez.
Page 145 Model SPD-6 Mod. 26.20M+TB172 OPERAZIONI DI SMONTAGGIO ',6$66(0%/< 23(5$7,216 : 00/00 : CA357141 REVISION DATE www.roadwidener.com...
Page 146 Model SPD-6 23(5$=,21, ', 60217$**,2 Mod. 26.20M+TB172 ',6$66(0%/< 23(5$7,216 ' 6PRQWDJJLR VFDWROD ' 'LVDVVHPEOLQJ WUDQVPLVVLRQ WUDVPLVVLRQH Alcune figure che seguono potrebbero non mostrare 6RPH RI WKH IROORZLQJ SLFWXUHV FRXOG QRW VKRZ H[DFWO\ esattamente il vostro assale, ma la procedura rimane la \RXU D[OH EXW WKH SURFHGXUH LV WKH VDPH stessa.
Page 147 Model SPD-6 23(5$=,21, ', 60217$**,2 Mod. 26.20M+TB172 ',6$66(0%/< 23(5$7,216 Rimuovere le viti di fissaggio della semiscatola. Rimuovere la semiscatola battendo con un martello in materiale tenero sulle zone predisposte. 5HPRYH WKH IDVWHQLQJ VFUHZV RI WKH KDOI ER[ 5HPRYH WKH KDOI ER[ E\ EHDWLQJ RQ WKH ILWWLQJ SDUWV ZLWK D KDPPHU PDGH RI VRIW PDWHULDO Recuperare la ruota dentata con i cuscinetti.
Page 148 Model SPD-6 23(5$=,21, ', 60217$**,2 Mod. 26.20M+TB172 ',6$66(0%/< 23(5$7,216 Estrarre l’ingranaggio ed il cuscinetto a sfere dall’albero inferiore, utilizzando un estrattore a tre punti di presa che agisca sull’ingranaggio. 7DNH WKH JHDU DQG WKH EDOO EHDULQJ RXW RI WKH ORZHU VKDIW XVLQJ D VSHFLDO WKUHHKROG H[WUDFWRU Recuperare il cuscinetto e l’ingranaggio inferiore.
Page 149 Model SPD-6 23(5$=,21, ', 60217$**,2 Mod. 26.20M+TB172 ',6$66(0%/< 23(5$7,216 Rimuovere dalla semiscatola l’anello di tenuta con un martello e un battitoio. 1RWD operazione distruttiva per l’anello di tenuta. Controllare lo stato di usura di tutti i particolari smontati e dove necessario, sostituirli.
Page 150 Model SPD-6 23(5$=,21, ', 60217$**,2 Mod. 26.20M+TB172 ',6$66(0%/< 23(5$7,216 ' 6PRQWDJJLR JUXSSR FLOLQGUR ' 6WHHULQJ F\OLQGHU JURXS VWHU]R GLVDVVHPEO\ Alcune figure che seguono potrebbero non mostrare 6RPH RI WKH IROORZLQJ SLFWXUHV FRXOG QRW VKRZ H[DFWO\ esattamente il vostro assale, ma la procedura rimane la \RXU D[OH EXW WKH SURFHGXUH LV WKH VDPH stessa.
Page 151 Model SPD-6 23(5$=,21, ', 60217$**,2 Mod. 26.20M+TB172 ',6$66(0%/< 23(5$7,216 Staccare la testata () dal corpo del cilindro (). Sfilare la testata e lo stelo () dal corpo cilindro. Recuperare tutti gli anelli di tenuta (), sia dal corpo cilindro che dallo stelo.
Page 152 Model SPD-6 23(5$=,21, ', 60217$**,2 Mod. 26.20M+TB172 ',6$66(0%/< 23(5$7,216 ' 6PRQWDJJLR JUXSSR ULGXWWRUH ' (SLF\FOLF UHGXFWLRQ JHDU HSLFLFORLGDOH GLVDVVHPEO\ Alcune figure che seguono potrebbero non mostrare 6RPH RI WKH IROORZLQJ SLFWXUHV FRXOG QRW VKRZ H[DFWO\ esattamente il vostro assale, ma la procedura rimane la \RXU D[OH EXW WKH SURFHGXUH LV WKH VDPH stessa.
Page 153 Model SPD-6 23(5$=,21, ', 60217$**,2 Mod. 26.20M+TB172 ',6$66(0%/< 23(5$7,216 ' 6PRQWDJJLR JUXSSR PR]]R ' :KHHO KXE JURXS UXRWD GLVDVVHPEO\ Prima di smontare il mozzo ruota, assicurarlo con una %HIRUH GLVDVVHPEOLQJ WKH ZKHHO KXE LW LV DGYLVDEOH WR cinghia o una fune ad un paranco od altro sistema di...
Page 154 Model SPD-6 23(5$=,21, ', 60217$**,2 Mod. 26.20M+TB172 ',6$66(0%/< 23(5$7,216 Estrarre e rimuovere il mozzo-fermo corona completo di corona epicicloidale. Rimuovere l’anello di arresto d’acciaio e separare il mozzo-fermo corona dalla corona epicicloidale. Verificare lo stato di usura dei particolari. Solo se necessario, togliere le bussole di centraggio del mozzo-fermo corona con un martello e l’attrezzo.
Page 155 Model SPD-6 23(5$=,21, ', 60217$**,2 Mod. 26.20M+TB172 ',6$66(0%/< 23(5$7,216 Svitare e togliere le viti di fissaggio del perno snodo superiore ed inferiore. 3HULFROR prima di rimuovere i perni snodo, assicurare la calotta con una cinghia o una fune ad un paranco od altro sistema di sostegno.
Page 156 Model SPD-6 23(5$=,21, ', 60217$**,2 Mod. 26.20M+TB172 ',6$66(0%/< 23(5$7,216 ' 6PRQWDJJLR WURPEH WUDYH H ' $[OH EHDP WUXPSHWV DQG EUDNH JUXSSL IUHQR JURXSV GLVDVVHPEO\ Alcune figure che seguono potrebbero non mostrare 6RPH RI WKH IROORZLQJ SLFWXUHV PD\ QRW VKRZ \RXU D[OH...
Page 157 Model SPD-6 23(5$=,21, ', 60217$**,2 Mod. 26.20M+TB172 ',6$66(0%/< 23(5$7,216 Fare dei segni di riferimento indelebili sul corpo trave e sulle flange supporto differenziale, per identificare con sicurezza parte destra e parte sinistra. 3XW DOLJQPHQW PDUNV RQ WKH D[OH EHDP ERG\ DQG RQ WKH GLIIHUHQWLDO...
Page 158 Model SPD-6 23(5$=,21, ', 60217$**,2 23(5$=,21, ', 60217$**,2 Mod. 26.20M+TB172 ',6$66(0%/< 23(5$7,216 Mod. 26.20M+TB172 ',6$66(0%/< 23(5$7,216 Sfilare tutti i componenti del freno dischi, controdischi e manicotto. Sfilare tutti i componenti del freno dischi, controdischi e manicotto. 5HPRYH DOO FRPSRQHQWV EUDNH GLVFV IL[HG GLVFV DQG VOHHYH...
