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Summary of Contents for Instron 5980 Series
- Page 1 5980 Series Dual Column Floor Frames System Support M10-16250-EN Revision J The difference is measurable ®...
- Page 2 Instron is a registered trademark of Illinois Tool Works Inc (ITW). Other names, logos, icons, and marks identifying Instron products and services referenced herein are trademarks of ITW and may not be used without the prior written permission of ITW.
- Page 3 Instron products, to the best of its knowledge, comply with various national and international safety standards, in as much as they apply to materials and structural testing.
- Page 4 Preliminary Pages Warnings Crush Hazard - Allow only one person to handle or operate the system at all times. Operator injury may result if more than one person operates the system. Before working inside the hazard area between the grips or fixtures, ensure that no other personnel can operate the computer or any of the system controls.
- Page 5 Disconnect equipment from the electrical power supply before removing any electrical safety covers or replacing fuses. Do not reconnect the power source while the covers are removed. Refit covers as soon as possible. Product Support: www.instron.com...
- Page 6 Preliminary Pages Warnings Rotating Machinery Hazard - Disconnect power supplies before removing the covers to rotating machinery. Disconnect equipment from all power supplies before removing any cover which gives access to rotating machinery. Do not reconnect any power supply while the covers are removed unless you are specifically instructed to do so in the manual.
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Page 7: Table Of Contents
Instron’s Responsibilities ........ - Page 8 Preliminary Pages Power Cord Selections ..........Series 5980 Optional Configurations .
- Page 9 Ancillary Parts - Frames with a Single Test Space ..... 5-10 Ancillary Parts - Frames with a Second Test Space ....5-13 Product Support: www.instron.com...
- Page 10 Preliminary Pages M10-16250-EN...
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Page 11: Introduction
• installing and connecting all the system components together (carried out by an Instron Service Engineer for first-time installation) • configuring the system before you start testing (carried out by an Instron Service Engineer for first-time installation) •... -
Page 12: System Description And Terminology
Chapter: Introduction System Description and Terminology Figure 1-1 on page shows the location of components on 5982, 5984 and 5985 load frames. The 5988 and 5989 frames are substantially the same, except for the location of the power input and ground stud, as shown in Figure 1-2 on page 1-3. -
Page 13: Components
Power input Front View Rear View Figure 1-2. 5988 and 5989 Dual Column Floor Frames Components The major components of an Instron electromechanical testing system include: • Load frame with integral controller • Load cell mounted to the crosshead •... -
Page 14: Principle Of Operation
You can use non-contacting extensometers with specimens that are unable to support a contacting extensometer. Contact your regional Instron office or check our web site at www.instron.com for assistance with Instron’s grips and fixtures. -
Page 15: Hardware Controls
These include starting and stopping a test and using the jog controls to position the crosshead prior to installing a specimen. Software Control of the testing system is carried out via Instron Bluehill software. Setting test parameters, operating the system, and collecting test data is done through the software program. -
Page 16: System Components And Interconnections
Chapter: Introduction System Components and Interconnections Figure 1-3 on page Figure 1-4 on page show you how each hardware component is connected to make up the complete testing system. Computer interface connection Controller Load cell connection Load cell cable Load cell Ethernet crossover cable GRN/YEL - Earth... - Page 17 Ground stud Supplemental ground cable BLACK - Live 1 BLACK - Live 2 BLACK - Live 3 System ID BLACK - Neutral label GRN/YEL - Earth Mains power cable Figure 1-4. 5988 and 5989 System Connections Product Support: www.instron.com...
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Page 18: System Safety And Information Labeling
Chapter: Introduction System Safety and Information Labeling Table 1-3 on page explains the meanings of any safety and information labels that may be attached to any part of the testing system. Table 1-3. Safety and Information Labeling Descriptions Label Meaning Purpose Electrical Indicates that an electrical hazard exists... - Page 19 For advice on the disposal of electrical and electronic equipment in your country, contact your local Instron representative. Product Support: www.instron.com...
