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Summary of Contents for MPC UC006
- Page 1 Operating manual Unichiller in Desktop Housing 14.12.2009 Valid for following versions: with natural refrigerant, Advanced models, for models with heating Valid for: minichiller, minichiller w UC006 UC007, UC010 UC012, UC012w UC015, UC015w UC022, UC022w UC023w UC025, UC025w UC006Tw, UC009Tw...
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Page 3: Table Of Contents
Contents V1.5/12.09 Foreword ......................4 Chapter 1: Safety ....................5 Description of Safety and Information symbols ............6 Intended Use and General Safety Instructions............7 Description ......................8 Duties of responsible person .................9 Operator requirements ..................9 Machine operator duties ..................9 Work area ......................9 Safety Devices to DIN12876................10 Environmental Conditions.................. - Page 4 Chapter 6: Taking the machine out of service............33 Decommissioning....................34 Transport......................35 Disposal ......................35...
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Page 5: Foreword
Foreword Dear Customer, The Huber team would like to thank you for ordering this product. You have made a good choice. We thank you for your trust! Please read and understand the instruction manual thoroughly before operating the unit. All instructions and safety information must be complied with. Please read this manual before transporting, commissioning, operating, maintaining, repairing, storing or disposing of this unit. -
Page 6: Chapter 1: Safety
Chapter 1: Safety In this chapter is to be found the following sections: Description of safety and information symbols Intended use and General Safety Information Description Duties of the responsible person Operator requirements Machine operator duties Work area Safety Devices to DIN 12876 (applicable for units with heating) Additional Protection Devices (if provided) Environmental conditions Operating conditions... -
Page 7: Description Of Safety And Information Symbols
Description of Safety and Information symbols Safety information is shown with a pictogram and keyword. The keyword indicates the level of the corresponding danger. Immediate risk to the life and health of Danger! personnel (Serious injury or death). Possible risk to the life and health of Warning! personnel (Serious injury or death). -
Page 8: Intended Use And General Safety Instructions
Intended Use and General Safety Instructions Danger! Non-intended use can result in considerable personal injuries and material damage. No third persons are authorized to make any changes to the machine. The device declaration becomes void, if any modification is carried out without manufacturers consent. -
Page 9: Description
Description Chillers are temperature control devices that ideally are used for carrying away of process heat and as economic alternative for cooling water (drinking water) i.e. for a reflux condenser, condensers, tools,… Due to high refrigeration performance a very short cooling time can be achieved. A pump is responsible for a good circulation of the thermal fluid. -
Page 10: Duties Of Responsible Person
Duties of responsible person The operating instruction is to be kept easily accessible and in immediate vicinity of the unit. Only suitably qualified personnel should operate this unit. Personnel should be properly trained before operating the unit. Make sure that the operators have read and understood the instruction manual. -
Page 11: Safety Devices To Din12876
Safety Devices to DIN12876 Low level switch Adjustable over-temperature switch (also valid for units with heating) Classification of Laboratory Thermostats and Baths Classification Thermal Fluid Technical requirement Designation non-flammable Over-temperature cut-off Adjustable over-temperature cut-off flammable Adjustable over-temperature cut-off and extra low-level switch Normally water;... -
Page 12: Environmental Conditions
Environmental Conditions This unit, and operations, will comply with DIN EN 61010-1:2001, only when it is located in suitable environmental conditions. for indoor use only; installation site ≤ 2000 m altitude; installed on a level, even, non flammable surface; maintain a clearance above and around the unit of 10 cm for water-cooled units, and 20cm for air-cooled units, to allow air to circulate around the unit;... -
Page 13: Operating Conditions
Operating conditions Please make sure that the application and system performance is dependent upon the temperature range, viscosity, and flow rate of the thermal fluid: Please ensure that the power supply connections are correctly dimensioned. The temperature control device should be located so, that sufficient fresh air is available even when working with water cooled units. -
Page 14: Location
temperature has to be adapted, depending upon type of glass application. As the differential temperature may exceed the admissible limit values and bursts may occur. Delta T value has to be adapted to the corresponding application. Therefore please see chapter Comfort menu. Do not kink the hoses. -
Page 15: Thermofluids
Thermofluids We recommend the thermal fluid shown in our catalogue. The name of a thermal fluid is derived from the working temperature range and the viscosity at 25 °C. Examples of thermal fluids in our catalogue: M40.165.10: • Lower working limit -40 °C •... -
Page 16: Chapter 2 : Electronics And Operation
Chapter 2 : Electronics and operation The following sections are to be found in this chapter: Information displays and operation Advanced functionality... -
Page 17: Display And Operation
Display and operation Display LEDs Setting-Keys Set-Point Key On / Off As a standard, internal temperature (e.g. temperature of the bath for thermoregulation units and outlet temperature for chillers) is displayed. By pressing the SET-Key a switchover to the actual set point temperature takes place. Keep the SET-Key pressed to change of the set point. -
Page 18: Chapter 3: Connect The Machine, Fill And Prepare Fort He Required Application
Chapter 3: Connect the machine, fill and prepare fort he required application Power connection Start up Connecting an externally closed application Switching on the temperature control unit Setting the over-temperature switch Setting set point limits Entering a set point Starting temperature control Ending temperature control Filling and air purging an externally closed application Draining an externally closed application... -
Page 19: Power Connection
Power connection . Danger! Check to make sure that the line voltage matches the supply voltage specified on the identification plate or data sheet. We disclaim all liability for damage caused by incorrect line voltages! Safety instructions Only connect the unit to a power socket Danger! with earthing contact (PE –... -
Page 20: Water-Cooling (Valid For Units With Water Cooling)
