Summary of Contents for ASEG GALLONI MODULAR 6
- Page 1 ELECTRONIC INDUCTION CENTRIFUGAL CASTING MACHINE MOD. MODULAR 6 WITH OPTICAL PYROMETER OPERATING AND MAINTENANCE MANUAL EDITION 07-2007...
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Page 2: Table Of Contents
CONTENTS Preface Declaration of Conformity Warnings and precautions Induction heating principle Electronic centrifugal casting machine mod. MODULAR 6 Installation instructions Control panel Temperature controller Operating instructions Crucibles Technical information on melting process Melting and casting process Maintenance Normal outfit Wiring diagram components... -
Page 3: Preface
This manual gives you the information you need to obtain the best use of your new electronic centrifugal casting machine. The more you understand about your casting machine before using it, the greater will be your satisfaction when you find out its ease of use, its operation speed and its performance quality. MODULAR 6... -
Page 4: Declaration Of Conformity
20078 SAN COLOMBANO AL LAMBRO (MI) VIA CARAVAGGIO 16 DECLARES UNDER ITS OWN RESPONSIBILITY THAT THE PRODUCT ELECTRONIC CASTING MACHINE MOD. MODULAR 6 SERIAL NO. _________ IS IN CONFORMITY WITH THE MACHINE DIRECTIVE 98/37/CEE AND TO THE ELECTROMAGNETIC COMPATIBILITY DIRECTIVE (EMC) 89/336/CEE AND SUBSEQUENT MODIFICATION 92/31/CEE, TO THE LOW TENSION DIRECTIVE 73/23CEE AND SUBSEQUENT MODIFICATION 93/68/CEE. -
Page 5: Warnings And Precautions
WITH THE REGULATIONS IN FORCE. ATTENTION PERSONS WHO HAVE THE “PACE-MAKER” MIGHT BE AFFECTED ATTENTION UNPLUG THE MACHINE FOR ITS PERIODIC CLEANING AND USE VACUUM CLEANER OR DRY CLOTH: DO NOT USE COMPRESSED AIR, WATER OR CLEANSING AGENTS. MODULAR 6... -
Page 6: Induction Heating Principle
In the centrifugal casting machine mod. MODULAR 6 the frequency is 80 KHz. All metals have induced within them “eddy currents” and the metal electrical resistance to these currents provokes a temperature rise and eventual melting. - Page 7 The MODULAR 6 fits a universal flask cradle i.e. with an easy movement of the lever it is possible to adjust the flask support and any sprue button of the flask will be easily centered with the crucible exit hole.
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Page 8: Installation Instructions
THE ELECTRIC SYSTEM OF THE ROOM WHERE THE CASTING MACHINE IS INSTALLED, MUST HAVE AN ELECTRICAL GROUND IN COMPLIANCE WITH THE REGULATIONS IN FORCE. ATTENTION THE ROOM WHERE THE MACHINE IS INSTALLED MUST BE FREE FROM SPRINKLINGS OF WATER, SAND BLASTING UNITS, ACID VAPOURS AND DUST. MODULAR 6... - Page 9 When using small flasks with 48-50 mm ø the small plate C is placed on the flask support to enable the sprue button of the flask to be easily centered with the crucible exit hole. MODULAR 6...