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Page 20: Product Support
Canada, you can call directly at 1-800-473-7838. Product Documentation Instron offers a comprehensive range of documentation to help you get the most out of your Instron products. Depending on what you have purchased, your documentation may include some or all of the following: Operator’s Guide... -
Page 21: Requirements And Specifications
Chapter 2 Requirements and Specifications • Responsibilities........... . . 2-1 •... -
Page 22: Instron's Responsibilities
Upon special arrangements, an Instron service engineer can supervise the off-loading and transportation of the load frame to its final site. Contact Instron’s Professional Services department or your local Instron office for additional information on this service (refer to “Product Support”... -
Page 23: Responsibilities
The customer must not make any attempt to install the load frame without an Instron service representative present. Initial Operation Once the installation is complete, Instron performs an initial operation of the load frame and a calibration check to ensure that it is working properly. -
Page 24: Site Requirements
Chapter: Requirements and Specifications Site Requirements Proper site preparation is imperative so that the testing system operates in accordance with its specifications and provides accurate test results. Frame Location The load frame must not be located against a wall or other object that interferes with air ventilation around the frame. -
Page 25: Telephone And Network Access
Ensure that a telephone line is located within the general testing area. This enables the user to contact Instron’s service department directly from the testing area so the user can perform the instructions provided and resolve the situation while on the telephone with the service representative. -
Page 26: Site Requirements For System Accessories
Chapter: Requirements and Specifications Site Requirements for System Accessories Some of Instron’s accessories require additional site requirements. If you are not sure if the accessories you purchased require any of the following site preparations, contact Instron’s Professional Services department or your local Instron office for advice. -
Page 27: Environmental Specifications
• Machinery Directive 2006/42/EC • EMC Directive 2014/30/EU Instron testing systems are CE marked. A signed CE declaration of conformity is supplied with each system. Environmental Impact Instron materials testing systems and their accessories are designed to produce no adverse environmental impact during normal use as long as they are operated and serviced in accordance with their operating instructions. -
Page 28: Noise Levels
Chapter: Requirements and Specifications Because of the wide range of applications where our instruments are used, Instron has no knowledge of the environmental impact of the customer's test pieces or specimens. Noise Levels Noise levels do not include noise from specimen breaks. -
Page 29: Power Cord Selections
220, 230 and 240V is supplied with a IEC 309-16A plug These power cords are 3 metres (9.8 ft) in length.If you do not make a choice, Instron chooses the customary voltage that matches the shipping destination for the system. - Page 30 When you place your order for a 5988 or 5989 load frame, you can choose the voltage that you require. If you do not make a choice, Instron chooses the customary voltage that matches the shipping destination for the system. These frames are always supplied with flying leads, 5.8 metres (19 ft) long.
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Page 31: Series 5980 Optional Configurations
5982, 5984 and 5985 Dimensions Standard, Extra Height and Extra Wide Options Figure 2-2 on page 2-12 shows the frame dimensions. Refer to Table 2-5 on page 2-13 Table 2-6 on page 2-13 to match the letter designations. Product Support: www.instron.com 2-11... - Page 32 Chapter: Requirements and Specifications 50 ±16 Optional Base Extension Figure 2-2. 5982, 5984 and 5985 Load Frame Dimensions 2-12 M10-16250-EN...
- Page 33 225 (8.9) 225 (8.9) Minimum crosshead 100 (3.9) 100 (3.9) 75 (2.9) 75 (2.9) position Maximum crosshead 1430 (56.3) 1930 (76) 1405 (55.3) 1905 (75) position Overall height 2273 (89.5) 2773 (109.2) 2273 (89.5) 2773 (109.2) Product Support: www.instron.com 2-13...
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Page 34: Second Test Space Options
Chapter: Requirements and Specifications Table 2-6. 5984 and 5985 with Single Test Space Frame Option Standard Extra Height Height and and Extra Dimension - mm (in) Letter Width Extra Height Extra Wide Wide Overall height with 2573 (101.3) 3073 (121) 2573 (101.3) 3073 (121) optional base extension... - Page 35 2905 (114.4) Table 2-8. 5984 and 5985 with Second Test Space Frame Option Standard Height and Dimension - mm (in) Letter Width Extra Height Top plate thickness 200 (7.9) 200 (7.9) Overall height 2406 (94.7) 2957 (116.4) Product Support: www.instron.com 2-15...