Page 159 Model SPD-6 23(5$=,21, ', 60217$**,2 Mod. 26.20M+TB172 ',6$66(0%/< 23(5$7,216 Assicurare la flangia freno ad un paranco con funi o cinghie di sicurezza. Svitare la vite di fissaggio superiore e la vite prigioniera inferiore. Rimuovere la flangia supporto differenziale dal corpo centrale, completa di ghiera di registro gioco coppia conica.
Page 160 Model SPD-6 23(5$=,21, ', 60217$**,2 Mod. 26.20M+TB172 ',6$66(0%/< 23(5$7,216 Togliere la pista esterna del cuscinetto dalla flangia freno con un battitoio 8VH D GULYHU WR UHPRYH WKH RXWHU FXS RI WKH EUDNH IODQJH EHDULQJ Posizionare la flangia freno sotto l’azione di una pressa e con l’ausilio dell’attrezzo CA715056 liberare l’anello ();...
Page 161 Model SPD-6 23(5$=,21, ', 60217$**,2 Mod. 26.20M+TB172 ',6$66(0%/< 23(5$7,216 ' 6PRQWDJJLR JUXSSR ' 'LIIHUHQWLDO JURXS GLIIHUHQ]LDOH GLVDVVHPEO\ Alcune figure che seguono potrebbero non mostrare 6RPH RI WKH IROORZLQJ SLFWXUHV PD\ QRW VKRZ \RXU D[OH esattamente il vostro assale, ma la procedura rimane la EXW WKH SURFHVV LV WKH VDPH stessa.
Page 162 Model SPD-6 23(5$=,21, ', 60217$**,2 Mod. 26.20M+TB172 ',6$66(0%/< 23(5$7,216 ' 6PRQWDJJLR JUXSSR SLJQRQH ' 3LQLRQ JURXS GLVDVVHPEO\ Alcune figure che seguono potrebbero non mostrare 6RPH RI WKH IROORZLQJ SLFWXUHV PD\ QRW VKRZ \RXU D[OH esattamente il vostro assale, ma la procedura rimane la EXW WKH SURFHVV LV WKH VDPH stessa.
Page 163 Model SPD-6 23(5$=,21, ', 60217$**,2 Mod. 26.20M+TB172 ',6$66(0%/< 23(5$7,216 Tolto il pignone conico recuperare le rondelle, il distanziale elastico e le piste interne dei cuscinetti a rulli conici. 1RWD quando il distanziale elastico viene rimosso deve essere sostituito con un distanziale nuovo.
Page 164 Model SPD-6 Mod. 26.20M+TB172 OPERAZIONI DI MONTAGGIO $66(0%/< 23(5$7,216 : 00/00 : CA357141 REVISION DATE www.roadwidener.com...
Page 165 Model SPD-6 23(5$=,21, ', 0217$**,2 Mod. 26.20M+TB172 $66(0%/< 23(5$7,216 ( 0RQWDJJLR JUXSSR SLJQRQH ( 3LQLRQ JURXS DVVHPEO\ Alcune figure che seguono potrebbero non mostrare 6RPH RI WKH IROORZLQJ SLFWXUHV FRXOG QRW VKRZ H[DFWO\ esattamente il vostro assale, ma la procedura rimane la \RXU D[OH EXW WKH SURFHGXUH LV WKH VDPH stessa.
Page 166 Model SPD-6 23(5$=,21, ', 0217$**,2 Mod. 26.20M+TB172 $66(0%/< 23(5$7,216 Introdurre nel corpo centrale la falsa scatola differenziale CA715041 per la rilevazione della distanza Verificare che la falsa scatola sia inserita in entrambe le sedi delle flange freno. ,QVHUW WKH IDOVH GLIIHUHQWLDO ER[ ZLWK &$ LQWR WKH FHQWUDO ERG\ WR PHDVXUH WKH GLVWDQFH &KHFN WKDW WKH IDOVH ER[ LV LQVHUWHG LQ ERWK EUDNH IODQJHV¶...
Page 167 Model SPD-6 23(5$=,21, ', 0217$**,2 Mod. 26.20M+TB172 $66(0%/< 23(5$7,216 Scegliere tale spessore tra la gamma di spessori a disposizione (vedi tabella GAMMA SPESSORI) ed inserirlo sul codolo sotto la testa del pignone. &KRRVH WKH VXLWDEOH VKLP EHWZHHQ WKH DYDLODEOH VKLPV UDQJH 6HH...
Page 168 Model SPD-6 23(5$=,21, ', 0217$**,2 Mod. 26.20M+TB172 $66(0%/< 23(5$7,216 Inserire sull’albero del pignone una nuova rondella fermo ghiera e la ghiera di serraggio. Avvitare la ghiera utilizzando le chiavi per ghiera CA119099 e fermo pignone CA715022. $WWHQ]LRQH la coppia di serraggio è data dalla misurazione del precarico sui cuscinetti.
Page 169 Model SPD-6 23(5$=,21, ', 0217$**,2 Mod. 26.20M+TB172 $66(0%/< 23(5$7,216 ( 0RQWDJJLR JUXSSR GLIIHUHQ]LDOH ( 'LIIHUHQWLDO JURXS DVVHPEO\ Alcune figure che seguono potrebbero non mostrare 6RPH RI WKH IROORZLQJ SLFWXUHV FRXOG QRW VKRZ H[DFWO\ esattamente il vostro assale, ma la procedura rimane la \RXU D[OH EXW WKH SURFHGXUH LV WKH VDPH stessa.
Page 170 Model SPD-6 23(5$=,21, ', 0217$**,2 Mod. 26.20M+TB172 $66(0%/< 23(5$7,216 ( 0RQWDJJLR IODQJH IUHQR H ( %UDNH IODQJH DQG GLIIHUHQWLDO VFDWROD GLIIHUHQ]LDOH KRXVLQJ DVVHPEO\ Alcune figure che seguono potrebbero non mostrare 6RPH RI WKH IROORZLQJ SLFWXUHV FRXOG QRW VKRZ H[DFWO\ esattamente il vostro assale, ma la procedura rimane la \RXU D[OH EXW WKH SURFHGXUH LV WKH VDPH stessa.
Page 171 Model SPD-6 23(5$=,21, ', 0217$**,2 Mod. 26.20M+TB172 $66(0%/< 23(5$7,216 Dopo aver inserito il pistone freno negativo completo nella sua sede, posizionare la flangia freno sotto una pressa; inserire poi le molle a tazza () (in modo che l’ultima sia concava) il manicotto () (con la sede dell’anello verso l’esterno), ed infine posizionare l’attrezzo...
Page 172 Model SPD-6 23(5$=,21, ', 0217$**,2 Mod. 26.20M+TB172 $66(0%/< 23(5$7,216 Dopo aver steso un leggero strato di grasso nelle superfici di contatto del pistone ed in special modo negli anelli OR già montati, inserire il pistone nella flangia freno e posizionare l’attrezzo CA715056 o un disco piano sul pistone.
