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Carport
PJR-series Wide beam/Triple type
Thank you very much for choosing our company's products.
Please be sure to thoroughly read these instructions for assembly in order to properly and smoothly assemble or attach this product.
Notices are the important contents for securing the performance of the products, the function, the strength and safety. Please be
sure to keep the notices when installing.
Construction shall be implemented by professionals. Problems may occur if the product is installed by someone without the
proper knowledge.
Please be sure to return the instruction manual in its original package to the owner after explaining product operation
Notice
procedures, maintenance and inspection methods.
Name of parts
Roof panel
Precautions during installation
□The carport is a simple garage. Do not change or remodel it for storage, recreational or residential purposes.
□The snow accumulation strength is 600N/m
not install in heavy snow area.
□Do not install it in the place where snow slides down from the building roof directly. There is a possibility that products are
damaged by snow falling.
□When installing it besides concrete wall, etc., keep the enough clearance between the product and the wall due to not clash
each other during strong wind.
□Do not install it in the place where the strong wind blows up the roof.
□When installing it, recommending to installing its front frame face to the building due to reduce the wind effect.
□Positioning the posts so that they do not affect underground objects (water supply, drain pipes, etc.).
□When moving the posts, please follow the company specifications.
□Install it so that the exhaust of hot-water supply, heating and/or the car do not hit directly to the products and do not retain
around products. There is a possibility that the surface abnormality occurs as the coating film stripping.
Side frame
(61.2kg/m
2
enough space
enough space
concrete wall etc
Main frame
Roof retainer
) which corresponds to 20cm of fresh snowfall (specific weight 0.3). Do
2
Assembling manual
Roof rafter
HZ1696-E
Gutter
Beam
Post
1
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Summary of Contents for Hobbytec PJR Series
- Page 1 HZ1696-E Carport PJR-series Wide beam/Triple type Assembling manual Thank you very much for choosing our company's products. Please be sure to thoroughly read these instructions for assembly in order to properly and smoothly assemble or attach this product. Notices are the important contents for securing the performance of the products, the function, the strength and safety. Please be sure to keep the notices when installing.
- Page 2 Precautions during construction □Follow the instructions and be sure that all the specified screws and bolts for assembly are tightened securely □Tighten the M8 bolts about 13Nm (130kgfcm) tightening torque. □Do not use anything other than the specified parts or optional parts. □The foundation should comply with or exceed dimension specifications.
- Page 3 Dimension, position of posts and base dimension Dimension, position of post ■Length dimension(W) and post standard position (Post could be changed as the dimension of ← →.) For D36 to D60(Wide beam) 43 size 50 size W43=4312 W50=5027 2600 1063.5 2900 1063.5 57 size W57=5742...
- Page 4 Dimension, position of posts and base dimension ■Depth dimension(D), height dimension(H) 〔depth 36 ・ 42 ・ 48 ・ 51 ・ 54 ・ 60 ・ 72 ・ 80size〕 D36 ： 3627 D42 ： 4223 D48 ： 4815 D51 ： 5091 D54 ：...
- Page 5 Base dimension 1.In case of concrete floor A=more than 200 A=more than 200 150 （D72、 D80） The projections which prevent floating The projections which prevent floating steel rod steel rod more than 50 more than 50 ■Depth direction ■Length direction ※Please install under below condition in case of concrete floor.
- Page 6 Post ・ beam ・ main frame list ① ② ③ ④ ⑤ Post type Section No U shape gutter U shape gutter 1 parts No U shape gutter U shape gutter 1 parts U shape gutter 2 parts PJRH-18A PJRH-18B PJRH-18C PJRH-28F-1 PJRH-28G-1...
- Page 7 Parts contents □Please open the captioned carton and check all contents in advance. When △mark is P, it’s the polycarbonate panel. □Please check the parts defective or any damage. When △mark is PS, it’s polycarbonate panel (SI) □After opening the carton boxes, please store the products so that When △mark is CP, it’s the heat protection polycarbonate panel.
- Page 8 Content Content Parts ID Parts ID Description Shape Quantity Description Shape Quantity Middle frame set Corner parts Corner PJWM-W43 bracket PJWM-W50 PJR-CBA GB8062 Middle frame PJWM-W57 PJR-CBC GB8064 PJTM-W50 PJTM-W57 Roof rafter PJWU-43○○ Beam ・ depth set PJWU-50○○ PJWU-4336 Roof rafter PJWT-36A-2 PJTU-50○○...