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Page 36: 5988 And 5989 Dimensions
Chapter: Requirements and Specifications 5988 and 5989 Dimensions Figure 2-5 on page 2-16 shows the frame dimensions. Refer to Table 2-9 on page 2-17 match the letter designations. 1495 B1 B2 3128 1545 1594 Figure 2-5. 5988 and 5989 Load Frame Dimensions 2-16 M10-16250-EN... -
Page 37: Load Frame Weights
898 kg (1975 lb) Extra wide 1011 kg (2225 lb) Second test space 970 kg (2135 lb) Extra height with second test space 1084 kg (2385 lb) Extra height and extra wide 1102 kg (2425 lb) Product Support: www.instron.com 2-17... - Page 38 Chapter: Requirements and Specifications Table 2-11. Weights - Optional Configurations (Continued) Weight Model Number Optional Configuration of Load Frame 5984 Extra height 955 kg (2100 lb) 5985 Extra wide 1100 kg (2420 lb) Second test space 1068 kg (2350 lb) Extra height with second test space 1141 kg (2510 lb) Extra height and extra wide...
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Page 39: Accessory Mounting Dimensions
Use the standard mounting holes shown in the following diagrams to mount your accessories. Avoid tapping new holes that may weaken or otherwise compromise the integrity of the load frame. All measurements in the following figures are shown in mm. Product Support: www.instron.com 2-19... - Page 40 Chapter: Requirements and Specifications Base Beam Ø100 M10 x 25 Deep M16 x 30 Deep (10X) (8X or 12X for extra wide) M30 x 2-6H Ø40 x 3 Deep 40 Deep, LH Front of frame Figure 2-6. 5982 Base Beam Mounting Dimensions Ø100 M10 x 25 Deep M16 x 30 Deep...
- Page 41 Ø82.6 x 5 Deep “B” M72 x 3-6H 90 Deep, LH 5988 Base Beam M48 x 2-6H 60 Deep, LH Ø60 x 3 Deep Ø60 x 3 Deep Figure 2-8. 5988 and 5989 Base Beam Mounting Dimensions Product Support: www.instron.com 2-21...
- Page 42 Chapter: Requirements and Specifications Crosshead Ø40 x 3 Deep M10 x 25 Deep (10X) Ø11 Thru M16 x 35 Deep (6X) Ø100 Front of frame Topside of moving crosshead (2X) Ø100 Ø40 x 3 Deep M10 x 25 Deep (10X) Ø32 Thru Front of frame Underside of moving crosshead...
- Page 43 Ø60 x 3 Deep Front of frame Topside of moving crosshead Ø60 x 3 Deep M10 x 25 Deep (10X) Ø51 Thru Ø100 Underside of moving crosshead Figure 2-10. 5984 and 5985 Moving Crosshead Mounting Dimensions Product Support: www.instron.com 2-23...
- Page 44 Chapter: Requirements and Specifications Ø11 Thru (6X) M16 x 35 Deep (8X) Ø32 Thru Ø100 Front of frame Topside of Crosshead Ø100 M10 x 25 Deep Ø60 x 3 Deep (10X) Underside of Crosshead Figure 2-11. 5982 Second Test Space Configuration - Fixed Crosshead Mounting Dimensions 2-24 M10-16250-EN...
- Page 45 Deep (2X) Ø51 Thru Front of frame Topside of Crosshead Ø60 x 3 Deep M10 x 25 Deep (10X) Underside of Crosshead Figure 2-12. 5984 and 5985 Second Test Space Configuration - Fixed Crosshead Mounting Dimensions Product Support: www.instron.com 2-25...