Page 173 Model SPD-6 23(5$=,21, ', 0217$**,2 Mod. 26.20M+TB172 $66(0%/< 23(5$7,216 Dopo aver verificato il corretto lato di assemblaggio della scatola differenziale, montare la seconda flangia freno dal lato opposto alla corona conica. Inserire ed avvitare le ghiere di registrazione del gioco...
Page 174 Model SPD-6 23(5$=,21, ', 0217$**,2 Mod. 26.20M+TB172 $66(0%/< 23(5$7,216 Effettuata la registrazione del gioco pignone-corona verificare anche che ci sia un minimo di precarico sui cuscinetti della scatola differenziale. Ripetere l’intera sequenza delle operazioni citate fino al raggiungimento delle condizioni indicate.
Page 175 Model SPD-6 23(5$=,21, ', 0217$**,2 Mod. 26.20M+TB172 $66(0%/< 23(5$7,216 INFORMAZIONE GENERICA Per verificare l’impronta di contatto dei denti della coppia conica, sporcare con minio la corona e rilevare il contatto. L’esame dell’impronta di contatto deve essere eseguito sempre sui denti della corona conica e su ambedue i fianchi.
Page 176 Model SPD-6 23(5$=,21, ', 0217$**,2 Mod. 26.20M+TB172 $66(0%/< 23(5$7,216 Inserire il fermo ghiera ruotando la ghiera il minimo indispensabile per allinearla al fermo. Inserire la vite di fissaggio del fermo ghiera ed avvitarla con una chiave dinamometrica alla coppia prevista (sez. C.8).
Page 177 Model SPD-6 23(5$=,21, ', 0217$**,2 Mod. 26.20M+TB172 $66(0%/< 23(5$7,216 ( 0RQWDJJLR JUXSSR WUDYH H ( $[OH EHDP WUXPSHWV DQG EUDNH JUXSSL IUHQR JURXSV DVVHOPEO\ Alcune figure che seguono potrebbero non mostrare 6RPH RI WKH IROORZLQJ SLFWXUHV FRXOG QRW VKRZ esattamente il vostro assale, ma la procedura rimane la H[DFWO\\RXU D[OH EXW WKH SURFHGXUH LV WKH VDPH stessa.
Page 178 Model SPD-6 23(5$=,21, ', 0217$**,2 Mod. 26.20M+TB172 $66(0%/< 23(5$7,216 ( 0RQWDJJLR JUXSSR WUDYH ( $[OH EHDP JURXS DVVHPEO\ Alcune figure che seguono potrebbero non mostrare 6RPH RI WKH IROORZLQJ SLFWXUHV FRXOG QRW VKRZ esattamente il vostro assale, ma la procedura rimane la H[DFWO\\RXU D[OH EXW WKH SURFHGXUH LV WKH VDPH stessa.
Page 179 Model SPD-6 23(5$=,21, ', 0217$**,2 Mod. 26.20M+TB172 $66(0%/< 23(5$7,216 ( 0RQWDJJLR JUXSSR PR]]R UXRWD ( :KHHO KXE JURXS DVVHPEO\ Alcune figure che seguono potrebbero non mostrare 6RPH RI WKH IROORZLQJ SLFWXUHV FRXOG QRW VKRZ esattamente il vostro assale, ma la procedura rimane la H[DFWO\\RXU D[OH EXW WKH SURFHGXUH LV WKH VDPH stessa.
Page 180 Model SPD-6 23(5$=,21, ', 0217$**,2 Mod. 26.20M+TB172 $66(0%/< 23(5$7,216 3HULFROR assicurare il gruppo calotta con una fune. Lubrificare il labbro dell’anello di tenuta nella calotta ed avvolgere l’estremità scanalata dl semiasse con del nastro adesivo sottile, per non danneggiare l’anello di tenuta.
Page 181 Model SPD-6 23(5$=,21, ', 0217$**,2 Mod. 26.20M+TB172 $66(0%/< 23(5$7,216 Posizionare il mozzo fermo corona su banco di lavoro e piantare le boccole a filo con battitoio CA715027. Almeno due boccole (diametralmente opposte) devono essere piantate leggermente oltre il filo per essere utilizzate come spine di centraggio.
Page 182 Model SPD-6 23(5$=,21, ', 0217$**,2 Mod. 26.20M+TB172 $66(0%/< 23(5$7,216 La speciale esecuzione “Set Right” dei cuscinetti non richiede specifiche registrazioni del precarico o del gioco. In ogni caso, prima del montaggio di nuove parti, controllare le dimensioni indicate · ·...
Page 183 Model SPD-6 23(5$=,21, ', 0217$**,2 Mod. 26.20M+TB172 $66(0%/< 23(5$7,216 ( 0RQWDJJLR JUXSSR ULGXWWRUH ( (SLF\FOLF UHGXFWLRQ JHDU HSLFLFORLGDOH DVVHPEO\ Alcune figure che seguono potrebbero non mostrare 6RPH RI WKH IROORZLQJ SLFWXUHV FRXOG QRW VKRZ esattamente il vostro assale, ma la procedura rimane la H[DFWO\\RXU D[OH EXW WKH SURFHGXUH LV WKH VDPH stessa.
Page 184 Model SPD-6 23(5$=,21, ', 0217$**,2 Mod. 26.20M+TB172 $66(0%/< 23(5$7,216 ( 0RQWDJJLR JUXSSR FLOLQGUL ( 6WHHULQJ F\OLQGHUV JURXS VWHU]R DVVHPEO\ Alcune figure che seguono potrebbero non mostrare 6RPH RI WKH IROORZLQJ SLFWXUHV FRXOG QRW VKRZ esattamente il vostro assale, ma la procedura rimane la H[DFWO\\RXU D[OH EXW WKH SURFHGXUH LV WKH VDPH stessa.
Page 185 Model SPD-6 23(5$=,21, ', 0217$**,2 Mod. 26.20M+TB172 $66(0%/< 23(5$7,216 Avvitare o svitare l’asta guida di una quantità tale da poter infilare lo snodo sferico sulla calotta. 1RWD è importante svitare il dado di bloccaggio per eseguire questa operazione. 6FUHZ LQ RU RXW WKH JXLGH URG VR WKDW WKH EDOO MRLQW FDQ EH LQVHUWHG LQWR...
Page 186 Model SPD-6 23(5$=,21, ', 0217$**,2 Mod. 26.20M+TB172 $66(0%/< 23(5$7,216 ( 5HJLVWUD]LRQH FRQYHUJHQ]D ( 7RHLQ DGMXVWPHQW Alcune figure che seguono potrebbero non mostrare 6RPH RI WKH IROORZLQJ SLFWXUHV FRXOG QRW VKRZ esattamente il vostro assale, ma la procedura rimane la H[DFWO\\RXU D[OH EXW WKH SURFHGXUH LV WKH VDPH stessa.
