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1.
ANSI Z83.11 STANDARDS REQUIRE THAT YOU POST IN A PROMINENT
LOCATION THE PROCEDURES TO FOLLOW IN THE EVENT THE USER
SMELLS GAS. THIS INFORMATION SHALL BE OBTAINED FROM THE
LOCAL GAS SUPPLIER.
2.
THIS MANUAL NEEDS TO BE RETAINED FOR FUTURE REFERENCE.
WARNING: IMPROPER INSTALLATION, ADJUSTMENT, ALTERATION, OR MAINTENANCE CAN CAUSE
PROPERTY DAMAGE, INJURY OR DEATH. READ THE INSTALLATION, OPERATION AND MAINTENANCE
INSTRUCTIONS THOROUGHLY BEFORE INSTALLING OR SERVICING THIS EQUIPMENT.
114272 RV121598
Copyright© 1994 Marshall Air Systems, Inc.
All Rights Reserved.
This document contains the installation and operating instructions for:
MODEL: FR15BG AUTOBROIL™
DO NOT STORE OR USE GASOLINE OR OTHER
FLAMMABLE VAPORS OR LIQUIDS IN THE
VICINITY OF THIS OR ANY OTHER APPLIANCE.
INSTRUCTIONS TO PURCHASER:
FOR YOUR SAFETY
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Summary of Contents for Marshall Amplification AUTOBROIL FR15BG
- Page 1 This document contains the installation and operating instructions for: MODEL: FR15BG AUTOBROIL™ FOR YOUR SAFETY DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS OR LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE. INSTRUCTIONS TO PURCHASER: ANSI Z83.11 STANDARDS REQUIRE THAT YOU POST IN A PROMINENT LOCATION THE PROCEDURES TO FOLLOW IN THE EVENT THE USER SMELLS GAS.
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Page 2: Table Of Contents
MODEL FR15BG TABLE OF CONTENTS PAGE MACHINE SETTINGS (Quick Reference)................MACHINE INSTALLATION..................... Pre-lnstallation ........................Appliance Location......................... Electrical Information......................Gas Piping To Appliance ......................Pre-Operation Check......................Lighting and Shut-Off Instructions................... Performance Criteria ......................III. OPERATING INSTRUCTIONS....................Broiler and Toaster Adjustment-Daily..................Setting Temperature Controller For Proper High/Low Operation-Weekly ......Setting Holding Temperature-Weekly.................. -
Page 3: Machine Settings (Quick Reference)
I. MACHINE SETTINGS AUTOBROIL™ MODEL: FR15BG SERIAL NUMBER: ___________________________________________________________ TYPE OF GAS: ______________________________________________________________ BROILER HIGH/LOW TEMPERATURE SETTING: __________________________________ GAS PRESSURE: HIGH ____________ LOW ______________ SPEED SELECTOR SETTING: _________________________________________________ PASS-THRU TIME: __________________________________________________________ HOLDING TEMPERATURE SETTING: ___________________________________________ START-UP TECHNICIAN: _____________________________________________________ START-UP DATE: ___________________________________________________________ COMMENTS: _______________________________________________________________ __________________________________________________________________________ __________________________________________________________________________... -
Page 4: Machine Installation
II. MACHINE INSTALLATION PRE-INSTALLATION After uncrating the Autobroil™ unit, inspect for shipping damage. Check that all control knobs are intact on the electrical cabinet front. Contact the factory if there are obvious problems. Set the unit in place and use the plastic bag to protect it from the debris and trash of building construction. -
Page 5: Electrical Information
Adequate clearance should be maintained to allow easy access to loading and unloading areas of the machine. For servicing, unit must be moved two feet clear from all construction. CAUTION: KEEP THE APPLIANCE AREA FREE AND CLEAR FROM COMBUSTIBLES. ELECTRICAL INFORMATION The appliance is cord connected and requires a 120 volt, A.C., 60 HZ, Single Phase, 2 wire w/ground 15 AMP circuit or a 240 volt, A.C., 50 HZ, Single Phase, 2 wire w/ground 10 AMP circuit. -
Page 6: Performance Criteria
The speed of the conveyor chain should be modulated from low to high, and back again without the chain stopping. Before first use, and after any special cleaning, it is necessary to "season" the broiler chain. This is done by bringing chain to operating temperature and then (with burner still lit) applying liquid shortening from a saturated cloth over the full width of the broiler chain while the chain makes 5 or 6 complete revolutions. -
Page 7: Operating Instructions
Manifold Pressure Low 4.0 IWC; High 5.0 IWC for Natural Low 7.0 IWC; High 10.3 IWC for Propane Total Gas Amount 61,000 BTUH @ 100% High Fire Manifold pressure is measured by a pressure gauge on the outlet side of the Honeywell gas valve. With the unit on for at least twenty minutes and the broiler temperature controller set at (204°C) 400°F (see Item 3 on Page 7), the pressure should be at 4.0 IWC (7.0 IWC for propane). -
Page 8: Setting Temperature Controller For Proper High/Low Operation-Weekly
The broiler heat switch on the control panel will now cycle the burners on and off. Set broiler temperature controller on left side of control cabinet to (204°C) 400°F (see Item 3 of setting temperature controller on Page 7). Turn on heat switch. Ignition is electronic. If pilot flame or burners fail to light turn heat switch off and wait five minutes before attempting to relight. -
Page 9: Scheduled Maintenance
IV. SCHEDULED MAINTENANCE DAILY CLEANING PROCEDURES CAUTION: Do not touch the broiler section immediately after appliance shut-down. The temperature inside enclosures is in excess of (260°C) 500°F, which eliminates the need to clean any parts inside the enclosures for sanitary purposes. Any grease that may build up on the exterior of the enclosures should be cleaned off with a damp cloth and a minimum amount of detergent. -
Page 10: Monthly Cleaning Procedures
Figure 2 Rear Tunnel Plate Meat Stripper Figure 2 Holding Lid Figure 2 Broiler Spatula Figure 3 Make Up Tray Insert Figure 3 Burger Tray & Stop Assembly Figure 3 Slide Insert Figure 3 Wire Rack Figure 3 Figure 1 Grease Pan Conveyor Wiper Figure 2... -
Page 11: Quarterly Cleaning Procedures And Preventive Maintenance
Remove and clean lower burner shields as shown in . This can best be accomplished with a Figure 8 scraper. Blow out all four (4) burners through the venturi opening. CAUTION: Do not drop burners or get wet as this may break gasket or add to premature burner failure. Reassemble conveyor chain. - Page 12 Burner screen failure (hole) or burner gasket. SOLUTION: Replace burner screen or gasket (Figure 4). Burner over-fired - manifold pressure too high. SOLUTION: Check and reset gas control regulator to give rating plate value for manifold pressure (shown under Performance Criteria on Page 6). Wait 5 minutes & relight.