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Page 10: Control Panel
TEMPERATURE CONTROLLER WITH DIGITAL DISPLAY (°C): it displays the actual temperature of the metal being melted and the chosen casting temperature which is held by controlling the power output. LEVER FOR RAISING AND LOWERING THE INDUCTION COIL LEVER FOR LOCKING INDUCTION COIL MOVEMENT OPTICAL SENSOR MODULAR 6... -
Page 11: Temperature Controller
An eventual waiting time of 5 t 15 seconds will depend on alloy quality and quantity and if metal is partially recovered from previous castings. Take note of the thermal level value shown on the display A at the moment of centrifugation : it will be an indication for all subsequent castings. MODULAR 6... -
Page 12: Operating Instructions
I to the right to block lever H at the bottom. The spinning of the centrifugal arm and disconnection of heating power will automatically take place. During spinning the cover will be locked. ATTENTION: WHILE SPINNING NEVER RAISE LEVER H. PICTURE 7 MODULAR 6... - Page 13 THE CASTING MACHINE REGULATES THE WORK OF THE LABORATORY. IT IS ADVISABLE TO KEEP IN STOCK THOSE PARTS WHICH ARE SUBJECT TO WEAR-OUT, ARE NOT COVERED BY WARRANTY AND MIGHT NOT BE AVAILABLE FOR A PROMPT DELIVERY. CRUCIBLES CRUCIBLE HOLDING PLATE code A107.126 MODULAR 6...
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Page 14: Crucibles
CRUCIBLES ♦ Galloni experience has designed a line of graphite and ceramic crucibles to be used in the electronic centrifugal casting machine mod. MODULAR 6. Their quality is superior: – in their compatibility with the alloys on the market –... -
Page 15: Technical Information On Melting Process
♦ When the casting wax model is designed, take care to make the reduced sprue button B and not the large button D otherwise the latter, if recovered, will not enter into the crucible properly and it will have difficulties to reach the melt. Furthermore due to its thermal expansion, it may break the crucible. MODULAR 6... -
Page 16: Melting And Casting Process
♦ The crucible life will be longer if castings are made successively one after the other: overage life 15-20 castings. If castings are made in interrupted sequences i.e. with long interval between one and the following melting, crucible will cool down continuously and its life will be shorter: average life 8-10 castings. A100.481 A100.425 MODULAR 6... - Page 17 – If necessary, collect the unmolten pieces on the crucible bottom using the steel rod which will be introduced through the lid on the crucible. A100.059 MODULAR 6...
- Page 18 ♦ Heating process must take place slowly and gradully. It might be necessary with the use of a steel rod, to collect the unmolten pieces on the crucible bottom. When the metal has slowly reached the complete melt, wait 5-10 seconds and then cast. A100.481 A100.460 MODULAR 6...
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Page 19: Maintenance
1 turn: turning it clockwise the water pressure will be increased and anticlockwise it will be decreased. PICTURE 9 ATTENTION THE ELECTRONIC CASTING MACHINE MOD. MODULAR 4 MUST BE EXCLUSIVELY USED WITH ORIGINAL ASEG GALLONI CRUCIBLES OTHERWISE THE OPERATION OF THE MACHINE WILL BE JEOPARDIZED AND WARRANTY FAILS. MODULAR 6... -
Page 20: Normal Outfit
A120.73 4x6 4ma cross screw nr 2 P00138 Flask and crucibles tongs nr 1 P04002 Steel rod to collect the metal on the crucible bottom nr 1 Bottle of 2 litres capacity to check water outlet nr 1 MODULAR 6... -
Page 21: Wiring Diagram Components
CHEDA PERATIVA Interface board P04091 Optical sensor Water pressure switch A061.006 Microswitch melting coil up A047.006 Microswitch melting coil down A047.006 Lid cover microswitch A047.006 Safety microswitch A047.016 Consent green led A076.012 Orange led : generator alarm A076.035 MODULAR 6... -
Page 22: Wiring Diagram
WIRING DIAGRAM MODULAR 6... -
Page 23: Operational Board
OPERATIONAL BOARD P03622 MODULAR 6... -
Page 24: Demolition And Disposal
1 steel carpentry 2 panels and aluminium mechanical components 3 refractory materials of ceramic type 4 electronic parts (pc boards) 5 electric parts (cables) 6 rubber hoses 7 copper parts 8 brass parts 9 plastic parts 10 graphite parts MODULAR 6... -
Page 25: Index Of The Revisions
REVISIONS EDITION CONTENTS REVISION 01 DTD. 07/2007 00 DTD. 07/2007 MODULAR 6...
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