Page 187 Model SPD-6 23(5$=,21, ', 0217$**,2 Mod. 26.20M+TB172 $66(0%/< 23(5$7,216 Nel caso che la convergenza non sia esatta agire con due chiavi sulle aste guida avvitando e svitando i due tiranti snodo equamente, in modo che alla fine rientri nella tolleranza prevista.
Page 188 Model SPD-6 23(5$=,21, ', 0217$**,2 Mod. 26.20M+TB172 $66(0%/< 23(5$7,216 ( 5HJLVWUD]LRQH DQJROR GL ( 6WHHULQJ DQJOH VWHU]DWD DGMXVWPHQW Alcune figure che seguono potrebbero non mostrare 6RPH RI WKH IROORZLQJ SLFWXUHV FRXOG QRW VKRZ esattamente il vostro assale, ma la procedura rimane la H[DFWO\\RXU D[OH EXW WKH SURFHGXUH LV WKH VDPH stessa.
Page 189 Model SPD-6 23(5$=,21, ', 0217$**,2 Mod. 26.20M+TB172 $66(0%/< 23(5$7,216 Ripetere l’operazione precedente sia nelle due viti della parte anteriore che nelle due viti della parte posteriore dell’assale. Sterzare completamente dal lato opposto e ripetere le stesse operazioni. 5HSHDW WKH SUHYLRXV RSHUDWLRQ ERWK LQ WKH WZR VFUHZV RI WKH D[OH IURQW...
Page 190 Model SPD-6 23(5$=,21, ', 0217$**,2 Mod. 26.20M+TB172 $66(0%/< 23(5$7,216 ( 0RQWDJJLR VFDWROD ( 7UDQVPLVVLRQ ER[ WUDVPLVVLRQH DVVHPEO\ Alcune figure che seguono potrebbero non mostrare 6RPH RI WKH IROORZLQJ SLFWXUHV FRXOG QRW VKRZ esattamente il vostro assale, ma la procedura rimane la H[DFWO\\RXU D[OH EXW WKH SURFHGXUH LV WKH VDPH stessa.
Page 191 Model SPD-6 23(5$=,21, ', 0217$**,2 Mod. 26.20M+TB172 $66(0%/< 23(5$7,216 Posizionare l’altra semiscatola su una superficie piana. Montare l’anello di tenuta nella sua sede utilizzando il battitoio CA715038 (foro inferiore). /RFDWH WKH RWKHU KDOI ER[ RQ D IODW VXUIDFH )LW WKH VHDO ULQJ LQWR LWV VHDW XVLQJ WKH VSHFLDO WRRO &$ ORZHU GULOO...
Page 192 Model SPD-6 23(5$=,21, ', 0217$**,2 Mod. 26.20M+TB172 $66(0%/< 23(5$7,216 Per fissare il tutto, inserire l’anello d’arresto con apposita pinza sull’albero flangiato inferiore. ,Q RUGHU WR IL[ WKH ZKROH LQVHUW WKH VQDS ULQJ RQ WKH ORZHU IODQJHG VKDIW ZLWK VXLWDEOH SOLHUV Posizionare la ruota dentata superiore sul banco di lavoro.
Page 193 Model SPD-6 23(5$=,21, ', 0217$**,2 Mod. 26.20M+TB172 $66(0%/< 23(5$7,216 Montare la semiscatola su quella fissata all’assale facendo attenzione al centraggio della spina. Avvitare le viti di fissaggio della scatola e serrarle con chiave dinamometrica alla coppia prevista (Sez. C.8). 1RWD utilizzare un martello di gomma per far aderire perfettamente le superfici delle due semiscatole.
Page 194 Model SPD-6 23(5$=,21, ', 0217$**,2 Mod. 26.20M+TB172 $66(0%/< 23(5$7,216 ( 6EORFFDJJLR IUHQR SDUFKHJJLR ( 3DUNLQJ EUDNHV UHOHDVH EHIRUH SULPD GHOOR VPRQWDJJLR DVVHPEO\ Attrezzatura: - chiave a punta esagonale 8 mm - chiave a cricco reversibile da 3/8” + prolunga da 3”...
Page 195 Model SPD-6 23(5$=,21, ', 0217$**,2 Mod. 26.20M+TB172 $66(0%/< 23(5$7,216 ( 5LDWWLYD]LRQH IUHQR SDUFKHJJLR ( 5HDFWLYDWLQJ SDUNLQJ EUDNHV GRSR LO PRQWDJJLR DIWHU DVVHPEO\ $WWHQ]LRQH BLOCCARE LE QUATTRO RUOTE. Il non farlo può essere molto pericoloso o addiritura mortale per l’operatore: il veicolo infatti potrebbe muoversi da solo.
Page 196 Model SPD-6 23(5$=,21, ', 0217$**,2 Mod. 26.20M+TB172 $66(0%/< 23(5$7,216 ( 3URYH GRSR PRQWDJJLR ( 7HVWLQJ DIWHU DVVHPEO\ Passo 1 6WHS A motore spento, sollevare l’assale (L) della ruota motrice :LWK HQJLQH RII OLIW WKH D[OH L VR WKDW WKH W\UHV JHW DZD\ sino a che i pneumatici si siano staccati da terra.
Page 197 Model SPD-6 Mod. 26.20M+TB172 RICERCA GUASTI 7528%/(6+227,1* : 00/00 : CA357141 REVISION DATE www.roadwidener.com...
Page 198 Model SPD-6 5,&(5&$ *8$67, Mod. 26.20M+TB172 7528%/(6+227,1* 352%/(0$ 3266,%,/, &$86( - Vibrazioni delle ruote; resistenza del pneumatico anteriore; rottura del/i semiasse/i. - Difficoltà nello sterzare; il veicolo tende ad andare dritto mentre è in curva. - Non vi è azione del differenziale; inceppamento in curva.
Page 199 Model SPD-6 5,&(5&$ *8$67, Mod. 26.20M+TB172 7528%/(6+227,1* 5DJJLR GL URWD]LRQH GHL SQHXPDWLFL GLYHUVL 'LIIHUHQW URWDWLRQ UDGLXV RI WKH W\UHV Un pneumatico con raggio più piccolo provoca un ,I RQH W\UH KDV D VPDOOHU UDGLXV LW ZLOO FDXVH SDUWLDO ZKHHO...
Page 200 Model SPD-6 5,&(5&$ *8$67, Mod. 26.20M+TB172 7528%/(6+227,1* ) &RQWUROOR HG HVDPH GHL JXDVWL Questo capitolo offre una guida descrittiva ed esplicativa di problemi che si possono comunemente riscontrare sugli assali o di avarie che si possono verificare. La guida suggerisce anche le corrette procedure di riparazione.
Page 201 Model SPD-6 5,&(5&$ *8$67, Mod. 26.20M+TB172 7528%/(6+227,1* 3UREOHPD &DXVD 5LSDUD]LRQH FRQVLJOLDWD Rottura denti pignone e corona Carico d’urto dei componenti del Controllare e/o sostituire altri componenti differenziale differenziale. Scanalature dell’ingranaggio planetario Uso intenso Sostituire il gruppo ingranaggi consumate (gioco eccessivo) differenziale.