- Page 13 Check for object caught in conveyor, causing a jam. SOLUTION: Remove object. Check to see if motor shaft is moving. SOLUTION: Sprocket needs to be tightened. Check rocker switch to make sure power is flowing through it. SOLUTION: Replace switch. Connect motor control leads to an operating motor speed control board.
- Page 14 Check that axle adjusting screw is not too tight. SOLUTION: Loosen so chain is not excessively tight. 8. PROBLEM: HOLDING TEMPERATURE WILL NOT REACH (90°C) 195°F. POSSIBLE CAUSE: Check that overhead ThermoGlo™ is hot. SOLUTION: Replace element after making sure element is receiving power.
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Page 15: Assembly & Disassembly Instructions
VI. ASSEMBLY & DISASSEMBLY INSTRUCTIONS The burner screen (Figure 4) may be replaced by removing the six screws from both sides of the burner housing. The assembly will then slip out. Remove all old gasketing and replace it as shown. Compress the new assembly into the burner housing with hand pressure all around the outside of the burner housing. -
Page 16: Burner Assembly
104679 Conveyor Cut Link 15" 106476 Burner Frame Assembly 110042 Schematic 111984 Grid Screen Retainer 114272 Owner's Manual 114551 Temperature Control-Holding 2,Schematic 114555 Burner Cover 114560 Temperature Control (High/Low Gas) 2,Schematic 115354 Top Burner Mount 115357 Slide Insert 115361 Tunnel Guard Front (Optional with "CHICKEN" wording") 115367 Burner Assembly 115380... -
Page 17: Kit, Broiler Extension 15
115803 Teflon Cloth 16"X27" 116024 Wire Rack 116052 Lid Catch 116056 Pilot Mount 116100 Flame Runner Assembly (Bottom Burners) 116101 Flame Runner Assembly (Top Burners) 116103 Burner Housing 116126 Thermocouple Fitting 116129 Scraper Axle 117199 Meat Stripper Bracket (Pair) 117216 Conveyor Wiper 117228 Control Guard... - Page 18 500067 Fuse Block Schematic 500070 Gas Gauge (Natural) 500071 Gas Gauge (LP) 500083 Link Half (Drive Chain) 500112 Digital Pot (Optional) 500118 Set Collar 3/4" 500174 Gas Line Flex 36" With Restraint Dormant 500186 Gas Regulator VR-48 (Natural) 500187 Gas Regulator VR-48 (LP) 500294 Terminal Strip 6 Pole 500336...
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Page 19: Figure
502197 Thermocouple Type K 2, Schematic 502202 Gas Valve (LP) 5,Schematic 502248 Transformer 120V-12V Schematic 502261 Pipe Corrugated X 7" (3/8" Fl. X 3/8" Fl.) 502347 Pipe Corrugated X 17" (3/8" Fl. X 3/8" Fl.) 502349 Pipe Corrugated X 26" (3/8" Fl. X 3/8" Fl.) 502531 Spring Latch 502611... -
Page 20: Figure
PART# DESCRIPTION FIGURE 240V 50 HZ 1 PHASE PARTS 117006 ThermoGlo™ Element Schematic 117007 Holding Unit Element Schematic 501953 Cord (European) Schematic 501958 Fan Transformer 240 V 50 HZ 502168 Transformer 240 -12 Schematic 502575 Solenoid Valve ,Schematic Schematic 502916 Transformer 230 - 24 500186... - Page 21 BROILER LIMITED WARRANTY MARSHALL AIR SYSTEMS, INC., ("Marshall") warrants to the first purchaser ("Purchaser") all new equipment of its manufacture to be free of defects in material and factory workmanship for a period of one year* from date of shipment provided that (i) the equipment is installed in the Continental United States, Canada or Hawaii and operated according to the Owner's Manual while located at the original address of installation, (ii) the warranty registration card has been completed and returned to the factory within fifteen (15) days after installation, and (iii) a post-installation start-up has...
- Page 22 BROILER WARRANTY PROCEDURES RETURN GOODS AUTHORIZATION FOR PARTS - FACTORY DIRECT For prompt warranty parts replacement and RGA processing, please call Marshall's Customer Service Department at 800-722-3474 or 704-525-6230 for assistance. In all cases, a Return Goods Authorization (RGA) number must be issued by Marshall Air Systems, Inc. Unauthorized returns will not be processed.
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