- Page 46 Chapter: Requirements and Specifications M20 x 50 Deep Ø100 (2X) 60° M10 x 25 Deep Ø60 x 3 Deep (10X) 266.7 Underside of Crosshead 5988 “A” =Ø51 Thru and “B” = Ø60 x 3 Deep 5989 “A” = 74.75 thru and “B” = Ø82.6 x 5 Deep M20 x 50 Deep M10 x 25 Deep (2X)
- Page 47 Accessory Mounting Dimensions Top Plate The top plate is not a load bearing component of the machine. M10 Threaded inserts (4X) Figure 2-14. 5980 Series Top Plate Mounting Dimensions Product Support: www.instron.com 2-27...
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Page 48: Checklist For Site Preparation
“Product Support” on page 1-10). Not all computers are compatible with Instron testing systems. If you intend to purchase a computer from an outside vendor, contact Instron Service to verify its compatibility. Additional charges may result from service that is required to evaluate or reconfigure non- approved computers. -
Page 49: Scheduling Installation
When the testing site is ready, and the frame has been moved to its final operating location, contact Instron Professional Services to schedule an installation appointment: Worldwide Contact your local Instron Sales and Service office. A list of Instron offices is available on our website at www.instron.com. In the United States 1-800-473-7838 &... - Page 50 Chapter: Requirements and Specifications 2-30 M10-16250-EN...
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Page 51: Chapter 3 Lifting And Handling
General Handling Precautions Only individuals experienced with the operation of lifting equipment and rigging techniques should attempt to lift or move an Instron system. Equipment operators must have the appropriate licenses and have complied with your local safety standards (e.g. the appropriate training required by OSHA in the U.S.). -
Page 52: Packaging Dimensions
Doing so may topple the load frame and cause personal injury and damage. Packaging Dimensions Instron recommends leaving the load frame in its packaging while moving it to its final site location within your building. Use the information in this section to verify that: •... -
Page 53: Unpacking Dual Column Frames
5984/ 2923 mm 1829 mm 915 mm 1557 kg 5985 115 in 72 in 36 in 3114 lb Unpacking Dual Column Frames Before moving the load frame, review the following sections: • “Site Requirements” on page 2-4. Product Support: www.instron.com... -
Page 54: Righting The Frame From A Prone Position
4. Use the packing list to inventory all the boxed items. Some accessories may be in the container with the load frame or may be packaged separately. Do not open any of the packing boxes until the Instron service engineer arrives to •... -
Page 55: Using A Crane
Righting the Frame from a Prone Position Using a Crane If you elect to use a crane to move the load frame, Instron recommends using professional riggers experienced in moving heavy equipment. Before You Begin Before moving the load frame ensure that: •... -
Page 56: Using A Forklift
6. Remove the slings from the crosshead. The frame can now be positioned into its operating location and then installed by an Instron service representative. To position the frame into its operating location, use the crosshead method to lift the frame. - Page 57 Ratchet lever hoist (come-along) to stabilize the base of the frame while moving the frame into an upright position. Procedure Prior to moving the frame, it is recommended that you contact Instron service for additional guidance when righting the frame. To lift the load frame into a vertical position: 1.
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Page 58: Transporting Dual Column Frames
10. Remove the slings from the crosshead. The frame can now be positioned into its operating location and then installed by an Instron service representative. To position the frame into its operating location, use the crosshead method to lift the frame. -
Page 59: Equipment
(or crane) combined. • You have adequate packaging materials to protect the load frame when moving or relocating it to another site. Contact Instron’s Service Department to determine the appropriate packaging requirements for your model type. Equipment •... - Page 60 Chapter: Lifting and Handling Crosshead Load frame base Shipping bolt (Total of 4) Forklift arm Shipping skid Figure 3-2. Lifting the Frame from the Base To transport the load frame using the frame base method: 1. Ensure that the frame is bolted to the shipping skid. 2.
- Page 61 Crush hazard - Ensure that all persons in the immediate area are standing away from the frame during lifting. Do not lift the frame more than 8 cm (3 in) off the floor. 3. Slowly and carefully lift the frame off the floor. Product Support: www.instron.com 3-11...