Page 202 Model SPD-6 5,&(5&$ *8$67, Mod. 26.20M+TB172 7528%/(6+227,1* ) 7URXEOHVKRRWLQJ 7KLV FKDSWHU LV D GHVFULSWLYH DQG H[SODQDWRU\ JXLGH WR FRPPRQ D[OH SUREOHPV 7KLV JXLGH VXJJHVWV WKH UHSDLU FRUUHFW SURFHGXUHV WR EH IROORZHG 3UREOHP &DXVH $FWLRQ 5LQJ JHDU WRRWK EURNHQ DW WKH RXWHU VLGH ([FHVVLYH JHDU ORDG FRPSDUHG WR WKH...
Page 203 Model SPD-6 5,&(5&$ *8$67, Mod. 26.20M+TB172 7528%/(6+227,1* 3UREOHP &DXVH $FWLRQ 6LGH JHDU VSOLQH ZRUQ RXW ([FHVVLYH XVH 5HSODFH GLIIHUHQWLDO JHDU JURXS 5HSODFH DOO VFUDWFKHG ZDVKHUV 5HSODFH KDOIVKDIW LI UHTXLUHG ([FHVVLYH EDFNODVK 7KUXVW ZDVKHU VXUIDFH ZRUQ RXW RU ,QVXIILFLHQW OXEULFDWLRQ...
Page 204 Model SPD-6 5,&(5&$ *8$67, Mod. 26.20M+TB172 7528%/(6+227,1* ) 'LDJQRVL SHU SUREOHPL DOO DVVDOH 3UREOHPD &DXVD 5LSDUD]LRQH FRQVLJOLDWD Rumore durante la guida 1. Gioco tra corona dentata e pignone 1. Regolare eccessivo 2. Pignone e corona dentata consumati 2. Sostituire 3. Cuscinetti del pignone consumati 3.
Page 205 Model SPD-6 5,&(5&$ *8$67, Mod. 26.20M+TB172 7528%/(6+227,1* ) $[OH SUREOHP DQG GLDJQRVLV 3UREOHP &DXVH $FWLRQ 1RLVH ZKLOH GULYLQJ ([FHVVLYH EDFNODVK EHWZHHQ SLQLRQ DQG $GMXVW ULQJ JHDU :RUQ RXW SLQLRQ DQG JHDU ULQJ 5HSODFH :RUQ RXW SLQLRQ EHDULQJV...
Page 206 Model SPD-6 Mod. 26.20M+TB172 ATTREZZI SPECIALI 63(&,$/ 722/6 : 00/00 : CA357141 REVISION DATE www.roadwidener.com...
Page 207 Model SPD-6 $775(==, 63(&,$/, Mod. 26.20M+TB172 63(&,$/ 722/6 * $WWUH]]L VSHFLDOL * 6SHFLDO WRROV Battitoi e tamponi per il montaggio di tenute, cuscinetti 7KH VSHFLDO GULIWVSDG XVHG WR DVVHPEO\ WKH VHDOV e bronzine devono essere utilizzati con il manico EHDULQJV DQG EXVKHV VKRXOG DOZD\V EH XVHG ZLWK WKH intercambiabile CA119033;...
Page 208 Model SPD-6 $775(==, 63(&,$/, Mod. 26.20M+TB172 63(&,$/ 722/6 Chiave per ghiera pignone &$ 3LQLRQ ORFN QXW ZUHQFK &$ Battitoio anello di tenuta &$ 2LO VHDO GULYHU &$ Battitoio anello interno cuscinetto &$ %HDULQJ LQQHU ULQJ GULYHU &$ Chiave blocca codolo pignone &$...
Page 209 Model SPD-6 $775(==, 63(&,$/, Mod. 26.20M+TB172 63(&,$/ 722/6 Battitoio cuscinetto anello interno &$ %HDULQJ FRQH GULYHU &$ Battitoio per bussole &$ %XVK GULYHU &$ Battitoio per boccola &$ %XVK GULYHU &$ Battitoio per nodo sferico &$ 'ULYHU IRU EDOO MRLQW &$...
Page 210 Model SPD-6 $775(==, 63(&,$/, Mod. 26.20M+TB172 63(&,$/ 722/6 Battitoio anello di tenuta &$ 2LO VHDO GULYHU &$ Falso pignone &$ )DOVH SLQLRQ &$ Boccola misurazione dstanziale con falso pignone &$ %XVKLQJ IRU VSDFHU PHDVXUHPHQW ZLWK IDOVH SLQLRQ &$ Attrezzatura per rilievo gioco &$...
Page 211 Model SPD-6 $775(==, 63(&,$/, Mod. 26.20M+TB172 63(&,$/ 722/6 Inserimento pistone su flangia freno &$ 3LVWRQ LQWURGXFWLRQ RQ EUDNH IODQJH &$ Battitoio cuscinetto su ingranaggio &$ %HDULQJ GULYHU RQ JHDU &$ Battitoio per bronzina &$ 'ULYHU IRU EXVK &$ Battitoio anello di tenuta &$...
Page 212 Model SPD-6 $775(==, 63(&,$/, Mod. 26.20M+TB172 63(&,$/ 722/6 Battitoio cuscinetto su flangia &$ %HDULQJ GULYHU RQ EHDULQJ &$ Battitoio anello tenuta su calotta &$ 6ZLYHO VHDO ULQJ GULYHU &$ Attrezzatura per montaggio piste esterne dei cuscinetti corpo centrale &$ .LW IRU EHDULQJ FXSV DVVHPEO\ LQ WKH FHQWUDO KRXVLQJ &$...
Page 213 Model SPD-6 $775(==, 63(&,$/, Mod. 26.20M+TB172 63(&,$/ 722/6 Battitoio per cuscinetto su ingranaggio &$ 'ULYHU IRU SLQLRQ EHDULQJ FRQH &$ : 00/00 : CA357141 REVISION DATE www.roadwidener.com...
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Page 237 Model SPD-6 MAKING MODERN LIVING POSSIBLE Service Manual H1B 060/080/110/160/250 Bent Axis Motors powersolutions.danfoss.com www.roadwidener.com...
Page 238 Model SPD-6 Service Manual H1B 060/080/110/160/250 Bent Axis Motors Revision history Table of revisions Date Changed February 2015 add hydraulic controls January 2015 Danfoss Layout March 2013 added 250 frame size 11024924 • Rev CB • February 2015 www.roadwidener.com...
Page 239 Model SPD-6 Service Manual H1B 060/080/110/160/250 Bent Axis Motors Contents Introduction Overview......................................5 Warranty......................................5 General instructions..................................5 Safety precautions....................................6 Symbols used in Danfoss literature............................7 H1 general information Design........................................8 General description..................................10 The H1 range of products................................10 Obsolete_H1 system diagram and schematic........................11 Technical specifications General specifications..................................
Page 240 Model SPD-6 Service Manual H1B 060/080/110/160/250 Bent Axis Motors Contents Pressure compensator OVERRIDE (PCOR) adjustment.....................40 PCOR adjustment for all except P1/P2..........................40 Brake pressure defeat option............................... 41 PCOR adjustment for P1/P2 controls..........................42 Minor repair Shaft seal......................................43 Electric proportional solenoid replacement........................44 Hydraulic proportional actuator replacement........................