Water-cooling (valid for units with water cooling) A cooling water controller is used in Huber tempering devices with water cooling, in order to reduce the cooling water consumption. This only allows as much cooling water to flow as is required by the current load situation of the tempering device. Only little cooling water is consumed, if the required refrigerating capacity is low. -
Page 21: Connecting An Externally Closed Application
Connecting an externally closed application Remove the thread covers from the Fluid outlet (1) and Return (2). Make sure that the hose material is compatible with the thermal fluid and temperature range being used. In order that the application can be driven correctly, and that no air bubbles remain in the system, ensure that the unit fluid outlet (1) is attached to the lowest connection on the application, and the unit fluid return (2) is attached to the highest connection on the application. -
Page 22: Setting The Over-Temperature Switch
Setting the over-temperature switch (also valid for chillers with heating) General Information The over-temperature switch is an independent function of the temperature control unit. The over-temperature tripping value of the heating and circulation may be set by using a tool (e.g. screwdriver). The constant monitoring of the internal temperature provides safety for the connected application. -
Page 23: Filling And Air Purging An Externally Closed System
Filling and air purging an externally closed system Caution! For additional protection of a fragile application (e.g. glass reactor), chillers with pumps, which are able to build pressures up to 3 bar, are equipped with a VPC Bypass. Outlet pressure can be set via a valve which is next to the inlet nozzles (Check the manometer display on the front of the chiller). -
Page 24: Draining The Machine And An Externally Closed Application
Draining the machine and an externally closed application General Before draining the unit, the heat transfer fluid should be at ambient temperature (approx. 20 °C). If not, let the machine run with a set point of approx. 20 °C for a few minutes until the thermal fluid is at a safe temperature. -
Page 25: Chapter 4: Interface And Software Update
Chapter 4: Interface and software update This chapter concerns use of the RS232 interface for Advanced temperature control machines. -
Page 26: Data Communication
Data Communication Transmission format: Baud rate 9600 Process asynchronous Star bit Data bits Parity none Stop bit Handshake Parameters are programmed and can not be changed! Time behaviour (timing) The software protocols shall have to be structured in such a way that very simple timing rules can be applied: The data flow within a command should not be interrupted. - Page 27 In order to increase the data safety, a check sum is transmitted. The check sum is the 1 byte sum of all hex values from the start character to the last character in front of the check sum. Example: The Master sends : „[M01V07C6\r„...
- Page 28 ´G´ General Command This command transmits the most important temperatures and the status information. A modified set point value is not saved to the permanent memory, i.e. this value is lost when the mains is switched off. Master query: „[M01G0Dsattttpp\r“ = Control mode: ´C´...
- Page 29 ´L´ Limit – Command This command transfers the set point value limits; Master query: „[M01L0Fllllhhhhpp\r„ llll = Low-Limit, lower set point limit (Format as above) **** = No change of the lower set point limit. hhhh = High-Limit, upper set point limit (Format as above) **** = No change of the upper set point limit.
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Page 30: Chapter 5: First Aid For A Fault Condition
Chapter 5: First aid for a fault condition The following sections can be found in this chapter: Display Error Messages Maintenance Decontamination / Repair Cleaning the surfaces Plug contacts... -
Page 31: Display Error Messages
Display Error Messages Alarms and Warnings In case of malfunction alarms and warning messages are indicated through the display. Display Cause Effect, measurement flashing display Warning: Thermoregulation continues. (temperature Over- undertemperature (limit value) value +/- 2K from set point). malfunction sensor F1 Thermoregulation inactive flashing... -
Page 32: Maintenance
Maintenance Danger! Prior to carring out cleaning on the machine switch off the machine via the mains isolator (36) and disconnect it from the mains. There are few user-serviceable parts inside the unit. Other than the items listed below, maintenance should be carried out by Huber-trained and authorised personnel. Cleaning cooling fins (for air cooled machines with compressors only) To ensure that the temperature control unit will give the maximum cooling power the unit has to be freed from dirt (dust) from time to time. -
Page 33: Decontamination / Repair
Decontamination / Repair The user is responsible for making sure that there are no hazardous materials either in or on the unit. The level of decontamination should be appropriate to the amount and type of contaminants on the unit. The user should refer to the appropriate MSDS information for advice. -
Page 34: Chapter 6: Taking The Machine Out Of Service
Chapter 6: Taking the machine out of service The following sections can be found in this chapter: Decommissioning Transport Disposal... -
Page 35: Decommissioning
Decommissioning Safety notice and policy Caution! Injury to persons or property possible: Danger of slippage due to contaminated floor and working area. Danger of tipping due to insufficient stability. Danger of electric shock due to faulty power connection. Danger of burns at extreme temperatures if touched. Danger of chemical burns of the eyes, skin or airway due to emission of dangerous vapours (with the appropriate thermal fluid). -
Page 36: Transport
Transport The unit is now decommissioned and ready for transportation. The original packing material should be used as far as possible, and the unit must always be transported in the upright position. Items such as the controller and sight glass should be protected from transport damage. The unit should not be transported on its rollers, or mounting feet. - Page 37 BESTÄTIGUNG / CONFIRMATION An / To: Huber Kältemaschinenbau GmbH Werner-von-Siemens-Str. 1 77656 Offenburg Von / from: Firma / company: Betreiber / responsible body: Strasse / street: Name / name: Ort / city: Funktion / function: Tel.: Gebäude / building: Fax: Raum / room: Email: Hiermit bestätigen wir, dass nachfolgend aufgeführtes HUBER- Temperiergerät:...
- Page 38 EU declaration of conformity We hereby declare that the design of the appliance described below complies in the version sold by us with the relevant EU guidelines, also listed below. Implementing modifications not approved by us will invalidate this declaration. Designation: Circulation Thermostat Type:...
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