- Page 62 When the frame is in the testing location, you can proceed with the installation process. Crane Method Instron recommends using professional riggers experienced in moving heavy equipment. To transport the load frame using the crane method: 1. Attach the two lifting slings to the crosshead and secure them to the crane hook as...
- Page 63 Transporting Dual Column Frames Crane hook Lifting sling Crosshead Load frame Figure 3-4. Lifting Load Frame with a Crane Product Support: www.instron.com 3-13...
- Page 64 Chapter: Lifting and Handling 3-14 M10-16250-EN...
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Page 65: Installation
Chapter 4 Installation • Level the Load Frame..........4-1 •... -
Page 66: Procedure For 5988 And 5989 Load Frames
Chapter: Installation Warning As you make adjustments, make sure no more than 12mm (0.5in) of thread is exposed. If you expose more thread, there is a risk that the threaded adapter can separate from the foot. 4. Rotate the spirit level 90° to verify that the load frame is level side to side and front to back. -
Page 67: Power Supply Compatibility
There are dangerous voltages and rotating machinery inside the machine that may cause bodily injury or damage to equipment. The voltage settings are inside the machine and can only be changed by a qualified Instron Service Engineer. Contact Instron Professional Services for assistance if you need to change the voltage setting. -
Page 68: 5988 And 5989 Load Frames
Chapter: Installation • To accommodate high in-rush currents, connect a time delay circuit breaker between the facility power source and the load frame (refer to Table 2-3 on page 2-8). The connector on the power cable must be compatible with the power source. If the power cable supplied with your system does not fit your power source outlet, add a male plug to the cable that is compatible with the voltage. - Page 69 Black - U/L1/C/L+ - connect to Phase A • Black - V/L2 - connect to Phase B • Black - W/L3/C/L- - connect to Phase C • Black - 4/N - connect to Neutral • Green and yellow - connect to Earth (Ground) Product Support: www.instron.com...
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Page 70: Connect The System Components
4. Connect the load cell cable from the load cell to the connector on the controller. LOAD Instron systems provide an option to measure strain. If your machine is enabled to measure strain, then connect the extensometer to the connector on the STRAIN 1 controller. - Page 71 169.254.1.2 Subnet mask 255.255.255.0 Contact your IT department if you are not sure how to do this. 10. The system is now ready to be turned on. Refer to “First Time Startup” on page 4-12 for instructions. Product Support: www.instron.com...
- Page 72 Chapter: Installation Computer interface connection Controller Load cell connection Load cell cable Load cell Ethernet crossover cable GRN/YEL - Earth BRN - Live System BLU - Neutral ID label Supplemental ground Ground stud Mains power cable cable Figure 4-4. 5982, 5984 and 5985 System Connections M10-16250-EN...
- Page 73 Ground stud Supplemental ground cable BLACK - Live 1 BLACK - Live 2 BLACK - Live 3 System ID BLACK - Neutral label GRN/YEL - Earth Mains power cable Figure 4-5. 5988 and 5989 System Connections Product Support: www.instron.com...
- Page 74 Chapter: Installation Computer Interface Expansion port Strain 1 Input/Output (optional) Connection (Ethernet) (optional) (optional) Load Sync Strain 2 (optional) Service (for use with AVE) Service Figure 4-6. 5980 Controller Connections 4-10 M10-16250-EN...
