Summary of Contents for AFFINIS GROUP SaniServ 704
- Page 1 SaniServ ® An AFFINIS GROUP Company “Reliability from the team that Serves the Best” Frozen Beverage Dispensers Operation Manual SaniServ P.O. Box 1089 Mooresville, Indiana 46158...
- Page 3 Distributor Name: ______________________________________________________ Address: _____________________________________________________________ Phone: _______________________________________________________________ Date of Installation: ____________________________________________________ Model Number: ________________________________________________________ Serial Number: _________________________________________________________ Installer/Service Technician: _____________________________________________ SERVICE: Always contact your SaniServ dealer or distributor for service questions or service agency referral. If your SaniServ dealer or distributor cannot satisfy your service requirements, he is authorized to contact the factory for resolution.
- Page 4 STATEMENT OF INTENDED USE All SaniServ Machines covered in this manual are designed for one specific end use - to freeze and dispense frozen beverages. PICTOGRAM LEGEND ELECTRICAL TIP AND CRUSH PROTECT EYES HAND PINCH OR SHARP MACHINE SHOCK HAZARD HAZARD SPLASH HAZARD ENTRAPMENT HAZARD...
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Page 5: Table Of Contents
Table of Contents Introduction and Installation ......................1 Installer’s Preoperational Check ....................... 3 Disassembly and Cleaning ....................... 3 Assembly and Lubrication......................... 8 Sanitizing ............................12 Operation (Filling and Starting) ....................... 13 Helpful Hints ........................... 14 Consistency Adjustment ......................... 15 Routine Maintenance ........................17 Troubleshooting .......................... - Page 6 Illustrations Fig. Leg Installation ........................1 Fig. Control Switch ........................2 Fig. Front Plates........................2 Fig. Do Not Insert Objects!.......................3 Fig. Restrictor Tube........................3 Fig. Control Switch ........................3 Fig. Dispensing Product ......................3 Fig. Control Switch ........................4 Fig. 10 Dispensing Product ......................4 Fig. 11 Front Plate Assembly ......................4 Fig.
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Page 7: Introduction And Installation
Introduction This manual provides a general system description of the SaniServ Frozen Beverage Dispensers. It has been prepared to assist in the training of personnel on the proper installation, operation, and maintenance of the machines. Read and fully understand the instructions in this manual before attempting to install, operate, or perform routine maintenance on the machines. -
Page 8: Installer's Preoperational Check
Installer’s Preoperational Check THE FOLLOWING ITEMS MUST BE PERFORMED BEFORE ATTEMPTING TO OPERATE THE EQUIPMENT: AUTO WARNING 1. Make certain that proper electrical connections have been made. Plug power cord into power outlet. 2. Set each control switch (Fig. 2) to the “CLEANOUT” position momentarily to verify the direction of rotation of Fig. -
Page 9: Disassembly And Cleaning
Disassembly and Cleaning CONSULT YOUR LOCAL HEALTH AGENCY FOR LOCAL CLEANING AND SANITIZING REQUIREMENTS. This unit does not come pre-sanitized from the factory. Before serving product, the dispenser must be disassembled, cleaned, lubricated, and sanitized. Please be aware that these instructions are general guidelines. Cleaning and sanitizing procedures must conform to local Health Authority requirements. -
Page 10: Fig. Control Switch
Disassembly and Cleaning Procedure CAUTION 1. Fill the machine with cold water and set each control DO NOT USE ANY TOOLS OR SHARP OBJECTS TO switch (Fig. 9) to the “CLEANOUT” position. DO NOT REMOVE ANY O-RINGS FROM THIS MACHINE. use hot water which could damage the machine. -
Page 11: Fig. 13 High Capacity Machine Front Plate Assembly
6. The front plate for the high capacity series machines (Fig. 13) is disassembled in the same manner as the front plate shown in Fig. 11. Spigot Plunger Front Plate Fig. 13 Front Plate Spigot Plunger High Capacity Machine O-ring O-rings Knob x 4 Front Plate Assembly... -
Page 12: Fig. 16 Dasher Assembly
9. Remove the dasher assembly (Fig. 16) being careful Dashers in the high capacity and large barrel not to damage the scraper blades, then disassemble in machines have no stator rods, but both have front the following manner: bushings (Fig. 18 and Fig. 19). a. -
Page 13: Fig. 21 Cleaning All Ports And Holes
11. For best cleaning results select a concentrated 12. Place all parts in a three partition sink filled with the anti-bacterial dishwashing detergent containing following solutions: biodegradable anionic and nonionic surfactants. NOTE: Avoid detergents containing phosphates. a. In one partition, detergent solution diluted to the manufacturer’s suggested concentration for use. -
Page 14: Assembly And Lubrication