Page 241 Model SPD-6 Service Manual H1B 060/080/110/160/250 Bent Axis Motors Introduction Overview This manual includes information for the installation, maintenance, and minor repair of the H1 bent-axis motor. It includes a description of the unit and its individual components, troubleshooting information, and minor repair procedures.
Page 242 Model SPD-6 Service Manual H1B 060/080/110/160/250 Bent Axis Motors Introduction For repair, place the unit in a stable position with the shaft pointing downward. Secure the motor while removing and torquing components and fasteners. Safety precautions Always consider safety precautions before beginning a service procedure. Protect yourself and others from injury.
Page 243 Model SPD-6 Service Manual H1B 060/080/110/160/250 Bent Axis Motors Introduction Symbols used in Danfoss literature WARNING may result in injury Tip, helpful suggestion CAUTION may result in damage to product or Lubricate with hydraulic fluid property Reusable part Apply grease / petroleum jelly...
Page 244 Model SPD-6 Service Manual H1B 060/080/110/160/250 Bent Axis Motors H1 general information Design Cross-section of H1 motor with electric proportional control P005 917 1. Differential servo piston 2. Valve segment 3. Bearing plate 4. Tapered roller bearing 5. Loop flushing relief valve 6.
Page 245 Model SPD-6 Service Manual H1B 060/080/110/160/250 Bent Axis Motors H1 general information Cross-section of H1 motor with electric two-position control P005 918 1. Differential servo piston 2. Valve segment 3. Bearing plate 4. Tapered roller bearing 5. Loop flushing relief valve 6.
Page 246 Model SPD-6 Service Manual H1B 060/080/110/160/250 Bent Axis Motors H1 general information General description Series H1 variable displacement motors are bent axis design, incorporating spherical pistons. These motors are designed primarily to be combined with other products in closed circuit systems to transfer and control hydraulic power.
Page 247 Model SPD-6 Service Manual H1B 060/080/110/160/250 Bent Axis Motors H1 general information Obsolete_H1 system diagram and schematic H1 pump and H1 motor with electric proportional control 11024924 • Rev CB • February 2015 www.roadwidener.com...
Page 248 Model SPD-6 Service Manual H1B 060/080/110/160/250 Bent Axis Motors H1 general information System schematic H1 pump and H1 motor with EDC M3 L1 L2 MA F00B F00A max. min. L3 L4 max. 3 bar [43.5 psi] P003 424 The schematic above shows the function of a hydrostatic transmission using an H1 Axial variable displacement pump with electric proportional displacement control (EDC) and an H1 Bent axis variable displacement motor with electric proportional control (L*) and integrated loop flushing device.
Page 249 Model SPD-6 Service Manual H1B 060/080/110/160/250 Bent Axis Motors Technical specifications General specifications General specifications Piston motor with variable displacement bent axis design Design Bi-directional Direction of rotation Main pressure ports: ISO split flange boss Pipe connections Remaining ports: SAE straight thread O-ring boss...
Page 250 Model SPD-6 Service Manual H1B 060/080/110/160/250 Bent Axis Motors Technical specifications Customer ports Size DN19 typ I DN25 typ I DN32 typ I Axial and Radial 40 MPa series 40 MPa series 40 MPa series split flange boss per ISO 6162 0.875-14UN-2B...
Page 251 Model SPD-6 Service Manual H1B 060/080/110/160/250 Bent Axis Motors Technical specifications H1B speed range diagrams for open and closed circuit H1B060 Speed diagram H1B080 Speed diagram 8000 8000 7000 7000 Intermittent operation 6000 6000 Intermittent operation 5000 5000 4000 4000...
Page 252 Model SPD-6 Service Manual H1B 060/080/110/160/250 Bent Axis Motors Technical specifications H1B pressure requirements for open and closed circuit Required inlet pressure (for cylinder block filling) This pressure ensures that the cylinder block will be properly filled and that there is no pulling between piston and shaft.
Page 253 Model SPD-6 Service Manual H1B 060/080/110/160/250 Bent Axis Motors Technical specifications Required outlet pressure (minimum for short time usage) The required outlet pressure (above case pressure) makes sure, that there is no pulling between piston and shaft. The required pressure is 0 bar at 0 rpm and increases with rpm.
Page 254 Model SPD-6 Service Manual H1B 060/080/110/160/250 Bent Axis Motors Technical specifications Required low pressure (minimum for extended usage) These minimum pressures are required for a high duty cycle, defined as 200 hours at 350 bar. Similarly, a duty cycle of 200 hours at 250 bar requires 50% of these pressures.
Page 255 Model SPD-6 Service Manual H1B 060/080/110/160/250 Bent Axis Motors Technical specifications Open circuit requirements H1 Bent Axis Motors may be used in Open Circuit (OC) applications. Since loop flushing is typically not used in OC-applications it is essential to provide sufficient cooling capacity.
Page 256 Model SPD-6 Service Manual H1B 060/080/110/160/250 Bent Axis Motors Technical specifications Fluid specifications Fluid specifications Features Unit 7 [49] Viscosity Minimum [SUS] 12-80 [66-366] Recommended range 1600 [7416] Maximum °C -40 [-40] Temperature range Minimum [°F] 104 [220] Rated 115 [240]...
Page 257 Model SPD-6 Service Manual H1B 060/080/110/160/250 Bent Axis Motors Operation Shaft rotation direction Shaft rotation direction is determined with a view to the shaft end. Rotation direction of the motor will be dependent on the control option used as illustrated below and summarized in the table.
Page 258 Model SPD-6 Service Manual H1B 060/080/110/160/250 Bent Axis Motors Operation Loop flushing shuttle spool An integral loop flushing shuttle spool is used to separate System System loop A loop B system A and system B pressures. System delta pressure will cause the shuttle spool to shift, allowing the low side system pressure to flow to the loop flushing relief valve.
Page 259 Model SPD-6 Service Manual H1B 060/080/110/160/250 Bent Axis Motors Operation Speed sensor Two optional speed sensors are available. The speed sensor is designed for rugged outdoor, mobile or heavy industrial speed sensing applications. The detection of the speed is contactless and does not need any calibration or adjustments.
Page 260 Model SPD-6 Service Manual H1B 060/080/110/160/250 Bent Axis Motors Operation Technical data (continued) Min. Max. Note Connector terminals Sensor pinout 1 Speed signal 2 2 Direction signal 3 Speed signal 1 3 2 1 4 Supply 5 Ground 6 Temperature...
Page 261 Model SPD-6 Service Manual H1B 060/080/110/160/250 Bent Axis Motors Operation Sensor position SAE and DIN housing Cartridge housing P003489 P003450 Target ring Target ring size H1B 060 H1B 080 H1B 110 H1B 160 H1B 250 Number of teeth Minimum displacement limiter All Series H1 motors incorporate mechanical displacement limiters.