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Page 75: Connect Optional Accessories
Connect Optional Accessories Connect Optional Accessories Instron electromechanical systems provide access for adding optional accessories that may be necessary for your testing requirements. An options panel is located on the machine that enables you to use the following accessories: •... -
Page 76: First Time Startup
3. Power on all other system components (e.g. computer and any other accessories). 4. Start the Instron Bluehill software. The first time the software runs, the configuration wizard displays. 5. Follow the instructions in the wizard screens to: select the controller type and frame model •... -
Page 77: Chapter 5 Maintenance
Instron offers many service agreements that provide a variety of services, including annual service visits. Contact your local Instron office for details on a service agreement or contract that best matches your needs. -
Page 78: Daily Maintenance Checks
• If you have any additional safety equipment added to the machine, test the equipment to ensure it is in working order. If you notice any problems resulting from these inspections, contact Instron’s Professional Services department for immediate assistance. M10-16250-EN... -
Page 79: Cleaning
(refer to “Lubrication” on page 5-3). Lubrication Table 5-1. Lubrication Requirements for Ballnuts Recommended Lubricant Interval Instron Part Number Lithium based water resisting grease - 1000 hours or 36 105-1-1057 NLGI Class 2 months of (small can of lubricant) (DIN51825 class K2k LS2) - Page 80 Chapter: Maintenance The following areas of the machine will require periodic lubrication: • Ballscrews - The ballscrews are lubricated via a ballnut that is located on the crosshead where the ballscrew intersects the crosshead. As the crosshead moves up and down, the ballnut disperses a thin layer of lubricant over each ballscrew as the ballscrew passes through the ballnut.
- Page 81 7. Use the jog controls to move the crosshead over the full stroke of the frame to distribute the grease in the ballnut and coat the ballscrew shaft. The TEST IN PROGRESS indicator light illuminates when the crosshead is moving. Product Support: www.instron.com...
- Page 82 Chapter: Maintenance Ballscrew cover Guide column Crosshead cover Ballnut Ballnut nipple Ballscrew Figure 5-1. Ballscrew Lubrication Points M10-16250-EN...
- Page 83 Warning This procedure should only be performed by personnel who have received detailed training either at the Instron training center or on site by a qualified Instron service engineer. This procedure requires that you remove the bottom ballscrew cover, exposing a section of the ballscrew.
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Page 84: General Maintenance Procedures
General maintenance procedures are the procedures that you can perform should it become necessary. These procedures do not require an Instron service technician, although assistance is available. Contact your regional Instron office or check our web site at www.instron.com for assistance. -
Page 85: Troubleshooting For Load Cells
However, many of the symptoms described above can also arise from a faulty load sensor conditioner, recorder, or possibly a mechanical adjustment. If you suspect that a cell may be damaged, contact your local Instron Service office to arrange returning the load cell for analysis and possible repair. -
Page 86: Spare Parts
Chapter: Maintenance Spare Parts Ancillary Parts - Frames with a Single Test Space The following sections list the parts supplied with each of the 5980 Series load frames. 5982 Frame Table 5-2. 5982 Ancillary Parts Part Description Number Quantity Purpose... - Page 87 Part Description Number Quantity Purpose Cable Ethernet Cat5E 10ft 144-1-1052 Connects the frame controller to the Crossover computer Hex wrench key set, 80-1-1011 Tools for maintaining the frame and 1.5 to 10 mm installation of accessories Product Support: www.instron.com 5-11...
- Page 88 Chapter: Maintenance Table 5-4. 5988 Ancillary Parts Part Description Number Quantity Purpose Fuse, 2A Slo-blo, 6.3 x 32mm 27-2-13 Protection from electrical surges glass Cable clip, 6-12 mm 11-6-60 Secures cables to the frame Nut, M5 T-slot clip 52-59-1011 Installing accessories onto the column cover Accessories slot T-nut T1697-1307...
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Page 89: Ancillary Parts - Frames With A Second Test Space
Removes slack on lower grips with no 3/4OD x 2 in length checknut Retainer clip for 0.5 in diameter pin T1223-1053 Prevents the grip coupling pin from sliding out during testing Retaining pin, grip coupling T29-515 Secures the grip coupling Product Support: www.instron.com 5-13... - Page 90 Chapter: Maintenance 5-14 M10-16250-EN...
- Page 91 1-10 2-29 contact information ... . . Instron responsibilities ....crosshead insurance travel limits, testing ....
- Page 92 ......lubricating the ballscrew ballnuts. Instron ......righting a load frame lubricating the guide columns .
- Page 93 ....weight specifications 2-17 optional configuration models ..2-17 standard configuration models ..Index-3 Product Support: www.instron.com...
- Page 94 Index-4 M10-16250-EN...
- Page 96 Product Support: www.instron.com...
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