Summary of Contents for KSB Deep Lift System
- Page 1 Lifting Accessory Deep Lift System Installation/Operating Manual Mat. No.: 01512337...
- Page 2 All rights reserved. The contents provided herein must neither be distributed, copied, reproduced, edited or processed for any other purpose, nor otherwise transmitted, published or made available to a third party without the manufacturer's express written consent. Subject to technical modification without prior notice. © KSB SE & Co. KGaA, Frankenthal 16/06/2020...
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Page 3: Table Of Contents
Ordering spare parts.......................... 24 Trouble-shooting.......................... 25 Related Documents .......................... 26 General assembly drawing with list of components .................. 26 Dimensions.............................. 27 8.2.1 Bail for Deep Lift System ........................ 27 8.2.2 Deep Lift System DLS-4 ........................ 28 8.2.3 Deep Lift System DLS-15 ........................ 28 Deep Lift System... - Page 4 Contents EU Declaration of Conformity ...................... 29 Certificate of Decontamination...................... 30 Index .............................. 31 Deep Lift System 4 of 34...
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Page 5: General
The order number and order item number clearly identify the pump set and serve as identification for all further business processes. In the event of damage, immediately contact your nearest KSB service facility to maintain the right to claim under warranty. 1.2 Target group This operating manual is aimed at the target group of trained and qualified specialist technical personnel. - Page 6 In conjunction with one of the signal words this symbol indicates a hazard involving electrical voltage and identifies information about protection against electrical voltage. Machine damage In conjunction with the signal word CAUTION this symbol indicates a hazard for the machine and its functions. Deep Lift System 6 of 34...
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Page 7: Safety
– Risk of crushing and shearing injuries by moving parts or by parts under tension – Risk to health and environment from hazardous fluids or substances – Failure of important product functions Deep Lift System 7 of 34... -
Page 8: Safety Awareness
Never operate the product outside the limits stated in the data sheet and in this manual. The warranty relating to the operating reliability and safety of the product supplied is only valid if the product is used in accordance with its intended use. Deep Lift System 8 of 34... -
Page 9: Transport/Storage/Disposal
1. On transfer of goods, check each packaging unit for damage. 2. In the event of in-transit damage, assess the exact damage, document it and notify KSB or the supplying dealer and the insurer about the damage in writing immediately. -
Page 10: Return To Supplier
3. Always complete and enclose a certificate of decontamination when returning the product. (ð Section 10, Page 30) Indicate any safety measures and decontamination measures taken. Deep Lift System 10 of 34... -
Page 11: Disposal
2. Separate and sort the materials, e.g. by: - Metals - Plastics - Electronic waste - Greases and other lubricants 3. Dispose of materials in accordance with local regulations or in another controlled manner. Deep Lift System 11 of 34... -
Page 12: Description
▪ Lifting accessory ▪ To DIN EN 13155 Lifting accessories serve to lower submersible pumps made by KSB into deep, filled pump sumps, and to pull them out again. No chains, support ropes or guide ropes need to be permanently attached to the pump set. -
Page 13: Configuration And Function
Eyebolt Connection pipe Guide piece Design The deep lift system is a lifting accessory for lowering submersible motor pumps into a pump sump and pulling them out again without the need for a permanently attached lifting chain. Function For lowering the pump set into the pump sump the connection pipe (5), weights (2), guide piece (6) and spring (3) must not be fitted. -
Page 14: Operating Limits
4 Description 4.7 Operating limits Observe the following parameters and values during operation: Parameter Value Limits of use ▪ Submersible pumps made by KSB ▪ Permissible load-carrying capacity (ð Section 4.2, Page 12) (ð Section 8.2.1, Page 27) Space limits ▪ Maximum bail dimensions of the submersible pump (ð Section 8.2.1, Page 27) ▪... -
Page 15: Operation
Removing the connection pipe, weights and guide piece DANGER Falling parts Injury from falling parts! ▷ Use appropriate means to secure the parts, if possible. ▷ Wear personal protective equipment. ▷ Observe the applicable local accident prevention regulations. Deep Lift System 15 of 34... - Page 16 Risk of injury by moving parts! ▷ Always make sure the electrical connections (including control cable) are disconnected before carrying out work on the pump set. ▷ Secure the pump set against unintentional start-up. Deep Lift System 16 of 34...
- Page 17 ð The pump set is securely held in the lifting accessory by its own weight. 6. Use a crane to lift the lifting accessory from which the pump set is suspended. Position the lifting accessory above the pump sump. Deep Lift System 17 of 34...