Assembly and Lubrication Use a food grade lubricant* ONLY. Haynes Lubri-Film (SaniServ part number 1150) is recommended and is available from the factory or your local authorized SaniServ dealer or distributor. Lubrication must be performed daily. * The SaniServ recommended product is a colorless to white, odorless, tasteless food contact lubricant accepted by the United States Food and Drug Administration (FDA) with a USDA rating of H1 and certified for food contact by NSF International. -
Page 15: Fig. 24 Scraper Blade Installation
Install the scraper blades onto the dasher g. Insert the dasher assembly into the freezing assembly by holding the blades perpendicular to cylinder as far as possible (Fig. 27) being careful the tabs (Fig. 24) and then snapping them over the not to damage the scraper blades. -
Page 16: Fig. 29 Dasher With Blade (Front View)
Fig. 31 Spigot Plunger Front Plate Assembly Spigot Plunger O-rings Front Plate O-ring DO NOT LUBRICATE Approximately 1/8 inch Exposed Spigot Handle Faspin Fig. 29 Dasher with Blade (Front View) Front Plate Front Plate Knobs 2. Lubricate and assemble the front plate assembly in the following manner: 3. -
Page 17: Fig. 33 Large Barrel Machine Front Plate Assembly
Lubricate flat side of nut with Sani-Gel. Install flat side of nut toward spigot. 5. Install the drip tray and drip tray insert (Fig. 34). Front Plate 6. Install the o-ring on the restrictor tube (Fig. 35) if Front Plate removable . -
Page 18: Sanitizing
Sanitizing Prior to operation, the machine must be sanitized. The unit must have already been cleaned and lubricated. Note: Sanitize immediately before use, not several hours before or the previous evening. 1. First, wash hands with a WARNING suitable antibacterial hand soap. For best results select a DO NOT INSERT ANY TOOLS OR OBJECTS INTO concentrated anti-bacterial hand... -
Page 19: Operation (Filling And Starting)
Operation (Filling and Starting) Always start with a cleaned and sanitized dispenser as per previous instructions. Following these instructions is critical to the maximum operating efficiency of the machine. 1. Remove the restrictor tube from the bottom of the cylinder. A MIXOUT light (Fig. 38) located on the front mix pan and set aside in a sanitary location. -
Page 20: Helpful Hints
Helpful Hints Closed Hours/Shut-Down: If the machine is turned Front Plate: This component (Fig. 33) is the plastic off during closed hours, to resume operation: device from which the product is dispensed. It is designed and made for strength and durability. 1. -
Page 21: Consistency Adjustment
Consistency Adjustment WARNING: Adjustments to mechanical and electronic consistency control systems should be made ONLY by trained service personnel . Power must be removed from the machine before panels (guards) or protective covers are removed. Once the panels (guards) are removed, an adjustment is made, protective panels (guards) are replaced, power is restored to the machine, and the consistency setting is tested. -
Page 22: Fig. 40 Electronic Consistency Control
Consistency Adjustment FOR MODEL 704 WITH ELECTRONIC CONSISTENCY CONTROL Consistency CAUTION Control Board 1. DISCONNECT THE POWER. 2. Remove the right side panel as viewed from the front of the machine. Consistency LED’s (Green, Yellow, Red) 3. Use a small slotted and insulated screwdriver to turn the potentiometer clockwise for thicker product or turn it counterclockwise for thinner product. -
Page 23: Routine Maintenance
Routine Maintenance (Owner-Operator) WARNING DISCONNECT THE MACHINE FROM ITS POWER SOURCE(S) BEFORE PERFORMING ANY ROUTINE MAINTENANCE. PERSONAL INJURY OR DAMAGE TO THE MACHINE COULD RESULT IF THIS PRACTICE IS NOT OBSERVED. Daily: Inspect the machine for signs of product leaks past seals and gaskets. -
Page 24: Fig. 54 Spring Adjustment Mechanism
Routine Maintenance (Trained Service Technician) WARNING HAZARDOUS MOVING PARTS Semiannually: It is advisable to clean and lubricate the idler arms to ensure their smooth operation. Use the following procedures: 1. Make certain that ALL power to the dispenser is off. 2. -
Page 25: Troubleshooting
Please make these simple checks prior to contacting you service provider. Because adjustments to the machine are not covered under the terms of warranty, these tips can save you time and money. If you feel you are not comfortable performing trouble-shooting suggestions, please contact your local certified service provider. -
Page 26: Troubleshooting Glossary
Trouble Shooting Glossary Ambient Temperature. The temperature of the air in the immediate vicinity of the operating machine. High ambi- ent temperature can reduce the capacity with an air-cooled condenser. Capacity. The total capacity of frozen product that a freezer can produce in a given period usually stated in gal- lons per hour (G.P.H.). -
Page 27: Service Record
Service Record Date Service Performed Serviceman’s Signature SERVICE RECORD PAGE 21... - Page 28 SaniServ ® An AFFINIS GROUP Company 451 E. County Line Road P.O. Box 1089 Mooresville, Indiana 46158-5089 We are on the web... www.saniserv.com Proudly made in the U.S.A. Technical Publication Publ. No. 105504 Updated 05/06...
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