Page 262 Model SPD-6 Service Manual H1B 060/080/110/160/250 Bent Axis Motors Operating parameters This section defines the operating parameters and limitation for H1 motors with regard to output speeds and pressures. For actual parameters, refer to the operating parameters for each displacement.
Page 263 Model SPD-6 Service Manual H1B 060/080/110/160/250 Bent Axis Motors Operating parameters Servo pressure is the pressure in the servo system and is supplied from the high side of the loop to keep the motor at the required displacement. Case pressure Under normal operating conditions, the rated case pressure must not be exceeded.
Page 264 Model SPD-6 Service Manual H1B 060/080/110/160/250 Bent Axis Motors Fluid and filter maintenance Fluid and filter recommendations To ensure optimum life, perform regular maintenance of the fluid and filter. Contaminated fluid is the main cause of unit failure. Take care to maintain fluid cleanliness when servicing.
Page 265 Model SPD-6 Service Manual H1B 060/080/110/160/250 Bent Axis Motors Pressure measurements Port locations and gauge installation The following table and drawing show the port locations and gauge sizes needed. Port Information Port identifier 110/160 Pressure Gauge size, obtained bar [psi]...
Page 266 Model SPD-6 Service Manual H1B 060/080/110/160/250 Bent Axis Motors Pressure measurements Port locations (M4 on reverse side) (MB on reverse side) System System Port A Port B (Port XA on reverse side) Axial Ported Endcap (M4 on reverse side) System Port A...
Page 267 Model SPD-6 Service Manual H1B 060/080/110/160/250 Bent Axis Motors Initial startup procedures Procedure Warning This service procedure may require disabling the vehicle / machine (raising the wheels off the ground, disconnecting work function) while performing, to prevent injury to the technician and bystanders. Take the necessary safety precautions.
Page 268 Model SPD-6 Service Manual H1B 060/080/110/160/250 Bent Axis Motors Initial startup procedures 14. Reconnect the machine function if disconnected earlier. 15. Start the prime mover, checking to ensure the pump remains in neutral. 16. Check for forward and reverse machine operation, with the prime mover at normal operating speed.
Page 269 Model SPD-6 Service Manual H1B 060/080/110/160/250 Bent Axis Motors Troubleshooting Overview This section provides general steps to follow if you observe undesirable system conditions. Follow the steps until you solve the problem. Some of the items are system specific. Always observe the safety...
Page 270 Model SPD-6 Service Manual H1B 060/080/110/160/250 Bent Axis Motors Troubleshooting Check Cause Corrective action Loop flushing shuttle Loop flushing shuttle may be sticking in one Ensure shuttle moves freely in its bore. direction. Air in system Entrained air generates heat under pressure Look for foam or bubbles in reservoir.
Page 271 Model SPD-6 Service Manual H1B 060/080/110/160/250 Bent Axis Motors Troubleshooting Check Cause Corrective action Internal leakage Excess internal leakage may cause lower charge Install loop flushing defeat option and measure case pressure and affect motor performance including flow. If case flow is excessive, motor may require major output speed.
Page 272 Model SPD-6 Service Manual H1B 060/080/110/160/250 Bent Axis Motors Required tools and standard procedures Required tools The service procedures described in this manual can be performed using common mechanic’s hand tools. Special tools, if required, are shown. When testing system pressures, calibrate pressure gauges frequently to ensure accuracy.
Page 273 Model SPD-6 Service Manual H1B 060/080/110/160/250 Bent Axis Motors Adjustments Minimum displacement limiter Adjusting the minimum displacement limiter 1. Remove cap (N0120). Removing cap destroys the caps locking mechanism. Replace with new cap. 2. Using a 6 mm internal hex wrench, hold adjusting screw (N0010) in place.
Page 274 Model SPD-6 Service Manual H1B 060/080/110/160/250 Bent Axis Motors Adjustments Displacement change per turn (continued) Model Displacement change 2.6 cm3 [0.16 in3] 2.1 cm3 [0.13 in3] Optional threshold adjustment - electric proportional controls Adjusting threshold on test stand 1. Connect flow meter to A or B system port. Refer to...
Page 275 Model SPD-6 Service Manual H1B 060/080/110/160/250 Bent Axis Motors Adjustments 6. When threshold is adjusted correctly, stop prime mover, install cap. Run vehicle and test for proper motor operation. 7. Remove from test stand. Optional threshold adjustment - hydraulic proportional controls Adjusting threshold on test stand 1.
Page 276: Pressure Compensator Override (Pcor) Adjustment
Model SPD-6 Service Manual H1B 060/080/110/160/250 Bent Axis Motors Adjustments 5. If adjustment is necessary, remove nut (B0180). Turn the adjusting screw until the X1 pressure matches the model code setting. 6. When threshold is adjusted correctly, stop prime mover, install nut (B0180). Run vehicle and test for proper motor operation.
Page 277: Brake Pressure Defeat Option
Model SPD-6 Service Manual H1B 060/080/110/160/250 Bent Axis Motors Adjustments Adjustment 1. If adjustment is required, use a 3mm internal hex to hold the PCOR adjusting screw in place and use a 10mm wrench to loosen the PCOR lock nut. One full turn of the adjusting screw changes the PCOR setting by approximately 90 Bar.
Page 278: Pcor Adjustment For P1/P2 Controls
Model SPD-6 Service Manual H1B 060/080/110/160/250 Bent Axis Motors Adjustments PCOR adjustment for P1/P2 controls PCOR setting is electrically adjusted using a proportional solenoid. Nominal settings 240 bar [3500 psi] at 400 mA (12 V), 800 mA (24 V) or per model code.
Page 279: Minor Repair
Model SPD-6 Service Manual H1B 060/080/110/160/250 Bent Axis Motors Minor repair Shaft seal Removal 1. 1. Using snap ring pliers, remove retaining ring (G0030). 2. 2. Use a slide-hammer style puller to remove seal (G0020). Be careful not to damage the shaft or seal bore when removing.
Page 280: Electric Proportional Solenoid Replacement
Model SPD-6 Service Manual H1B 060/080/110/160/250 Bent Axis Motors Minor repair 110/160/250 - Seal installation tool dimensions, 060/080 - Seal installation tool dimensions 180 mm 150 mm [7.09 in] 100 mm [5.90 in] 100 mm [3.94 in] [3.94 in] 56 mm...
Page 281: Hydraulic Proportional Actuator Replacement
Model SPD-6 Service Manual H1B 060/080/110/160/250 Bent Axis Motors Minor repair 4. Reconnect electrical connections and test the motor for proper operation. Replacing solenoid B0050 B0010 4 mm 6 N•m [ 4 lbf•ft] B0035A C0100 P106 724E Hydraulic proportional actuator replacement Removal 1.
Page 282: Control Module Replacement
Model SPD-6 Service Manual H1B 060/080/110/160/250 Bent Axis Motors Minor repair 2. Test the motor for proper operation. Replacing actuator B0050 B0010 P108828 Control module replacement Removal 1. Remove four cap screws (C0110 and/or C0120). Refer to table for wrench sizes.