- Page 9 Content Content Parts ID Parts ID Description Shape Quantity Description Shape Quantity Roof panel Drilling screw 11 （ 10） 4×10×8 Roof panel PJRY-△18-3 PJRY-△○○-3 GB4107 PJRY-△21-3 PJRY-△24-3 （Polycarbonate PJRY-△27-3 Glue :AO,BR） PJRY-△30-3 GA4934 GB8224 PJRY-△18-4 （Polycarbonate:SI） PJRY-△○○-4 PJRY-△21-4 GB4575 Caution label PJRY-△24-4 （Heat protection GLZ20C...
- Page 10 Wide beam type installation procedure Installation of posts and beams Corner bracket （Corner parts set） For D36 to D60 this bolt doesn’t need. Beam Connect between post and beam with corner bracket and fix it with hexagon bolts M8x25. Hexagon bolt M8×25 Caution label （Parts box）...
- Page 11 Attaching the post cap Post cap （ Parts box） Beam Post Caution label （Parts box） Attach the post cap onto the post. ※In case the clothes hanger is Be sure to put the installed, put the caution label labels in visible Snow caution label （Parts box）...
- Page 12 Installation of middle frame For D36 to D60(Wide beam) Small truss screw 5×10×10 （Roof rafter set） Install the middle frame to the beam adjusting the holes with small truss screw 5x10x10. Beam Middle frame For D72/D80 triple type Peel the back sheet of support plate Step1 Middle frame and put the support plate on the middle...
- Page 13 Attaching the roof panel cushions Roof panel cushion Attach the roof panel cushions on the mark-off lines of top face of all the main frames. ■A view drawing ※Attach the roof panel cushions Roof panel adjusting the gutter part. cushion ※Push the cushion onto the top face and attach it firmly not to Mark-off lines...
- Page 14 Installation of side frame For D36 to D60(Wide beam) Sealing Drilling screw 4×10×8 （Roof rafter set） Gutter Main frame Side frame Middle frame Sealing Main frame Install the side frame to the Step2 gutter and main frames using guide holes with drilling screws 4x10x8.
- Page 15 Installation of roof rafter ■A part detailed figure Screw it guiding the U-shape gutter of the middle frame at U-shape gutter A part (step1). guide fin Set the roof rafter to the processing Step1 part of the middle frame. Strike the end to the guide fin of the middle frame and screw it.
- Page 16 Installation of roof panels Before installing the roof panels ※Check post interval, flat and the diagonal dimension of the roof is diagonal dimension equal. ※In case diagonal dimension of the roof is not equal, loosen the screws of the middle frame, gutter, main frame and beam and adjust them.
- Page 17 Installation of panel holder Install the panel holders adjusting the U-shape gutter of gutter frame as a guide, and fix with drilling screw 4x10x8. ※Insert the processing part of panel holder to the roof rafter (middle) and install it. Processing part For end part For middle part ■Position of the panel holder...
- Page 18 Installation of roof retainer Do sealing work to the insert part of roof retainer (end) into middle frame. Step2 ■A part Sealing Sealing detailed figure Small truss screw Sealing 5×10×10 （Roof rafter set） Roof retainer (end) （Beam ・ depth set） A part Roof retainer (middle) （Beam ・...
- Page 19 ※For D72 and D80 install the panel support adjusting the holes of roof retainers. Install the panel supports with small Step1 truss screw 5x15x10. Small truss screw 5×15×10 (Panel support set) Roof panel support (Panel support set) Roof retainer (end) Side frame Gutter Middle frame...
- Page 20 Attaching the round gutter parts The length of round gutter 1 differs depending on the post position. Cut it proper length on-site and use it. ■The round gutter length 1 as a guide at the standard post position. W43 type: 1=196 W57 type: 1=562 W43 type: 1=404 W57 type (Triple): 1=211...
- Page 21 Cutting procedure of depth direction In case of cutting of depth direction, be sure to cut the materials from gutter side. According to the cutting length of the roof, cut and process each materials and roof panels. Please be careful of the direction of each material. Cut range 1.
- Page 22 3. Roof rafter processing For the roof cutting dimension 100mm the cutting length of material X Roof cutting dimension X1+X2=100mm Depth Cutting length(mm) φ4.5(on U-shape gutter) Not available ＝51 ※Decide the cutting length depending on the cutting roof dimension. 4. Roof retainer (middle) processing For the roof cutting dimension 100mm the cutting length of material X Roof cutting dimension X1+X2=100mm φ5.5(on U-shape gutter)
- Page 23 Cutting procedures of length direction The panel span is 715mm. In case of cutting on length direction, the cutting dimension of the roof Y is the multiples of 715mm is recommended. And cut the materials from opposite side of round gutter installation. Y ...
- Page 24 3. Main frame processing Cut the materials as the same length as the cutting dimension of the roof (Y). 19(cutting) φ3(on U-shape gutter) φ3(on U-shape gutter) Be careful of the direction of each materials. There are right and left directions. 19(cutting) 4.
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