- Page 18 59-18, the hook automatically changes to open position and disengages from the pump bail. 9. Pull up the lifting accessory. 10. Place the lifting accessory down in a suitable place. Remove the crane hook. Deep Lift System 18 of 34...
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Page 19: Pulling Out The Pump Set
▷ Check that the fastening screws/bolts are tightened and lock them with suitable means. ▷ Check that the connection pipe, weights and guide piece are fitted properly and seated firmly. ▷ Wear personal protective equipment. ▷ Observe the applicable local accident prevention regulations. Deep Lift System 19 of 34... - Page 20 Pulling out the pump set DANGER Persons in the sump Danger to life from falling parts! ▷ Make sure that nobody is in the sump while the pump is being lowered or pulled out. Deep Lift System 20 of 34...
- Page 21 3. Thread the guide piece onto the guide rails of the pump sump. 4. Lower the lifting accessory. ð The lifting accessory automatically engages in the pump set. Hook 59-18 slides onto the bail of the pump set. The spring automatically closes the hook. Deep Lift System 21 of 34...
- Page 22 ▷ Only place the lifting accessory on a surface of sufficient load-carrying capacity. ▷ Use appropriate means to secure the lifting accessory against tilting or tipping over. 9. Place the lifting accessory down in a suitable place. Remove the crane hook. Deep Lift System 22 of 34...
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Page 23: Servicing/Maintenance
NOTE All maintenance work, service work and installation work can be carried out by KSB Service or authorised workshops. For contact details please refer to the enclosed "Addresses" booklet or visit "www.ksb.com/contact" on the Internet. -
Page 24: Cleaning
Refer to the name plate for all data. Also specify the following data: ▪ Part number and description ▪ Quantity of spare parts ▪ Shipping address ▪ Mode of dispatch (freight, mail, express freight, air freight) Deep Lift System 24 of 34... -
Page 25: Trouble-Shooting
▷ For any work performed to remedy faults, observe the relevant information given in this operating manual and/or in the product literature provided by the accessories manufacturer. If problems occur that are not described in the following table, consultation with KSB Service is required. Table 9: Trouble-shooting... -
Page 26: Related Documents
59-18.01 Fig. 11: General assembly drawing Table 10: List of components Part No. Description Part No. Description Sleeves Lubricating nipple 71-14 Connection pipe 59-11 Weights Guide piece 59-18.01 Hook Eyebolt 59-18.02 Hook Circlip Support frame Spring Deep Lift System 26 of 34... -
Page 27: Dimensions
8 Related Documents 8.2 Dimensions 8.2.1 Bail for Deep Lift System Fig. 12: Bails A and B Table 11: Bail dimensions Motor type Weight Bail type A or type B Dimension 1 [kg] [mm] 35 4 N...175 4 N 32 6 N...165 6 N < 4000... -
Page 28: Deep Lift System Dls-4
8 Related Documents 8.2.2 Deep Lift System DLS-4 Fig. 13: Dimensions of Deep Lift System DLS-4 [mm] Reference dimension 8.2.3 Deep Lift System DLS-15 Fig. 14: Dimensions of Deep Lift System DLS-15 [mm] Reference dimension Deep Lift System 28 of 34... - Page 29 9 EU Declaration of Conformity 9 EU Declaration of Conformity Manufacturer: KSB SE & Co. KGaA Johann-Klein-Straße 9 67227 Frankenthal (Germany) The manufacturer herewith declares that the product: Deep Lift System KSB order number: ....................▪ is in conformity with the provisions of the following Directives as amended from time to time: –...
- Page 30 We confirm that the above data and information are correct and complete and that dispatch is effected in accordance with the relevant legal provisions....................................Place, date and signature Address Company stamp Required fields Deep Lift System 30 of 34...
- Page 31 Key to safety symbols/markings 5 Maintenance 23 Maintenance work 23 Order number 5 Other applicable documents 5 Personnel 7 Qualifications 7 Return to supplier 10 Safety 7 Safety awareness 8 Spare part Ordering spare parts 24 Specialist technical personnel 7 Storage 10 Tightening torques 14 Training 7 Transport 9 Warnings 5 Warranty claims 5 Deep Lift System 31 of 34...
- Page 34 KSB SE & Co. KGaA Johann-Klein-Straße 9 • 67227 Frankenthal (Germany) Tel. +49 6233 86-0 www.ksb.com KSB SE & Co. KGaA Turmstraße 92 • 06110 Halle (Germany) Tel. +49 345 4826-0 www.ksb.com...
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