Page 283: Electric Proportional Control Module
Model SPD-6 Service Manual H1B 060/080/110/160/250 Bent Axis Motors Minor repair 3. Install four cap screws (C0110 and/or C0120). Torque (C0110) to 37 N•m [27 lbf•ft] for proportional control. Torque (C0110) and (C0120) to 115 Nm [85 lbf•ft] for 2 position control.
Page 284 Model SPD-6 Service Manual H1B 060/080/110/160/250 Bent Axis Motors Minor repair 6. Remove spool (C0100). 7. Using a 1/4 in internal hex wrench remove plug (C0050) and discard O-ring (C0050A). 8. Use a 5 mm internal hex to remove shuttle valve (C0025).
Page 285: Hydraulic Proportional Control Module
Model SPD-6 Service Manual H1B 060/080/110/160/250 Bent Axis Motors Minor repair 10. Install new O-ring (B0029) and plastic cap (B0040) to solenoid. Proportional control block assembly B0027 B0040 26 mm 3.5 N•m [2.6 lbf•ft] B0029 B0027 B0028 B0020A B0020 B0050 B0025 6 N•m...
Page 286: Electric Two-Position Control Module
Model SPD-6 Service Manual H1B 060/080/110/160/250 Bent Axis Motors Minor repair Assembly 1. Install orifices (E00T3 and E00T2). Torque to 6 N•m [4 lbf•ft]. 2. Lubricate and install new O-rings (C0060A). Using a 1/8 inch internal hex wrench, install and torque plugs (C0060) to 8 N•m [6 lbf•ft].
Page 287 Model SPD-6 Service Manual H1B 060/080/110/160/250 Bent Axis Motors Minor repair 6. Using a 1/4 inch internal hex wrench, remove two plugs (C0050). Remove and discard O-rings (C0050A). 7. Using a 17 mm hex wrench, remove pressure compensator adjusting plug (C0090). Remove and discard O-ring (M223).
Page 288: Hydraulic Two-Position Control Module
Model SPD-6 Service Manual H1B 060/080/110/160/250 Bent Axis Motors Minor repair 10. Using a 26 mm 12-point socket, install coil nuts (B0026). Torque to 3.5 N•m [2.6 lbf•ft]. Do not overtorque. 2 position control assembly B0028 B0022 B0026 3.5 N•m B0024 [2.6 lbf•ft]...
Page 289: Maximum Displacement Limiter Two-Position Controls
Model SPD-6 Service Manual H1B 060/080/110/160/250 Bent Axis Motors Minor repair 2. Using a 3/8 inch internal hex wrench, install plug (C0140). Torque to 25 N•m [18 lbf•ft]. 3. Lubricate and install spool (C0025). 4. Using a 1/4 inch internal hex wrench, install two plugs (C0050). Torque to 40 N•m [30 lbf•ft].
Page 290: Servo Piston Cover - Proportional Control
Model SPD-6 Service Manual H1B 060/080/110/160/250 Bent Axis Motors Minor repair Maximum displacement limiter parts P0100 6 mm P0200 P107 866E Servo piston cover – proportional control Removal 1. Using a 10 mm internal hex wrench, remove four screws (P0020).
Page 291 Model SPD-6 Service Manual H1B 060/080/110/160/250 Bent Axis Motors Minor repair 5. Using expanding pliers, remove piston head (P0040). Remove and discard seal ring (P0044) and O- ring (P0043). Servo piston cover and bushing Servo piston head Expanding pliers P106 726E 11024924 •...
Page 292: Replace Speed Sensor
Model SPD-6 Service Manual H1B 060/080/110/160/250 Bent Axis Motors Minor repair O-ring (P0043) Piston Seal ring P0041 (P0044) P0043 P0040 P0044 P0050 see table P0030 P0010 10 mm P106 524E 115 N•m [85 lbf•ft] P0020 P0050 wrench size and torque...
Page 293: Loop Flushing Spool
Model SPD-6 Service Manual H1B 060/080/110/160/250 Bent Axis Motors Minor repair 2. Remove speed sensor (J0010). 3. Discard O-ring (J0010A). Assembly 1. Lubricate and install new O-ring (J0010A). 2. Install speed sensor (J0010). 3. Using a 5 mm internal hex wrench, install screw (J0020). Torque to 8 N•m [6 lbf•ft].
Page 294: Loop Flushing Charge Relief Valve
Model SPD-6 Service Manual H1B 060/080/110/160/250 Bent Axis Motors Minor repair 4. Using a 24 mm hex wrench, install plugs (K0030). Torque to 52 N•m [39 lbf•ft] Loop flushing assembly 24 mm P106 537E 52 N•m [39 lbf•ft] K0030 K0020...
Page 295: Minimum Displacement Limiter
Model SPD-6 Service Manual H1B 060/080/110/160/250 Bent Axis Motors Minor repair 2. Using a 24 mm hex wrench, install valve (L00**). Torque to 52 N•m [39 lbf•ft]. Loop flushing charge relief valve replacement L0050 L00** P106 538E 24 mm 52 N•m [39 lbf•ft]...
Page 296 Model SPD-6 Service Manual H1B 060/080/110/160/250 Bent Axis Motors Minor repair Inspection Inspect set screw for wear or damage. Replace set screw if necessary. Assembly 1. Using a 6 mm internal hex wrench, install adjustment screw (N0010) to original position.
Page 297: Torque Chart
Model SPD-6 Service Manual H1B 060/080/110/160/250 Bent Axis Motors Torque chart Fasteners and plugs Port, plug and fastener locations P0020 L00** J0020 F0100 F0100 G0060 System System F0150 F0150 Port A Port B K0030 B0060 B0060 C0060 B0060 G0050 C0110 and C0120...
Page 298 Model SPD-6 Service Manual H1B 060/080/110/160/250 Bent Axis Motors Torque chart Item O-ring plug Wrench size Torque G0060 (110, 160) 1-1/16 - 12UN 9/16 internal hex 70 N•m [52 lbf•lb] G0060 (250) 1-5/16 - 12UN 5/8 internal hex 70 N•m [52 lbf•lb] K0030 M18 - 1.5...
Page 299 Model SPD-6 Service Manual H1B 060/080/110/160/250 Bent Axis Motors 11024924 • Rev CB • February 2015 www.roadwidener.com...
Page 300 Model SPD-6 Products we offer: Danfoss Power Solutions is a global manufacturer and supplier of high-quality hydraulic and electronic components. We specialize in providing state-of-the-art technology and solutions • Bent Axis Motors that excel in the harsh operating conditions of the mobile off-highway market. Building on •...

Midland SPD-6 Operation, Parts & Service Manual

Table of Contents

1 I Ntroduction a Nd W Arranty

100 C Omponent I Dentification

3 S Pecifications

4 Afety

5 O Peration

6 S Ervice a Nd M Aintenance

7 Arts

8 Oem C Omponent P Arts a Nd S Ervice I Nformation

Service Manual H1B 060/080/110/160/250 Bent Axis Motors

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